INSTALLATION INSTRUCTIONS
PART NUMBER
NAVIGATION KIT 08545-52800
Yaris (RHD) - MMC
FOR
**P1*R(Production date 12/02 and 02/03)
T O Y O T A N A V I G A T I O N S Y S T E M
Manual Ref. Nr. N3RP1/W-2-0 TOYOTA MOTOR CORPORATION
Yaris (P1) TNS 300
Yaris (RHD) - 3 05-05
Revision Record
Rev. No Date Page Picture Update New Deleted steps
N3RP1/W-2-0 05-2005 23 27 1 20-pole connector / pin 19 -
Yaris (P1) TNS 300
Yaris (RHD) - 405-05
PRECAUTIONS
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION !
• Do not pinch the rear wiring or harness in the tightened part.
• Be sure to disconnect the negative (-) lead from the battery terminals.
• When passing the wires through thedashboard or other panels, use agrommet to ensure waterproofing.
• Protect the wiring with tape when it is passed through a hole.
• When disconnecting the connectors,be sure to grip the connector body.Do not tug on the wiring.
• Do not forcibly pull any car wiringharness. Rough tugging may resultin opened connections, or a brokenwire or harness.
• Confirm that lamps, horn, wiper andother car accessories operate normally.
• Protect your car with fender cov-ers, seat and so on.
• Use the correct tool when tight-ening bolts or nuts.
• Before drilling a hole, check thatthe rear of the mounting wall isclear.
• Be sure to firmly tighten connectors and terminals.
• Before connecting the powerwiring to the battery, check thewiring connections, harness,etc. to see that they are properlysecured.
• Check body and trim near area of installation to be certainno dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert completely
Stop it !
Yaris (P1) TNS 300
Yaris (RHD) - 5 05-05
TABLE OF CONTENTS
Precautions ..................................................................................................................................................................... 4
Application Charts .......................................................................................................................................................... 6, 7
Component Parts ............................................................................................................................................................ 8
Required Parts ................................................................................................................................................................ 9
Wiring Connection .......................................................................................................................................................... 10
Installation Overview ...................................................................................................................................................... 11
Vehicle Disassembly ....................................................................................................................................................... 12
Installation of Computer ................................................................................................................................................. 17
Wire Harness Installation ............................................................................................................................................... 20
Installation of GPS Antenna ............................................................................................................................................ 26
Installation of Navigation Disc ........................................................................................................................................ 30
Post-Installation Inspection ............................................................................................................................................ 31
Reassembling ................................................................................................................................................................. 31
In-D
ash
CD
-Cha
nger
TM
0562
(086
01-0
0907
)Se
at m
ount
CD
-Cha
nger
TM
0461
(086
01-0
0912
)H
ide-
Aw
ay C
D-C
hang
erTM
0461
(086
01-0
0911
)C
D-D
eck
TF04
11 (0
8601
-009
06)
Cas
sette
Dec
kTM
0300
(086
90-0
0827
)N
avi g
atio
n Sy
stem
TN
S300
(085
45-5
2800
)
1R
adio
-less
with
cas
sette
-clu
ster
(dum
my
unit)
-D
umm
y R
adio
/Cas
sette
086
05-5
2811
2R
adio
/Cas
sette
M
OP-
unit
or
-08
600-
5282
2-
3R
adio
/Cas
sette
+ C
D-D
eck
MO
P-un
it or
-
0860
0-52
822
-
4R
adio
/Cas
sette
+ C
D-C
hang
erM
OP-
unit
(1)
-M
OP-
unit
-M
OP-
unit
or
(2
)F/
K 08
695-
0080
308
600-
5282
2
(1
)
-08
600-
5282
2 -
0860
0-52
822
(2)
F/K
0869
5-00
803
5R
adio
/Cas
sette
+ N
avig
atio
nM
OP
-uni
t or
(3)
-08
600-
5282
2
(3
)-
6R
adio
/Cas
sette
+ C
D-D
eck
+ N
avig
atio
nM
OP-
unit
or
(3)
-08
600-
5282
2
(3
)-
7R
adio
/Cas
sette
+ C
D-C
hang
er +
Nav
igat
ion
MO
P-un
it
(1
)
(3
)-
MO
P-un
it
(3
)-
0860
0-52
822
(1)
(3)
-08
600-
5282
2
(3
)-
+ A
DD
-ON
UN
IT(S
)
HEA
D U
NIT
CO
MB
INA
TIO
NR
EQU
IRED
AD
DIT
ION
AL
PAR
TS
Vehicles with UDA cassette-cluster (*)A
UD
IO &
NA
VIG
AT
ION
AP
PL
ICA
TIO
N C
HA
RT
TM
ME
-CA
Div
isio
n D
ev. D
ept.
