TO ORDER CALL: 800-966-3530 OR FAX: 215-357-9193 ... · ICEA-NEMA standard S-68-516 •...

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368Q U A L I T Y I E X P E R I E N C E I P R O F E S S I O N A L I S M I D E D I C A T I O N

STANDARD 15KV JUMPER SETS WITH CLEAR HEADS (ONLY)

MODEL 8 FT. 10 FT. 12 FT. 16 FT. 20 FT.

#2 R8X#2-477 R10X#2-477 R12X#2-477 R16X#2-477 R20X#2-477

1/0 R8X1/0-954 R10X1/0-954 R12X1/0-954 R16X1/0-954 R20X1/0-954

2/0 R8X2/0-954 R10X2/0-954 R12X2/0-954 R16X2/0-954 R20X2/0-954

4/0 R8X4/0-954 R10X4/0-954 R12X4/0-954 R16X4/0-954 R20X4/0-954



1/0 R8X1/0-25-954 R10X1/0-25-954 R12X1/0-25-954 R16X1/0-25-954 R20X1/0-25-954

2/0 R8X2/0-25-954 R10X2/0-25-954 R12X2/0-25-954 R16X2/0-25-954 R20X2/0-25-954



1/0 R8X1/0-35-954 R10X1/0-35-954 R12X1/0-35-954 R16X1/0-35-954 R20X1/0-35-954

2/0 R8X2/0-35-954 R10X2/0-35-954 R12X2/0-35-954 R16X2/0-35-954 R20X2/0-35-954

STANDARD 15KV JUMPER SETS WITH BRONZE 1.25 CLAMP R-BGC-1.25


#2 R8X#2-B125 R10X#2-B125 R12X#2-B125 R16X#2-B125 R20X#2-B125

1/0 R8X1/0-B125 R10X1/0-B125 R12X1/0-B125 R16X1/0-B125 R20X1/0-B125





1/0 R8X1/0-25-B125 R10X1/0-25-B125 R12X1/0-25-B125 R16X1/0-25-B125 R20X1/0-25-B125






INSULATED JUMPER SETSFOR 15 KV, 25KV AND 35 KV• Used for bypassing work areas when upgrading lines and when making temporary or emergency repairs

• Continuous-current ratings for sets range from 200 to 400 amperes based on cable size selected

• Ampacity ratings are based on 90°C conductor temperature at 40°C ambient

• AWG size and voltage rating are marked on jacket

• Insulation and conductor screen meet and exceed ICEA-NEMA standard S-68-516

• Extra-flexible conductors are alloy-coated copperstranded rope per ASTM B-189 or B-33

NOTE: Adequate rubber gloves must be worn when installing or removing jumper clamps

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15kV JUMPER CABLE

MODEL SIZE AWG CONTINUOUS CURRENT RATING, AMPERES

2754 #2 200

2755 1/0 260

2756 2/0 300

2757 4/0 400

25kV JUMPER CABLE


21300 1/0 260

21060 2/0 300

35kV JUMPER CABLE


4370 1/0 260

REL-CJC-SERIES 35 kV JUMPER CLAMPS• Insulated jumper clamps feature “floatingwasher” design and high-impact polyethylene handles with wide handguard flange

• Clear model allows for easy inspection

• Max amps continuous: 400

• Install # 2 to 4/0 jumper cable

• Light & Strong (2.5 lbs. ea.)

• Bronze Body & Jaw

• 5/8-11 UNC thread

• Length: 11.5"

REL-CJC-954954 MCM (.162" to 1.25")

REL-CJC-477477 MCM (.162" to .9")

CABLE: #2 - 4/0RATING: 35 kV Ø-Ø

11000Yellow Polyolefin

954 MCM (.162" to 1.25")

2270Orange Salcor® Rubber

954 MCM (.162" to 1.25")

FLEXIBLE INSULATED JUMPER CABLESCable meets requirements of ASTM F2321.

Flexible Insulated Jumper Cables are lightweight and resistant to oil, heat, moisture, ozone and abrasion. The cable is embossed every three feet with the conductor size and kV rating.

All jumper cables use fine stranded conductor and a new EPR low temperature unipass orange CV cured jacket. The fine stranded copper conductor is alloy coated and assembled in a unidirectional rope lay for extra flexibility. The conductor has a semiconducting shield surrounding it to relieve voltage stress and improve dielectric strength and service life.

