Tooling and Consumables For CNC Routers - AXYZ USmarketing.axyz.com/files/documents/OP0BK01IN01_CNC...

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Tooling and ConsumablesFor CNC Routers

Tooling and ConsumablesFor CNC Routers

A high quality range of CNC router tooling and accessories

Wide Selection

Next Day Delivery

Free Advice

Consumables and After Sales Service for Your CNC RouterConsumables and After Sales Service for Your CNC Router

Selecting the right tooling for your CNC router system is just as important as choosing the right equipment in the fi rst place. The quality of fi nished cut and appearance of your completed products are totally dependant on

selecting the correct tool for the job.

We have been supplying the highest quality router bits, tooling and accessories into industry for the past ten years, and we pride ourselves on the quality of service

we provide.

Selecting the right tool for the job is not always easy, but our sales team are always keen to help with your choice of tooling and can call upon an experienced team of engineers that can advise on a wide range of different

cnc machining applications.

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CNCRoutershopAXYZ International

Ground Floor, “RUKMINI PLAZA”No.1047, 20th Main, 5th Block, Rajajinagar

(West of Cord Road), Bangalore, India 560 010www.axyz.com

Tel: 080 2314 6628Fax: 080 2314 6662

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Router BitsBelin Upcut Bits 4 Belin Downcut Bits 4 Ball Nose, Long Series 5 Onsrud Double Flute High Speed Upcut Spiral 5 Onsrud Carbide Tipped Straight V Opposite Shear 6 Onsrud Double Flute Straight Flush Trim 6 Onsrud Double Flute Carbide Tipped Chamfer 6 Onsrud Double Flute Straight 7 Onsrud Double Flute Upcut Ball Nose 7 Onsrud Double Flute Straight for Wood 8 Onsrud Double Flute Carbide Tipped for MDF 8 Onsrud Carbide Tipped Straight for MDF 9 Onsrud Compression Bits 9 Onsrud Double Flute Upcut Spiral Chipbreaker 10 Onsrud Three Flute Upcut Spiral Chipbreaker 10 Onsrud Four Flute High Velocity Compression 10 Ovolo Profi ling Tools for Wood 11 Skimming & Rebating Tools for Wood 11 Onsrud Upcut Bits for Hard Plastics 12 Onsrud Upcut Bits for Soft Plastics 12 Onsrud Single Flute Downcut for Soft Plastic 13 Onsrud Double Flute Upcut Spiral for Foam 13 Belin Cristal Single Flute Upcut Spiral 13 Onsrud Single Flute Upcut for Aluminium 14 Onsrud Solid Carbide for Fibreglass 15 Onsrud Double Flute Straight for Fibreglass 15 Carbide V Bits 16 Robbjack Double Flute Carbide End Mill 17 Robbjack Double Flute Ball End Carbide End Mill 17 Robbjack Double Flute Extended Length End Mill 17 Engraving Tools 18-19 Tooling for Diemaking Applications 19Tooling for ACM/SCM Applications 20Tooling for Ductmaking Applications 21Knife Blades 22Collets and Cones 23-25Consumables 26Technical Information 27-32Order Form 35

Alum

inum

Plas

tics

Woo

ds

Non

Ferr

ous

Met

als

Foam

Contents

Fibr

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High

Pre

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min

ates

Belin Upcut Bits

Solid Carbide tooling with a single upward spiral fl ute. These tools give a high quality cut fi nish on a range of materials including plastics, woods and foams. They are especially effective for machining acrylics where they should produce a smooth and consistent fi nish. The upward spiral fl ute geometry provides excellent chip clearance.

Plastics

Woods

Foam

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Plastics

Woods

Foam

Belin Downcut Bits

Single fl ute solid carbide tool with down spiral geometry. Suitable for use on a wide range of plastics and woods. This bit is a popular choice when working with laminated materials, the down spiral geometry prevents de-lamination of the upper surface.