II -
Apr
il 11
st, 2
003
Yar
is M
MC
**P
1*R
(*)
Cas
sette
-clu
ster
: TM
C 8
6220
-520
50-B
0 / T
MM
F 8
6220
-520
40-B
0
(**)
CD
-clu
ster
: TM
C 8
6220
-520
60-B
0 / T
MM
F 8
6220
-520
30-B
1M
OP
: F
acto
ry in
stal
led
optio
nS
ubw
oofe
r P
Z42
6-B
0250
-00:
Und
er t
he f
ront
rig
ht h
and
seat
(if
spac
e av
aila
ble)
Not
e (1
): U
nder
fro
nt r
ight
han
d se
at
N
ote
(2):
Pas
seng
er s
eat
mou
ntin
g F
/K 0
8695
-008
03 =
Han
ging
sea
t m
ount
ing
kit
N
ote
(3):
Und
er f
ront
left
hand
sea
t
p. 1/2
In-D
ash
CD
-Cha
nger
TM
0562
(086
01-0
0907
)Se
at m
ount
CD
-Cha
nger
TM
0461
(086
01-0
0912
)H
ide-
Aw
ay C
D-C
hang
erTM
0461
(086
01-0
0911
)C
D-D
eck
TF04
11 (0
8601
-009
06)
Cas
sette
Dec
kTM
0300
(086
90-0
0827
)N
avig
atio
n Sy
stem
TN
S300
(085
45-5
2800
)
+ A
DD
-ON
UN
IT(S
)
HEA
D U
NIT
CO
MB
INA
TIO
NR
EQU
IRED
AD
DIT
ION
AL
PAR
TS
AU
DIO
& N
AV
IGA
TIO
N A
PP
LIC
AT
ION
CH
AR
TT
MM
E-C
A D
ivis
ion
Dev
. Dep
t. II
- A
pril
11st
, 200
3Y
aris
MM
C *
*P1*
R
8R
adio
-less
-C
asse
tte-C
lust
er (*
) +
Dum
my
Rad
io/C
asse
tte 0
8605
-528
11
9R
adio
/CD
MO
P-un
it or
-08
600-
5283
1-
10R
adio
/CD
+ C
asse
tte-D
eck
MO
P-un
it or
-
0860
0-52
831
-
11R
adio
/CD
+ C
D-C
hang
erM
OP-
unit
(1)
-M
OP-
unit
-M
OP-
unit
or
(2
)F/
K 08
695-
0080
308
600-
5283
1
(1
)-
0860
0-52
831
-08
600-
5283
1
(2)
F/K
0869
5-00
803
12R
adio
/CD
+ N
avig
atio
nM
OP-
unit
or
(3
)-
0860
0-52
831
(3)
-
13R
adio
/CD
+ C
asse
tte-D
eck
+ N
avig
atio
nM
OP-
unit
or
(3)
-08
600-
5283
1
(3
)-
14R
adio
/CD
+ C
asse
tte D
eck
+ C
D-C
hang
er +
MO
P-un
it
(1)
(3)
-N
avig
atio
nM
OP-
unit
(3)
-08
600-
5283
1
(1
)
(3
)-
0860
0-52
831
(3)
-
15R
adio
/CD
+ C
D-C
hang
er +
Nav
igat
ion
MO
P-un
it
(1)
(3)
-M
OP-
unit
(3)
-08
600-
5283
1
(1
)
(3
)-
0860
0-52
831
(3)
-
Vehicles with UDA CD-cluster (**)
p. 2/2
(*)
Cas
sette
-clu
ster
: TM
C 8
6220
-520
50-B
0 / T
MM
F 8
6220
-520
40-B
0
(**)
CD
-clu
ster
: TM
C 8
6220
-520
60-B
0 / T
MM
F 8
6220
-520
30-B
1M
OP
: F
acto
ry in
stal
led
optio
nS
ubw
oofe
r P
Z42
6-B
0250
-00:
Und
er t
he f
ront
rig
ht h
and
seat
(if
spac
e av
aila
ble)
Not
e (1
): U
nder
fro
nt r
ight
han
d se
at
N
ote
(2):
Pas
seng
er s
eat
mou
ntin
g F
/K 0
8695
-008
03 =
Han
ging
sea
t m
ount
ing
kit
N
ote
(3):
Und
er f
ront
left
hand
sea
t
Yaris (P1) TNS 300
Yaris (RHD) - 805-05
COMPONENT PARTS 08545-52800
32
8 9
1
5 6 7
10 11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5x8) 4
WIRE CLAMP 2
FOAM TAPE 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 411
10
9
8
7
6
5
3
2
1
Yaris (P1) TNS 300
Yaris (RHD) - 9 05-05
DVD-ROM
To be ordered separately. Please refer to the list of available DVD-ROM for TNS300 Navigation System (Access to accessories).