15kV

4/0 2/0 1/0 #2 1/0 2/0 1/0 2/0

25kV 35kV



3477 & 12577 INSULATED JUMPER HOLDERS• Designed to provide the lineman safety when installing and removing energized jumpers• Allows linemen greater control with all jumping requirements• Can be installed with all standard shotgun sticks or rubber gloves

3484 – 16 INCH COMBINATION JUMPER EXTENDER / JUMPER HOLDER• Extends the length of your existing mechanical jumpers• Non-Conductive fiberglass shaft supports the weight of two jumpers while isolating the connection from other potentials• Solid copper contact bar - 9" long x .625 diameter, exceeds 400 amp continuous current rating• Eliminates the need for purchasing extra long jumpers - utilize two existing jumpers to double the operating length• Can be used as a parking stand or ground jumper holder

MODEL DESCRIPTION MAIN LINE RANGE WEIGHT

3477Jumper Holder

12" Fiberglass Shaft 1/2" Fiberglass Hanger Bar

6 Solid - 954 ACSR 1.9 lbs.

3478Jumper Holder



12577Jumper Holder



MODEL DESCRIPTION WEIGHT

3484 Combination Jumper Extender/Holder 2.75 lbs.

3477

12577Insulated

Jumper Holder

3484Combination

Jumper Extender /Jumper Holder

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S16007 - INSULATED HANGER• Serves as convenient parking stand for linemen installing Jumper Clamps or Grounding Clamps on lines up to 34.5 kV• 1-1/4" x 15" Epoxiglas® pole provides the insulated section• Bronze double stud fitting is 1/2" x 3-1/2" on each side

USJH-001 - JUMPER HOLDER• Product Dimensions: 11" x 4.5" x .5" Weight: 6 oz• Designed to eliminate jumper sag and prevent potential cross-phasing. Also minimizes swaying in windy conditions• Fits over any class 2 or 3 line hose and exhibits a flash-over resistance of more than 50 kV. Multiple hooks safely cradle long jumpers in order to maintain positive control• Installs easily with a gloved hand or shotgun stick and is made of a high visibility polymer that can handle the rigors of daily use even in cold temperatures

S16007Insulated Hanger

Conductor Range: #8 to 636 MCM ACSR

For up to 1.25" dia.

USJH-001Jumper Holder


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LOAD-PICKUP TOOL SETSPRE-ASSEMBLED FOR 15KV SYSTEMS• Include load-pickup device, jumper clamp, 15 kV cable• Each completely assembled set consists of load-pickup tool, jumper clamp, 15 kV jumper cable and connectors. Refer to jumper cables, cable and connectors in this section• Load-Pickup Tool and Jumper Clamp fit conductors from #6 Cu (0.162") through 795 ACSR kcmil (1.108")• Customized pre-assembled sets are available from Reliable Equipment• Load-Pickup tool cannot be used to break loads because operator cannot open contacts while tool is installed on conductor

MODEL CABLE CABLE SIZE CONTINUOUS CURRENT WEIGHT

C4031557 10 Feet #2 200 amps 17.75 lbs.

LPJ10X1/0-1631 10 Feet 1/0 250 amps 19.62 lbs.

C4031559 10 Feet 1/0 250 amps 20.80 lbs.

C4031560 12 Feet 1/0 250 amps 23.28 lbs.

C4031631 - LOAD-PICKUP TOOLFOR 15KV SYSTEMS• Rated for loads as high as 250 amperes• Fits #6 Copper through 795 kcmil ACSR• Rubber gloves should be worn while installing• Head has a floating washer to minimize conductor damage as jaws are installed• Contacts are spring loaded and can be closed by pulling an insulated lanyard, putting the operator away from the tool during pickup operations• Positive contact operation• Tool cannot be used as a load-break tool as the operator cannot open the contacts while the tool is on the conductor• Fiberglass rod attached to the end of the lanyard, used to recock the contacts• Because it must be inserted through head of tool, lineman must remove tool from conductor before recocking• Orange-tinted translucent Lexan® housing permits easy visual inspection• Nylon handguard is used to keep lineman’s hand away from energized area• By simply removing two screws in handguard, the tool can be disassembled for inspection and maintenance• All current carrying parts are Cu or Cu alloy and contacts are silver plated• Recommended 15kV jumper cables for this tool are #2 and 1/0• Load-Pickup Tool should be inspected or cleaned after 25 operations or 90 days• Clean all plastic parts with a soft cloth, damp with ethyl alcohol only• Electrical Ratings: Nominal 15kV 3-phase or 8.3kV single phase circuits; 250 amps continuous current• Main Line Range: #6 Cu (0.162") min. through 795 kcmil ACSR (1.108") max.• Contacts are opened by passing the recocking rod through head on tool and pushing plunger to fully opened position• Operation cannot be completed when tool is connected to conductor

2750 - CONNECTOR LINKThe Connector Link connects two insulated jumpers to create a longer jumper length. After the two clamps are connected to the link, the assembly can be wrapped with a small rubber insulating blanket.