Product Code Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price

13127 1/2” 1/2” 1 1/4” 3” 9672

13020 2mm 2mm 8mm 30mm 2198

13952A 3/8” 3/8” 3 3/16” 5” 10156

13030D 3mm 6mm 20mm 60mm 4291

13050A 5mm 5mm 30mm 70mm 3453

13060A 6mm 6mm 30mm 70mm 3767

33080 8mm 8mm 20mm 60mm 6138

13020 2mm 2mm 8mm 30mm 2198

13030D 3mm 6mm 20mm 60mm 4291

13060A 6mm 6mm 30mm 70mm 3767


12476 3/16” 1/4” 5/8” 2” 3748

12317 1/8” 1/4” 1/2” 1 1/2” 3748

12050 5mm 5mm 16mm 60mm 2577

12080 8mm 8mm 22mm 60mm 5047

12317 1/8” 1/4” 1/2” 1 1/2” 3748

12080 8mm 8mm 22mm 60mm 5047

Ball Nose, Long Series

Long Series solid carbide tooling with ball nose geometry. These are commonly used for 3D machining applications and are suitable for cutting most woods, plastics and non ferrous metals. The extra length of these tools make them ideal for those larger 3D machining jobs such as moulds, models and rapid prototyping.

Product Code No. of Flutes Cut Dia (D) Shank Dia (D1) Cut Length (C) Overall Length (L) Price

2044H-6 2 6mm 6mm 38mm 100mm 3665

3044H-6 3 6mm 6mm 38mm 100mm 3665

3044H-8 3 8mm 8mm 38mm 100mm 5859

4044H-8 4 8mm 8mm 38mm 100mm 5859

Plastics

Woods

Non Ferrous Metals

Aluminium

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Onsrud Double Flute High Speed Upcut Spiral

Plastics

Woods

Foam


52-040 1/8” 1/4” 1/2” 2” 1386

52-050 5/32” 1/4” 9/16” 2” 1386

52-060 3/16” 1/4” 5/8” 2” 1386

52-080 1/4” 1/4” 3/4” 2 1/2” 1386

52-160 1/2” 1/2” 1” 3” 3934

52-050 5/32” 1/4” 9/16” 2” 1386

52-080 1/4” 1/4” 3/4” 2 1/2” 1386

Provides a smoother fi nish when grooving, slotting or blind routing than do single fl ute tools. Recommended when fi xturing requires upward chip removal.

Fibreglass

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Onsrud Double Flute Carbide Tipped Chamfer

Provides a beveled or decorative edge on fi nished parts.Woods


29-51 1” 1/4” 7/16” 2” 1818


28-50 3/8” 1/4” 1” 2 3/4” 1303

Onsrud Double Flute Straight Flush Trim

Designed to provide a smooth fi nished edge on dense, abrasive and laminated materials. A ball bearing guide assists free cutting action. Excellent for hand-fed applications.

Plastics

Woods


13-54 1/2” 1/2” 1 1/2” 3” 2242

Onsrud Carbide Tipped Straight V Opposite Shear

Opposite shearing action tools designed to minimise chipping or tear out on both sides of laminated or veneered stock. Excellent for sink cutouts, wood composites, laminate, veneer and foam.

Woods

Foam

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40-50 1 1/2” 0.938 3 3/16” 3881

40-52 1 1/8” 1/2” 0.937 3 3/16” 3934

40-55 1 3/8” 1/2” 1.437 3 11/16” 4098

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Onsrud Double Flute Straight

Plastics

FoamDesigned for general usage where superior balance and vibration free cutting provides a smoother fi nish along with long tool life.


52-244BL 1/8” 1/8” 1/2” 3” 2800

52-260BL 3/16” 1/4” 3/4” 3” 2800

52-280BL 1/4” 1/4” 1” 4” 3164

52-320B 3/8” 3/8” 1 1/8” 3” 3280

52-360B 1/2” 1/2” 1 1/8” 3” 5043

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Onsrud Double Flute Upcut Ball Nose

Plastics

WoodsDesigned for carving and modeling operations. Their improved tip geometry gives a superior cut compared to most ballnose endmills.