OWNER’S MANUAL
To be ordered separately.
REQUIRED PARTS
Yaris (P1) TNS 300
Yaris (RHD) - 1005-05
WIRING CONNECTION
8P
1P
13P
8P
8P
18P
12P
10P
10P
Connection Method:
Splicing Connector (Speed Sensor Wire)
Multi Display
Audio Assembly
No. Part name
COMPUTER
WIRE HARNESS
GPS ANTENNA WIRE3
2
1
Vehicle Wire harness
Splicing Connector(TX+ Wire)
Splicing Connector (TX- Wire)
1
3
2
Splicing Connector (Reverse Sensor Wire)
GPS-antenna
Yaris (P1) TNS 300
Yaris (RHD) - 11 05-05
3
2
1
13
12
INSTALLATION OVERVIEW
GPS Antenna
Splicing connectors
WIRE HARNESS SUB-ASSEMBLY - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA WIRE
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)13
3
2
12
Yaris (P1) TNS 300
Yaris (RHD) - 1205-05
3. Remove the combination meterassembly .
: Screw (2x)101
2
VEHICLE DISASSEMBLY
1. Remove the glove compartment doorassembly .
: Hook (2x)
1
Fig. 1
Fig. 2
Fig. 3
FOR ANALOG METER MODELS
2. Remove the instrument cluster finishpanel .
: Clip (2x): Hook (6x)
3
1
3
2
101
Yaris (P1) TNS 300
Yaris (RHD) - 13 05-05
Fig. 4
4. Remove the combination meterassembly .
: Screw (4x)101
2
FOR DIGITAL METER MODELS
Fig. 5
6. Remove the control knobs and thecentre cluster panel .
: Screw (3x)102
56
Fig. 6
5. Remove the front ashtray .4
2
101
4
6
5
102
Yaris (P1) TNS 300
Yaris (RHD) - 1405-05
Fig. 7
Fig. 8
7. Remove the audio assembly .: Screw (4x)103
7
9. Remove the front pillar garnish LH.: Clip (2x)
9
Fig. 9
8. Remove the centre lower cover .: Hook (1x): Clip (2x)
: Clips (1x)104
8
7
103
8
104
9
Yaris (P1) TNS 300
Yaris (RHD) - 15 05-05
10. Remove the speaker grill .: Hook (5x)
10
Fig. 10
Fig. 11
11. Remove the instrument panel speaker.
: Screw (2x)106
11
12. Remove the kick panel (L) and thefront door scuff plate (L) .
: Hook (3x): Clip (5x)
1312
Fig. 12
10
11
106
12
13
Yaris (P1) TNS 300
Yaris (RHD) - 1605-05
Fig. 13
13. Remove the passenger seat .: Bolt (4x): Cover (2x)108
107
14
Remove and discard the storage boxunderneath the seat (if equipped).27
NOTE
Fasten the bolt with specified torquewhen reassembling.
CAUTION
107
14
27
108
Yaris (P1) TNS 300
Yaris (RHD) - 17 05-05
INSTALLATION OF COMPUTER
1. Slit the carpet at the computer installa-tion position.
Fig. 14
Fig. 15
250mm
60mm
Centre
60mm
Drill File
ø10
ø5 x 14
200mm
Punch
1 2Centre
Centre
2. Remove the carpet and drill two pre-holes and (Ø4mm) for screws
, at the position shown.1521
15
Yaris (P1) TNS 300
Yaris (RHD) - 1805-05
4. Install the computer bracket (2x).: Screws (2x)15
5
3. Cut and roll some tape and apply itto the body at the position shown in theillustration.
11
Centre
250m
m
30mm
10mm80mm
30mm
11
Fig. 16
Fig. 17
40mm
11
5
Apply the tape to fill the clearancebetween the computer bracket andthe body.
5
11
CAUTION
Be sure that the computer bracket isin position and does not rotate whenfixing the screw. Use screws only thatmatch the pre-hole size.