ALL UNITSElectrical Ratings: Nominal 15kV 3-phase or 8.3kV single phase circuits.

Jumper Clamp: #6 Copper (0.162”) minimum through 795 kcmil ACSR (1.108”) maximum.

C4031631Load-Pickup Tool only

Weight: 6.4 lbs.

Closing the Contacts

Recocking The Contacts

2750Conductor Link



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MODEL DESCRIPTION WEIGHT

C4000574 34.5 kV, Safety Hook both ends 12 lbs.

C4000575 69 kV, Safety Hook both ends 12.5 lbs.

SPECIFICATIONS 34.5 kV 69 kV

Capacity 4,000 lb. 4,000 lb.

Working range 58-70 in. 66-76 in.

Maximum take-up 12 in. 12 in.

Insulation Max. 43 in. 51 in.

Insulation Min. 31 in. 39 in.

43 in. 60 in. 66 in.

HOT STICK TENSION PULLER34.5 KV Ø-Ø AND 69 KV Ø-Ø• Equipped with rings for handling and operation with the Chance Grip-All Clampstick or with rubber gloves• Both models have a non-swiveling hook on each end for positive hotstick operation• Spring-loaded gate rotates 135° left or right from closed position• Large, ratchet wrench selector lever easily accommodates hotsticks

TENSION PULLER SWITCHING TOOL35 KV Ø-Ø, 600 AMPS CONT, 150 KV BIL• Tested per OSHA & ASTM F711• Tension Puller Switching Tool combines line-tension disconnect switch with Epoxiglas® insulated tool as above• Weathershed polymer skirts are bonded to 1-1/2"-dia. Pole• Compression clamps secure switch hot parts to pole• Bypass stud (1/2"-dia.) at each end of switch accepts 3"-wide jumper clamps• Copper switch blade with silver-plated contacts opens to 90° or 180° with stop pin removed• Galvanized hooks are provided for operation by loadbreak device• With handling rings, may be operated by either hot-line tools or rubber-glove techniques• Illustrated instructions give procedures for installation, operation and maintenance Fixed hooks on ends do not swivel

• Latch on hooks has a spring-loaded gate able to rotate 135° left or right from the closed position• Selector lever on ratchet wrench is extra large for easier operation by hot line tools• Hot line jumpers installed on conductor and bypass studs create parallel circuit• Conductor is securely restrained before cut• Long tail is clamped back onto itself• Portable loadbreak device may be used to open switch• For additional recommendations, refer to ANSI C37.35 IEEE Guide for the Application, Installation, Operation and Maintenance of High Voltage Air Disconnecting and Load Interrupter SwitchesNOTE: Specifications are same as for 34.5 kV unit aboveOperate disconnect switch only with a portable loadbreak tool.

C4000573Tension Puller Hook Adapter

C4000600Tie Back Clamp

Conductor Range: #4 to 397.4 kcmil ACSR

TENSION PULLER HOOK ADAPTER• Hook Adapter is a field replacement for adding catch and hotstick eye

• Adapter is interchangeable with hooks of both Tension Pullers above

TIE BACK CLAMP• Tie Back Clamp installs with a Grip-All clampstick

• Used with a Tension Puller to keep the tail of a conductor out of the work area by tying it back to the main line after it has been cut

• Clamp also may be used to hold a jumper on the main line while applying a compression connector

C4001907Tension Puller Switching Tool

Weight: 22 lbs.


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BREAK-SAFE® LOAD BREAK & PICK-UP TOOLThe BREAK-SAFE® is a jumper clamp that functions like a portable switch. It is designed to operate on overhead distribution lines from #6 - 954 ACSR (1.1") in conjunction with a mechanical jumper.The BREAK-SAFE® has three operating functions:• LOAD BREAK • LOAD PICKUP • CONTINUOUS CURRENT DUTY 300 AMPSMINIMUM SAFE DISTANCE – In order to keep personnel at a safe distance, the BREAK-SAFE® is operated with an insulated fiberglass hot stick for load break and load pick-up functions. The Yellow Safety Lock is also operated by a hot stick and helps prevent the tool from an unintended load break or pickup operation.