Aluminium

Fibreglass

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42-02 1” 1/4” 7/16” 1 29/32” 1896

42-06 1 1/2” 1/4” 3/4” 2 5/32” 2151


Onsrud Double Flute Straight for Wood

WoodsProvides a superior fi nish in a variety of wood materials and optimum cutter life.

Woods

Onsrud Double Flute Carbide Tipped for MDF

These cutters can create 12 cabinet combinations by combining different stile and panel cutters to get the desired shape in MDF material.


47-02 7/8” 1/2” 0.486 2 1/2” 2944

47-06 1 1/4” 1/2” 0.508 2 1/2” 3202

47-10 1/2” 1 1/2” 2 1/2” 4611

47-14 1/2” 1 1/2” 2 1/2” 4611

47-06 1 1/4” 1/2” 0.508 2 1/2” 3202

47-14 1/2” 1 1/2” 2 1/2” 4611

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Onsrud Carbide Tipped Straight for MDF

WoodsDesigned with special carbide, stiffer tool bodies and superior edge geometry to withstand the rigor of CNC routing of MDF materials.


48-700 1/4” 1/4” 7/8” 3 1/4” 1417

48-707 1/2” 1/2” 1” 3 1/4” 190448-707 1/2” 1/2” 1” 3 1/4” 1904

Onsrud Compression Bits

Compression design for optimum edge fi nish on both sides of laminated materials. Designed for low speed applications.

Plastics

Woods


60-106 3/16” 1/4” 5/8” 2 1/2” 3108

60-112 1/4” 1/4” 7/8” 2 1/2” 3964

60-113 1/4” 1/4” 7/8” 2 1/2” 3874

60-120MW 3/8” 3/8” 1 1/8” 3” 3394

60-124C 3/8” 3/8” 1 1/8” 3” 5391

60-125 3/8” 3/8” 1 1/8” 3” 5871

60-126 3/8” 3/8” 7/8” 3” 5871

60-126MW 3/8” 3/8” 7/8” 3” 5189

60-132 6mm 6mm 25mm 64mm 3391

60-135 8mm 8mm 25mm 64mm 5634

60-126MW 3/8” 3/8” 7/8” 3” 5189

60-135 8mm 8mm 25mm 64mm 5634

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60-307 3/8” 3/8” 1 1/8” 3” 4368

PProProProProdducducducduct Ct Ct Ct Ct C dodeodeodeode CCuCuCuCut Dt Dt Dt Dt Diiaiaiaia (D)(D)(D)(D)(D)( ) ShShShShSh kankankankank DiDiDiDiDi (a (a (a (a ((D1)D1)D1)D1)D1)) CCuCuCuCut Lt Lt Lt Lt Lengengengengenggththththth (C)(C)(C)(C)(C)( ) OOvOvOvOveraeraeraeraerallllllllll LLenLenLenLen thgthgthgthgthg (L(L(L(L(L( ) P) P) P) P) P) iricricricriceeeee

Onsrud Double Flute Upcut Spiral Chipbreaker

WoodsFor faster speed rates than a conventional two fl ute with a smooth fi nish.


60-337 3/8” 3/8” 1 1/8” 3” 4757


Onsrud Three Flute Upcut Spiral Chipbreaker

Woods


60-669 1/2” 1/2” 1 1/8” 3” 9694


Onsrud Four Flute High Velocity Compression

Plastics

Woods

For additional balance at fast feed rates with a smooth fi nish.

Combine a roughing and fi nishing cut in one tool for rapid feed rates with a good fi nish.

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Ovolo Profi ling Tools for Wood

A selection of solid carbide cutters for creating a decorative profi led cut edge.

