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TOOL MEASURING MACHINES CATALOG MADE IN THE U.S.A.
TOOL MEASURING MACHINES CATALOG
M A D E I N T H E U. S . A .
Omega Tool Measuring Machines can improve efficiency and help you successfully compete in the marketplace of both today and tomorrow. Our products showcase the best in design, engineering, and manufacturing to produce the most accurate and reliable tool measuring systems in the world. As we pursue our commitment to researching new technologies, Omega will continue to set new standards in precision tool measuring systems while providing our customers with the highest level of support and service.
For additional information on any of Omega’s Tool Measuring Machines, contact Omega at 844-396-5537 or visit www.omegatmm.com.
About Omega
Payback Calculator
Our Machines
Apex
2500
1850
1550
Veri-Grind
Origin
Software
0103
05
07
11
15
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Table of Contents
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You’re using too much tool for the job if you use your expensive machining center for presetting tools. Additionally your machine tool can only provide you with basic information.
The financial argument for using an Omega TMM is compelling. They work quickly to produce tool measurements that are exceptionally accurate and consistent. In fact, they can make those measurements better than your expensive machining center because that’s what they were designed to do.
Whether you are adjusting boring tools, setting chamfers, examining tools for wear or defects, or checking toolgeometry, Omega does it better and faster than your machine tools. And while your Omega machine is doing its job, your machine tools are free to do what they do best: make chips.
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5
$90 2
27 days
$20,0005 mins
Number of Machine Tools Machine Tool Hourly Rate Number of Shifts Per Day
Purchase Price of Presetter
Payback Time for a Presetter
Time to Change Each ToolTools per Machine Requiring
Change Out Per Shift
ConnectInternet and Ethernet Ready withSeamless Integration to Tool Management and Manufacturing Systems
AutomateIncrease Throughput and Control theMeasuring and Inspection Process
ProcessControl Tool Data, Schedule Jobs,Process to Machining Centers
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Losing production time on your machine tools?
MACHINES 5
PROUDLY MADE IN THE U.S.A.
APEX
The Omega Apex is a fully automated, ultra precise machine designed to measure profiles of form cutting tools and grinding wheels. An ideal alternative to the three dimensional inspection machine, APEX TMM will help inspect and qualify your most difficult geometric profiles using existing DXF drawings. Use Apex to qualify profile tools before touching a work piece to accelerate the process of reducing scrap.
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Cast ductile iron construction with our proprietary SYMMETRY design
Full acrylic window enclosure to keep dirt, oil, and ambient light out
3 Axis CNC control standard
1μ repeatable power clamping universal spindle
AAIM proprietary fully automated tool profiling software
DXF nominal vs. actual comparison with tolerance bands
Green LED backlight to reduce shadows and deflection
Sub-μ accurate imaging system
Top down and center-height camera options
Data output
RFID read/write integration
P7 software suite standard
Dual 21.5” LCD screens
2-year parts and labor warranty
DIMENSIONS AND WEIGHTOverall Width: 1575 mm (62”)
Depth: 864 mm (34”)
Height: 1804 mm (71”)
Average Shipping Weight: 720 kg (1,587 lbs.)
UTILITIES110V AC or 220V AC
Air: 80-110 PSI
SpecificationsMEASURING LENGTHS400 mm (15.75”)
MEASURING DIAMETERS420 mm (16.5”)
CONTROL SYSTEMSP7 w/ 3-Axis Automation
SPINDLESHigh Precision Quick Change
MONITORSTwo 21.5” Wide Monitors
OPTIONSSurface Inspection
Label Printer
Report Printer
High Precision Cartridges for other tooling systems
Features
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The 2500 TMM is the most heavy duty and repeatable Tool Measuring Machine on the market. Weighing in at over 2,200 pounds it is the heavy weight of the Omega offerings. If you require a high degree of repeatability and accuracy when measuring large tool assemblies, this is the machine for you. It is available in both manual and automated configurations and can be fitted with a spindle sized to accommodate your large taper connections.
2500
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MEASURING LENGTHS450 to 1000 mm (39.37”)
MEASURING DIAMETERS300 to 950 mm (37.40”)
CONTROL SYSTEMSPGC PlusPGC Plus w/ Autofocus SpindlePGC Plus w/ 3-Axis Automation
SPINDLES50 Taper (CAT/BT/ISO/SK)60 Taper (CAT/BT/ISO/SK)High Precision Quick Change
MONITORS19” or two 19” Touchscreens
ACCESSORIESLabel Printer
Report Printer (PGC Plus Only)
Tool Length Adjustment
Vacuum Clamping
Adapters and high precision cartridges for other tooling styles
Pneumatic Tag Reader
.001 mm Fine AdjustmentEffortlessly position in .001 mm increments
Integrated Steel Base
Touch Screen Monitor
DIMENSIONS AND WEIGHTOverall Width:1838 mm (72.4”)
Depth: 701 mm (27.6”)
Height: 450-650 mm Column (1948 mm/76.7”)750-1000 mm Column (2342 mm/93.2”)
Average Shipping Weight: 1020 kg (2240 lbs.)