USBS-600-1 – LOAD-RANGER® XLT LOAD BREAK TOOLIntroducing the industry’s first portable switch fully rated from 7.2 kV to 27 kV at 600 amp for all three tool functions:• LOAD BREAK • LOAD PICKUP • CONTINUOUS CURRENT DUTYThe USBS-600-1 is designed with a patent pending internal safety lock. If the tool is not reset the tool will not open. An external, manual locking pin keeps the tool either locked open or closed, until the operator is ready. This tool features durable electrical grade fiberglass housings and a glove friendly design.FEATURES – Some of the unique patent pending features include an extra large clamp capable of handling all wire sizes up to nearly 2" diameter. Dual conductor bars allow the use of two mechanical jumper clamps which is needed to go above the typical 300 amp rating of mechanical jumpers.

Floating Head

Duckbill Head

USBS-600-1

LOAD-RANGER® XLT LOAD BREAK TOOL• The arm attachment, counter mechanism and other key components are centrally located so the weight of the tool is aligned with the hot stick attachment giving the user maximum control.• Has higher metal-to-metal clearance when fully extended, compared to the competition. This can reduce flash-over potential. The aluminum and fiberglass components are machined to very high tolerances and are designed for long life.• Designed to be user friendly and simple to operate. The side reset button is easier than a plunger style and allows a lineman to keep their gloves on• Low profile head enables our tool to reach switches that have animal guards installed. Our built-in counter is located in the body rather than the head allowing a smaller profile tool• Numerous options including a Pad Mount version, hard case, soft case, extended insulated hood and an economical non-counter version.

MODEL USLR-XLT -1 USLR-XLT -2

Maximum Voltage 27 kV 27 kV - 38 kV

Maximum Amperage 900 AMP 900 AMP

Counter Available Optional Optional

Metal To Metal Clearance During Stroke (Flash-Over Resistance)

8.2" EST 12.2" EST

USLR-XLT-1

USLR-XLT-2

MODEL DESCRIPTION

USBS-15-1-PS 300 AMP 15 kV Loadbreak & Pickup Jumper Clamp w/ Floating Head

USBS-15-2-PS 300 AMP 15 kV Loadbreak & Pickup Jumper Clamp w/ Duckbill Head







S&C LOADBUSTER – LOAD BREAK TOOL• Available in two system-matched models • 5300R3 – 14.4/25 kV nominal, 27 kV max. • 5400R3 – 25/34.5 kV nominal, 38 kV max.• Meets OSHA requirements for opening circuits under load with no external arc.• Handles all live-switching duties – transformers, lines, cables, and capacitors through 38 kV, 900 A• Loadbuster’s low-maintenance design stands up to the most demanding use up to 2000 operations between inspections• Cuts installation and operation costs. No need for interrupters on each device simplified switching procedures minimize duration and scope of outages• Loadbuster Tools are manufactured in accordance with a quality system certified to ISO 9001:2000. When used with suitably “hook equipped” disconnects, cutouts, power fuses, and pad-mounted gear the Loadbuster is able to perform the following live-switching duties in single-phase or three-phase circuits of overhead distribution systems through 34.5 kV and underground distribution systems through 25kV.

TRANSFORMER SWITCHING - transformer load currents up through 600 amperes maximum, as well as transformer magnetizing currents associated with the applicable loads.LINE SWITCHING - load splitting (parallel or loop switching) and load dropping of currents up through 600 amperes nominal, 900 amperes maximum; also line dropping (charging currents typical for distribution systems of these voltage ratings).CABLE SWITCHING - load splitting (parallel or loop switching) and load dropping of currents up through 600 amperes nominal, 900 amperes maximum; also cable dropping (charging currents typical for distribution systems of these voltage ratings).CAPACITOR BANK SWITCHING - Switching of single capacitor banks.

5300R3Loadbuster

MODEL ITEMSkV AMPS

INTERRUPTING

NOM. MAX. NOM. MAX.

5300R3 For Overhead Distribution Devices 14.4/25 27 600 900

5300R3-E For Suitably Designed Pad-mounted Gear 14.4/25 27 600 900

5400R3 For Overhead Distribution Devices 25/34.5 38 600 900

Loadbuster tools manufactured after March 2003 are equipped with a non-resettable Operation Counter that lets you monitor the use to make informed decisions with regard to inspection and maintenance of your tools.

The Operation Counter is built into the silencer (NA-1073) and can be easily added to existing tools.

5380Loadbuster Case Included

Repair parts & service available from Reliable Equipment.

