TOC & HPR Data AcquisitionSM18

Raul Valera Teruel

Rev 1 2015-05-26

Parts of presentation

• Total Organic Content (TOC) system.– Ethernet connection & PLC installation.

• High Pressure Rinse (HPR) system.– Ethernet connection.– Access to laptop and PLC.– List of parameters.

• LabVIEW application.– Modbus.– OPC server.

TOC - Overview

Cont

rol R

oom

TOC

TOC – PLC & Ethernet Installation

TN

PLC

HPR - Overview

Cont

rol R

oom

TOCHPR

HPR – Ethernet Installation

TN

HPR – Network Schema

CERN TN

HPR – List of parameters

Actual Status Actual Inner Purge Time Actual Set Dry RPM Cabinet Unload Door Lock Fail Auto Recovery Running Rotation Enabled Wand Lift Vertical Drive Not

Ready

Actual N2 Heater Temp Actual Outer Purge Time Actual Set Dry Cycles Heater Interlock Fail Windows Closed Rotation Reverse

Enabled Wand Lift Vertical MC Not Ready

Actual Flow Actual Dry Time Actual Lift Status Heater Off Automation Paused Rotation Table Home Running Recipe Not Found

Actual Reistivity Actual Set Top Of Cavity Actual Lift Percent Heater High Temperature Keyswitch Override Temp Control Enabled High Pressure Pump EMO

Actual RPM Actual Set Bottom Of Cavity

Cabinet Load Doors Open

Incoming DIW Low Flow Wand Moving Incoming DIW Sample

Enabled High Pressure Pump Fault

Actual Rinse Cycles Actual Set Top Of Bellows

Cabinet Unload Doors Open

Incoming DIW High Flow

Wand Overtavel Bypass Running

Outgoing DIW Sample Enabled High Pressure Pump Stage 1 Fail

Actual Dry Cycels Actual Set Bottom Of Bellows Cabinet Access Open Incoming DIW Low

Resistivity Wand At Down Position HPP Enabled High Pressure Pump Stage 2 Fail

Actual Waste Water pH

Actual Set Number Of Bellows

Cabinet Computer Access Open

Outgoing Waste Water Low pH Wand Ready Manual Mode Running High Pressure Pump Stage 3 Fail

Actual Pump Speed Actual Set Nozzle Length Cabinet Plenum Full Outgoing Waste Water High pH Main Power Fail Valve Override

RunningHigh Pressure Pump Leak

Detected

Actual Pump Status Actual Set Rinse Speed Cabinet Exhaust Fail Rotation Table Home Fail Wand Lift Pause Button Power Present High Pressure Pump

Compartment Door Open

Actual Time Actual Set Rinse RPM Cabinet CDA Fail Rotation Table Low RPM

Wand Lift Vertical Negative Overtravel Alarm Silenced High Pressure Pump CDA Fail

Actual Rinse Time Actual Set Frequency Cabinet N2 Fail Rotation Table High RPM

Wand Lift Vertical Positive Overtravel Alarm Present

Actual Set Dry Speed Actual Set Rinse Cylces Cabinet Load Door Lock

Fail Power Off PLC Not Communicating Ready To Start

LabVIEW application

• Main application for HPR and TOC systems.• Modbus connection.

*Possibility to create an OPC server.

LabVIEW

V3

V4

V5

TOC

HPR

LabVIEW

TOC

HPROPC SERVER

V3 V4V5

LabVIEWLabVIEW

TOC & HPR Data AcquisitionSM18

Raul Valera TeruelPablo Fernandez Lopez

Rev 1 2015-07-21

Parts of presentation

• Total Organic Carbon (TOC) system.– PLC Installation

• High Pressure Rinse (HPR) system.– PLC Setup

• LabVIEW application.

TOC – PLC Installation

TOC – PLC Installation

TOC – PLC Installation

• Connected to the CERN TN.• TOC – two channels readings (4 parameters each).– up to eight alarms can be programmed.

• Particle counter.– two channels readings.– Waiting for installation.

HPR Setup

• PLC not connected to the CERN network.• Testing communication to the Siemens PLC.

Outlet

255001 02

SwitchLAPTOPPLC

TN GPN

LabVIEW application

Thank you for your attention!

If you have any question, please feel free to ask me!