UTILITIES120V AC or 220V AC, 50 Hzto 63 Hz
Air: 80-110 PSI
Cast ductile iron construction with our proprietary SYMMETRY design
Super high-capacity design to hold even your largest and heaviest tools
Up to 1000 mm height
Up to 950 mm diameter
Spindle weight capacity in excess of 350 lbs.
LED ring-light for tool inspection
Surface Inspection
3 Axis CNC movement
1μ repeatable super-high capacity power clamping universal spindle
Precision ground super-high capacity taper 50 spindle with integrated calibration edge
Integrated spindle brake and 360° indexing
Unlimited 1μ precise fine adjust
PGC software suite standard
Data output
RFID read/write integration
Dual LCD screens
2-year parts and labor warranty
SpecificationsFeatures Options
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At the core of the 1850 TMM is ductile cast iron construction, high grade bearings, and guideways that are paired with Omega’s unsurpassed imaging system. This unit comes standard with features such as vacuum clamping, 1μ precise fine adjustment, touch screen monitor, label printer, surface inspection light, and G3 software. Available options include high precision spindle with mechanical clamping, P7 software, and a touchscreen monitor. Additionally, the integrated base with retractable castors allows this unit to be placed virtually anywhere.
1850
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MEASURING DIAMETERS420 mm (16.5”)
DIMENSIONS AND WEIGHTOverall Width:1575 mm (62”)
Depth: 813 mm (32”)
Height: 400 mm Column (1730 mm / 68”)600 mm Column (1930 mm / 76”)800 mm Column (2130 mm / 84”)
Average Shipping Weight: 522 kg (1150 lbs.)
UTILITIES120V AC or 220V AC, 50 Hz
to 63 Hz
Air: 80-110 PSI
Ergonomic, Quick Positioning Offers smooth and effortless motion
Unlimited .001 mm Fine AdjustmentFine adjust/Axis Brake provides.001 mm unlimited fine adjust
Integrated Steel Base
Integrated Tool Rack
Oil Resistant Keyboard
Touch Screen MonitorTwo 21.5” wide/touch screen
Retractable Castors Retractable wheels for easy placement, rubber padded leveling feet provide vibration dampening and assure system stability.
MEASURING LENGTHS400 mm (15.75”)600 mm (23.6”)800 mm (31.5”)
CONTROL SYSTEMSG3P7P7 w/ Autofocus SpindleP7 w/ 3-Axis Automation
SPINDLES50 Taper (CAT/BT/ISO/SK) High Precision Quick Change
MONITORS21.5” or two 21.5” Monitors
ACCESSORIESAdapters and high precision cartridges for other tooling styles
Tool Length Adjustment
2 Axis Tag Slider
Cast ductile iron construction with proprietary SYMMETRY design
Integrated free standing base
Vacuum Clamping
LED ring-light for tool inspection
Label Printer
Report Printer (P7 Only)
Tool Length Adjustment
Surface Inspection
3 Axis CNC movement
1μ repeatable power clamping universal spindle
Precision ground taper 50 spindle
Integrated spindle brake and 360° indexing
Unlimited μ precise fine adjust
Available in G3 and P7 software suites to meet all your database needs
Top down and center-height camera options
Data output
RFID read/write integration
21.5” LCD touchscreen
SpecificationsFeatures Options
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At the core of the Omega 1550 is cast iron construction, high grade bearings, and guideways paired with Omega’s unsurpassed imaging system. This unit has many options available, making it perfect for customization.
1550
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DIMENSIONS AND WEIGHTOverall Width: 748 mm (30”)
Depth: 527 mm (21”)
Height: 400 mm Column (890 mm / 35”)600 mm Column (1115 mm / 44”)800 mm Column (1315 mm / 52”)
Average Shipping Weight: 272 kg (600 lbs.)
UTILITIES120V AC or 220V AC, 50 Hz
to 63 Hz
Air: 80-110 PSI
Ductile Cast Iron Construction for Thermal Stability
Surface Inspection Light (Optional)The red LED ring light configurationprovides contrast and adjustable lighting for exceptional images for a variety of tool surfaces.
Unlimited .001 mm Fine AdjustmentFine adjust/Axis Brake provides.001 mm unlimited fine adjust
MEASURING LENGTHS400 mm (15.75”)600 mm (23.6”)800 mm (31.5”)
MEASURING DIAMETERS320 mm (12.6”)420 mm (16.5”)
CONTROL SYSTEMSG3P7
SPINDLES50 Taper (CAT/BT/ISO/SK)30 Taper (Mech. Clamp)
MONITORS21.5” Widescreen21.5” Wide/Touch Screen
ACCESSORIESSurface Inspection
Label Printer
Report Printer (P7 Only)
Tool Length Adjustment
Vacuum Clamping
Adapters for other tooling styles
Backup Screw/Tool Lifters
Bench
Monitor Arm
Cast ductile iron construction with proprietary SYMMETRY design
1μ concentricity
Precision ground taper 50 spindle
Integrated spindle brake and 360° indexing
Unlimited 1μ precise fine adjust
Available in G3 and P7 software suites to meet all your database needs
Top down and center-height camera options
Data output
RFID read/write integration
21.5” LCD screen
2-year parts and labor warranty
SpecificationsFeatures Options
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VERI-GRIND
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The Omega Veri-Grind TMM is constructed to specifically meet grinding industry standards. It provides DXF profiling for all tool types, with full 3 axis automation to make your measuring process accurate, repeatable, and reliable.
