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TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors...

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TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATION TMEIC High-Speed Motors Toshiba Mitsubishi-Electric Industrial Systems Corporation
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Page 1: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

Page 1TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATION

TMEIC High-Speed Motors

Toshiba Mitsubishi-Electric Industrial Systems Corporation

Page 2: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Rotating Machinery Division

◆ Motors : MV motors for industrial Market (From 75kW / Frame250 Up to 100MW)

◆ Head Office : Tokyo◆ Plants : Keihin & Nagasaki

Head Office(Tokyo)

Keihin (motors)

Fuchu (VFD)

Nagasaki (motors)

Page 3: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Typical High Speed Ranges

Page 4: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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High Speed Motors Examples

0

5

10

15

20

25

30

3000 8000 13000 18000

Rotating speed [rpm]

Cap

acity

[MW

]

32000

3300kW-11430rpm-IM

30MW-5250rpm-SM

4200kW-4900rpm-SM

3500kW-8000rpm-IM

1840kW-11900rpm-IM

Page 5: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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High Speed Motor Benefits

Variable SpeedDrive (VSD) M

CompressorTransformer

Gear-less drive Gear losses, costs, reduced lube oil system.

Flexible operation Variable speed drive Easy maintenance VFD has less than 30 minute MTTR.High reliability TMEIC VFD has very high reliabilityContinuous Operation System is designed for running 5 years

without maintenance.Global Service Electric Drives are easily supported 24 x

7 with people and remote diagnostics.

Page 6: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Features of Super High Speed MotorFeatures of Super High Speed Motor

Page 7: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Ex-certificationsExp - Pressurized for Zone 1 & 2 Frame: No limitationExd - Flameproof Enclosure for Zone 1 & 2 Frame: up to 400Exe - Increased Safety for Zone 1 & 2 Frame: No limitationExn - Non Sparking for Zone 2 Frame: No limitationMachines

Induction Motors (Squirrel Cage & Wound Rotor)Brush-less Synchronous MotorsVariable Speed & Constant Speed

Exp SM Exe IM Exd IM

Ex- Certifications for Oil & Gas Applications

Page 8: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Super High Speed Induction Motorwith Magnetic Bearings

Applied for Gas pipeline booster compressor in Russia

4000kW-8200min-1

CASE EXPERIENCIES

Page 9: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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4MW Induction Motor with Magnetic Bearings4MW Induction Motor with Magnetic Bearings

Gas pipeline booster compressor in Russia

Page 10: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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● Sleeve Bearing(Forced lubricated tilting pad type)

● Bearing maker : RENK

● Magnetic Bearing● Bearing maker : S2M

Bearing Design for High-speed OperationBearing Design for High-speed Operation

Gas pipeline booster compressor in Russia

Page 11: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Rotor Fabrication and AssemblyRotor Fabrication and Assembly

Magnetic Bearing

Gas pipeline booster compressor in Russia

Page 12: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Test Stand for prototype machineTest Stand for prototype machine

8MW Motor

Magnet BearingControl Cabinet

Inverter

Defensive Wall

Air Duct

Gas pipeline booster compressor in Russia

Page 13: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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2-pole Synchronous Motor25MW-3600min-1

CASE EXPERIENCIES

Page 14: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Type TEWACDrive 7000V VFD (TMdrive-XL85)Bearing Sleeve bearing ( Bracket type )Standards IEC 60034-1 / API546Area Classification ExpVoltage 7.0kVOutput 25,000kW, 2500 – 3780 RPM

25MW High Speed Motor

Page 15: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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FEM model Vibration mode

Cooling fan blade

25MW High Speed Motor

Retaining ring

FEM model

Deformation analysis

Page 16: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Back-to-back tests

M G

25MW-Motor

XL85/55/75

25MW Generator

Power Circulation

Loss Power

25MW High Speed Motor

Page 17: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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25 MW

6653 V

3601 min-1

25MW High Speed Motor

Back-to-back tests

Page 18: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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East – West Gas Pipeline, China

2-pole 18 MW

Synchronous Motor

CASE EXPERIENCIES

Page 19: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Wurumuqi Guazhou

Yongchang

Gas Pipeline Compressor Drives in China

Page 20: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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Total 12 sets (4sets per station)

• 2P-18MW-5200/5460rpm-Exp-Synchronous Motor• 20MVA Variable Speed Drive (TMEIC Tmdrive-XL75)

Main Equipments

Gas Pipeline Compressor Drives in China

Page 21: TMEIC High-Speed Motors - Gas/Electric Partnership · 2011-02-13 · TMEIC High-Speed Motors Toshiba Mitsubishi-Electric ... Control Cabinet Inverter Defensive Wall Air Duct Gas pipeline

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END


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