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TEMPORARY LOAD DISCONNECT TOOLS8.3/15KV & 15/27KV APPLICATIONS*• Available in two sizes

• Provides a temporary means of connecting and disconnecting equipment or circuits under load conditions

• Design does not have a fuse and does not provide protection for fault or overcurrent conditions

• Insulated bushing and hot parts are from Chance Type C-Polymer cutouts, including tubular-copper disconnect blade

• Arc-chute-type interrupter gives tool excellent loadbreak capability

• To interrupt load currents, device employs a stainless steel auxiliary blade within Delrin® arc chute

• Tool simply clamps onto primary conductor with a Grip-All clampstick. Bronze stud at lower end accepts clamp on temporary tap jumper

• After closing tool blade, the permanent tap can be disconnected

• The load can then be dropped or reconnected by operating blade tool

• It should never be closed into a fault or opened during a fault

OPERATION• Self-contained loadbreak device operates by simple disconnect stick

• No special or portable tools are required to operate unit

• To break current, insert a disconnect stick into operating ring and rapidly open device

• When opening, spring-loaded auxiliary blade snaps out through the arc chute to elongate, cool and extinguish the confined arc

• Loadbreaking operation is independent of the disconnect stick speed

• To provide a clearly visible break, the disconnect blade hangs in approximately a vertical position

• Unfused or unswitched loads can be disconnected by first installing this tool and a temporary bypass jumper in parallel with permanent tap connection

MODEL REPLACES MODEL DESCRIPTION DISCONNECT BLADE ARC-CHUTE ASSY.

PSC6010347 C6002386 *8.3/15kV Temporary Load Disconnect Tool T730133T E7300009P

PSC6010348 C6002387 *15/27kV Temporary Load Disconnect Tool T730233T E7300009P

INSTALLATION & REMOVAL• To install the tool, first remove its main blade• Next, secure both clamps of suitable temporary jumper onto tap stud of tool’s lower hinge• Use Grip-All clampstick to install on main line conductor• Use clampstick to secure one of the jumper clamps onto line with load to be picked up• Use disconnect stick to place blade in lower hinge of tool• Use disconnect stick in operating ring to close blade according to safe work procedures• Take care when removing disconnect stick to avoid opening blade• The equipment or circuit is now energized through the tool• Before removing tool, first make up a permanent connection so there are two energizing paths• Use a disconnect stick in the operating ring to open the blade according to safe work procedures and to remove blade from lower hinge of the tool• Use a clampstick to take jumper clamp from conductor and secure it on tool stud• Then use the clampstick to remove the tool from the main line conductor

TEMPORARY LOAD DISCONNECT TOOLS

Both models include protective carrying case.

*For application on single-phase-to-neutral or three-phase solidly-grounded wye-connected circuits where recovery voltage does not exceed the max. design voltage of the device.



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TEMPORARY CUTOUT TOOLSFOR 15KV AND 27KV• To provide fuse protection during live-line maintenance, temporary cutout tool simply clamps onto primary conductor with a Grip-All clampstick• Brass stud at lower end accepts clamp on temporary tap jumper• Insulated bushing and hot parts are from Chance Type C-Polymer cutouts• Upper contact with integral sleet shield and hooks for operation by loadbreak tool and lower trunnion of cast bronze• Fusetube must be fitted with fuselink rated no larger than 100 amps• Available in ratings for 15kV and 27kV systems• Tools come with or without a pivot-lever closing device

PSC6010341Standard Type

STANDARD TYPE FUSE TUBE 100 AMPS CONTINUOUS CURRENT

MODEL REPLACES CAT. NO.

SYSTEM CLASS

INTERRUPT CAPACITY WEIGHT FUSEHOLDER

REPLACEMENT

PSC6010341 C6001895 15kV 10,000 Amps 7.25 lbs. T710112T


STANDARD TYPE SOLID BLADE 300 AMPS CONTINUOUS CURRENT


SYSTEM CLASS


REPLACEMENT



PIVOT-LEVER TYPE


SYSTEM CLASS


REPLACEMENT

PSC6010345 C6001944 15kV 250 Amps 8.75 lbs. —

PSC6010346 C6001945 27kV 250 amps 12.00 lbs. —

PSC6010345Pivot-Lever Type

ALL MODELS INCLUDE CLAMP C6002275 AT TOP WITH THESE SPECS:

MAIN LINE RANGETAP STUD

MINIMUM MAXIMUM

#6 Sol. Cu. (0.162") 1033 kcmil ACSR (1.25") 1/2" diameter

USJJ-001 & USJJ-002JACK JUMPER™ CUTOUT BYPASS TOOLSafe and quick method to bypass an overhead cutout without the use of bulky jumper cables. The tool is indispensable for fuse coordination tasks and permits bypass of an underground dip. The Jack Jumper™ Cutout Bypass Tool saves time, eliminates risk of service interruption, and prevents accidental cross phasing. Includes soft case.

USJJ-001Jack Jumper

for 15 kV Cutout

USJJ-002Jack Jumper

for 27 kV Cutout

GRAB-IT™Cutout Fuse

Tube Remover

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