Optimized specifically for stone and metal grinding wheel verification
Cast ductile iron construction with proprietary SYMMETRY design
Available acrylic window enclosure to keep dirt, oil, and ambient light out
3 Axis CNC control standard
AAIM proprietary fully automated tool profiling software
DXF nominal vs actual comparison with tolerance bands
Wheel Track proprietary software to track your wheel wear to reduce unneeded resurfacing
Data output
RFID read/write integration
P7 software suite standard
Surface Inspection
Label Printer
Report Printer
Dual 21.5” LCD screens
2-year parts and labor warranty
DIMENSIONS AND WEIGHTOverall Width: 1575 mm (62”)
Depth: 864 mm (34”)
Height: 1804 mm (71”)
Average Shipping Weight: 522 kg (1,150 lbs.)
UTILITIES110V AC or 220V AC
Air: 80-110 PSI
SpecificationsMEASURING LENGTHS400 mm (15.75”)
MEASURING DIAMETERS420 mm (16.5”)
CONTROL SYSTEMSP7 w/ 3-Axis Automation
SPINDLES50 Taper (CAT/BT/ISO/SK)
MONITORSTwo 21.5” Wide Monitors
OPTIONSAdapters and high precision cartridges for other tooling styles
Features
Ergonomic, Quick Positioning Offers smooth and effortless motion
Unlimited .001 mm Fine AdjustmentFine adjust/Axis Brake provides.001 mm unlimited fine adjust
Integrated Steel Base
Integrated Tool Rack
Oil Resistant Keyboard
AAIM proprietary fully automated tool profiling softwareP7 Software Standard
Retractable Castors Retractable wheels for easy placement, rubber padded leveling feet provide vibration dampening and assure system stability.
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ORIGIN
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Introducing the Omega Origin TMM. Let this entry level bench-top Tool Measuring Machine help you get to work. The Origin is designed to provide basic video tool measuring and inspection functionality at an economical price.
Rapid Quick Positioning Handlewith pneumatic braking
Surface Illumination
.001 mm Fine Adjustment
DIMENSIONS AND WEIGHTOverall Width: 610 mm (24”)
Depth: 686 mm (27”)
Height: 965 mm (38”)
Average Shipping Weight: 102 kg (225 lbs.)
UTILITIES120V AC or 220V AC, 50 Hz to 63 Hz
Air: 80-110 PSI
OPTIONSAdapters and high precision cartridges for other tooling styles
Printer
Bench
Monitor Arm
Cast aluminum construction withproprietary SYMMETRY design
Precision ground taper 50 spindle with integrated calibration spheres
Integrated spindle brake and 360° indexing
Unlimited 1μ precise fine adjust
LED surface inspection
Intuitive icon based software
21.5” LCD screen
Maintenance free design
1-year parts and labor warranty
SpecificationsFeatures
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P7 MEASURING AND INSPECTION SOFTWARE
Our P7 user interface exceeds industry standards with a fresh, innovative approach. P7 allows the user to have the confidence and know-how to get the job done in a timely and efficient way.
The P7 interface was designed with the end user experience in mind. An intuitive design makes this complex application easy for operators of any skill level to use. These features also include a flat color scheme designed to reduce eyestrain and indicators are used throughout the software to eliminate the need for clunky, cumbersome manuals.
Our P7 software is completely modular allowing you to choose the measuring features and programs that meet your application needs without being packaged with unneeded options.
Module based approach
PROCESS
AUTOMATE
CONNECT
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The world’s first smart presetter. Simply measure a tool manually and our ECHO software will learn and repeat your movements. The measuring routine is saved to that tool assembly and can be repeated with the touch of a button (3 axis CNC machine required).
Echo
Automated Analysis Inspection and Measuring lets you verify profiles and forms with ease. Our fully automated AAIM process can produce a full DXF profile with tolerance bands and nominal vs. actual comparison on even your toughest tool or grinding wheel pack (3 axis CNC machine required).
AAIM
Manual or fully automated RFID read only and read/write capability. From standard to exotic chip strings, our presetting RFID integration is second to none.
RFID
Measure your tools, capture your offsets, and transfer them to your machine. We can transfer via DNC server, USB drive, or RS232. From a standard Siemens 840d controller to a complicated custom controller, we can meet all your posting needs.
Post Processing
A seamless 2-way communication integration with the world’s leader in tool management TDM Systems! Integrate your CAD/CAM systems, ERP systems, and tool life tracking to manage your entire process!
Tool Management Integration
AVAILABLE MODULES