5
CAUTION
15
Yaris (P1) TNS 300
Yaris (RHD) - 19 05-05
5.a) Restore the carpet.b) Fit the computer to the computer
bracket using the set bolts .: Bolt (M5x8) (4x)6
65
1
Fig. 18
Bracket Installing Position1
11
6
5
Yaris (P1) TNS 300
Yaris (RHD) - 2005-05
WIRE HARNESS INSTALLATION
Fig. 20
1. Cut the foam tape into 3 large pie-ces and 16 small pieces as shown inthe illustration.
8
X3
X16
Fig. 19
3. Route the wire harness and speedsensor wire uppwards.12
2
Fig. 21
�� WIRE SPLICING CONNECTORINSTRUCTIONS
2.a) Remove appropriate amount of tape
wrapping the vehicle side harness to beconnected.
b) Insert the vehicle harness to be con-nected securely into the guide slit.
c) After inserting the vehicle side harnessinto the guide slit, fix the splicing con-nector , and lock it securely using aplier until the connector clicks.17
16
17
1618
8
12 2
17
Yaris (P1) TNS 300
Yaris (RHD) - 21 05-05
4. Match the length of the vehicle harness,speed sensor wire and wire har-
ness , and fix them using a wire tieat 100mm from the end.9
2
1219
100mm
18P8P
Fig. 22
9
12
2
Fig. 23
3
2
9 300mm
Fig. 24
12
2
�� SPEED (SPD) SENSOR WIRE INSTAL-LATION
6.a) Locate the 18P connector from the
multi display.b) Turn the 18P connector so the wires
face you and the connector’s tab is ontop.
c) Locate the wire (violet/white) in thethird hole from the left on the bottomrow.
d) Using a splicing connector , attachthe Wire Harness Speed SensorWire (violet/white) to the vehiclewire .19
12
2
16
12
Tab18PWIRE SIDE VIEW
5. Route the wire harness and theantenna wire through the combina-tion meter opening along the speakerlocation to the kick panel area usingwire ties .
: Wire tie (2x)9
9
3
2
19
19
16
Yaris (P1) TNS 300
Yaris (RHD) - 2205-05
�� REVERSE SENSOR WIRE INSTALLA-TION
7. Route the reverse sensor wire of thewire harness to the glovebox com-partment.
2
13
8. Locate and disconnect the connector(see table next page).24
Fig. 26
Fig. 25
13
12
2
24
TMMF
TMMF
TMC
Diesel(NLP10*-C***X*)
Petrol(SCP1**-C***K*)
Diesel(NLP10*-A***X*)
20-pole connector / pin 17
TMC Petrol 1SZ-FE(SCP10*-A***K*)
10-pole connector / pin 9
TMC All Petrol except 1SZ-FE(NCP1**-A***K*)
Production before Dec. 2002
14-pole connector / pin 3
TMC Petrol1NZ-FE & 2NZ-FE(NCP1**-A***K*)
Production Dec. 2002 - ...
20-pole connector / pin 19
Yaris (P1) TNS 300
Yaris (RHD) - 23 05-05
9.a) Turn the connector so that the wires face you and the tab is on top.b) Connect the reverse sensor wire (red/blue) of the wire harness to the wire. See table below for
correct connection.c) Reconnect the connector .24
213
24
13
Tab
13
Tab
13
13
Fig. 27
24
24
24
Tab
Tab24
WIRE SIDE VIEW
WIRE SIDE VIEW
WIRE SIDE VIEW
WIRE SIDE VIEW
Yaris (P1) TNS 300
Yaris (RHD) - 2405-05
Fig. 30
�� TX SENSOR WIRE INSTALLATION /CONNECTION TO AVC-LAN
12.a) Turn the connector so that the wires
face you and the tab is on top.b) Connect the TX(+) wire (yellow) of the
wire harness to the wire of the thirdposition from the left side of the bottomrow.
c) Connect the TX(-) wire (yellow/black)of the wire harness to the wire of thefourth position from the left side of thebottom row.
Fig. 28
13
8
Fig. 29
2
�� TX SENSOR WIRE INSTALLATION /CONNECTION TO AVC-LAN
11. Locate the 12P audio connector (AVC-LAN).
20
10. Affix the wire harness to the vehicleusing foam tape .8
13
20
20WIRE SIDE VIEW
Tab
TX+ (yellow) TX- (yellow/black)
TX+ TX-
Yaris (P1) TNS 300
Yaris (RHD) - 25 05-05
Fig. 32
Excess wire harness
3+
9 2
1
3
21
32 Excess wire
14.a) Route the wire harness and antenne
wire along the passenger side dash-board and the passenger side frontdoor scuff plate according to the illust-ration.
b) Match the length of the wire harnessand antenna wire from the end,
leave the amount shown in the dia-gram, and affix them.
c) Tie up the excess part of the wire har-ness and attach it under the vehiclecomputer ECU in the midconsolebetween the airducts.
d) Tie up the excess part of the antennawire and attach it under the TNSECU .
e) For more information about the moun-ting of the wire harness and antennawire along the dashboard and thefront door scuff plate to the navigationECU, please refer to page 9.
f) Connect the 1P connector (antenna) , 8P and 13P connector (wire har-
ness) to the computer .12
3
3
2
1
3
212
32
3
2
10P
Fig. 31
8
13 2 1213.a) Connect the vehicle side 10P connec-
tor to the wire harness .b) Tie up the excess part of the wire har-
ness , reverse sensor wire , andspeed sensor wire , and affix them tothe vehicle using foam tape at theposition shown.
8
12
132
2
21
Yaris (P1) TNS 300
Yaris (RHD) - 2605-05
INSTALLATION OF GPS ANTENNA
Fig. 33
1. Refit the audio assembly .: Screw (4x)103
7
Fig. 34
3. Refit the control knobs and the cent-re cluster panel .
: Screw (3x)102
56
Fig. 35
2.a) Connect the female 8P connector of the
vehicle wire harness to the male 8Pconnector of the wire harness .
b) Connect the female 8P connector of thewire harness and the 18P connectorof the vehicle wire harness to themulti-display .26
252
225
7
103
5
25
26
19
102
5
6
9
2
Yaris (P1) TNS 300
Yaris (RHD) - 27 05-05
Fig. 36
4. Cut one butyl tape into 2 equalsized pieces.
11
11
Fig. 37
10
11
5.a) Remove the release paper of the earth
plate and the butyl tape .b) Apply the butyl tape to the adhesive
side of the earth plate .10
11
1110
Yaris (P1) TNS 300
Yaris (RHD) - 2805-05
Fig. 38
10
8
3
3
10
6.a) Attach the earth plate to the instru-
ment cluster as shown and mountthe GPS antenna to the earth plate
.b) Fix the antenna wire using the foam
tape (2x).8
10
3
310
Clean the installation position surfacebefore attaching the earth plate . 10
CAUTION
Fig. 39
7. Refit the combination meter assembly.
: Screw (2x)101
2
FOR ANALOG METER MODELS
3
101
2
Yaris (P1) TNS 300
Yaris (RHD) - 29 05-05
ENSURE THAT ALL REMOVED CONNECTORSARE PUT BACK CORRECTLY.
REFIT THE TRIM AND REMOVED PARTS.
Fig. 41
Fig. 40
8. Refit the combination meter assembly.
: Screw (4x)101
2
FOR DIGITAL METER MODELS
9. Refit the instrument cluster finish panel.: Clip (2x): Hook (6x)
3
101
2
3
Yaris (P1) TNS 300
Yaris (RHD) - 3005-05
INSTALLATION OF NAVIGATION DISC
Fig. 42
1. Die Batterie anschließen und denZündschalter in die Stellung ACC dre-hen.
2. Den Auswurfschalter am Computernach links schieben, um den Schlitzzum Einlegen der Disc zu öffnen.
3. Die Navigations-Disc mit dem Labelnach oben in den Schlitz einlegen.* Die Disc wird automatisch in denComputer eingezogen.
4. Den Auswurfschalter am Computernach rechts schieben, um den Schlitzzum Einlegen der Disc zu schließen.
1
Yaris (P1) TNS 300
Yaris (RHD) - 31 05-05
POST-INSTALLATION INSPECTION
REASSEMBLING
Return all vehicle parts that have been removed to their original locations. Especially make sure to attach trim and other inte-rior materials properly so that they do not have a detrimental effect on the function of the vehicle. During restoration, makesure that wires are not pinched and all bolts and screws are tightened.
Installation Check
1. Inspect the wiring and installation for abnormalities.
2. Check particularly closely for any locations where the vehicle harness, wire harness or divergency harness is being pushed, pulledor pinched with excessive force. Also check again that clamps and bands have not shifted out of position and that all parts havebeen tightened.
Operation Check
1. Attach the (-) terminal of the battery and turn the key to the ACC or ON position or start the engine.
2. Press the NAVI switch and confirm that the navigation screen is displayed.
3. Adjust the volume by following the section on ”Adjusting the Volume of the Guide Voice” in the TNS300 Owner’s Manual, and con-firm that the sound from the speakers changes.
4. Perform the “auto-compensation” procedure by following the section on “When Tires are Replaced” in the TNS300 Owner’sManual.
When an abnormality is suspected, perform troubleshooting based on the “Toyota Genuine Navigation System Service Manual”.
ENSURE THAT ALL REMOVED CONNECTORSARE PUT BACK CORRECTLY.
REFIT THE TRIM AND REMOVED PARTS.
GENUINE PARTS