Product Code Radius (R) Inner Dia (D) Outer Dia (D1) Shank Dia (S) Cut Length (C) Price

2081M-17-8 3mm 11mm 17mm 8mm 3mm 7755

2081M-23-8 6.3mm 11mm 23mm 8mm 6.3mm 10663

2081M-31-8 10mm 11mm 31mm 8mm 10mm 10906

Woods

Skimming & Rebating Tools for Wood

These tools are ideal for skimming MDF sacrifi cial sheet. Thanks to the large diameter they can surface large areas very quickly.


6037M-52-12 52 12 7.3 74.5 19146

Woods

Plastics

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Onsrud Upcut Bits - Hard Plastics


63-700 1/16” 1/4” 1/4” 2” 1465

63-710 1/8” 1/4” 1/4” 2” 1465

63-711 1/8” 1/8” 1/4” 2” 1361

63-725 1/4” 1/4” 3/4” 2 1/2” 1465

63-727 1/4” 1/4” 1 1/2” 3” 1747

63-804 2mm 6mm 8mm 64mm 1434

63-806 2.5mm 2.5mm 8mm 50mm 1361

63-808 2.5mm 6mm 8mm 64mm 1434

63-812 3mm 6mm 8mm 64mm 1434

63-818 4mm 4mm 8mm 64mm 1361

63-822 4mm 4mm 20mm 64mm 1505

63-826 4mm 4mm 30mm 64mm 1694

63-830 5mm 6mm 16mm 64mm 1434

63-832 5mm 5mm 30mm 64mm 2083

63-834 6mm 6mm 8mm 64mm 1371

63-836 6mm 6mm 12mm 64mm 1409

63-838 6mm 6mm 20mm 64mm 1434

63-840 6mm 6mm 30mm 76mm 1694

63-842 6mm 6mm 38mm 76mm 1720

63-846 8mm 8mm 38mm 76mm 2212

63-847 12mm 12mm 38mm 76mm 6030

63-849 10mm 10mm 35mm 76mm 2790

Onsrud Upcut Bits - Soft Plastics


62-862 3mm 6mm 8mm 64mm 1694

63-860 3mm 3mm 8mm 50mm 1361

63-864 3mm 3mm 12mm 64mm 1361

63-870 4mm 4mm 12mm 64mm 1434

63-880 5mm 6mm 16mm 64mm 1694

63-886 6mm 6mm 12mm 64mm 1904

63-888 6mm 6mm 12mm 64mm 1434

63-892 6mm 6mm 38mm 76mm 1720

63-896 8mm 8mm 38mm 76mm 2212

63-826 4mm 4mm 30mm 64mm 1694

63-832 5mm 5mm 30mm 64mm 2083

63-836 6mm 6mm 12mm 64mm 1409

63-840 6mm 6mm 30mm 76mm 1694

63-846 8mm 8mm 38mm 76mm 2212

63-849 10mm 10mm 35mm 76mm 2790

63-860 3mm 3mm 8mm 50mm 1361

63-870 4mm 4mm 12mm 64mm 1434

63-886 6mm 6mm 12mm 64mm 1904

63-892 6mm 6mm 38mm 76mm 1720

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62-866 3mm 6mm 12mm 64mm 1694

62-874 4mm 6mm 20mm 64mm 169462-874 4mm 6mm 20mm 64mm 1694

Onsrud Single Flute Downcut Spiral for Soft Plastic


52-554 1/8” 1/4” 1 1/8” 2 1/2” 2497

52-560 3/16” 3/16” 1 5/8” 3” 2704

52-564 1/4” 1/4” 2 1/4” 4” 2851

52-570 5/16” 5/16” 3 1/8” 4 1/2” 3204

52-574 3/8” 3/8” 3 1/2” 5” 3565


Foam

Onsrud Double Flute Upcut Spiral for Foam

Foam cutters for thick material with upward chip fl ow.

Product Code Flutes Cut Dia (D) Shank Dia (D1) Cut (C) Length (L) Price

1191A-3 1 3mm 3mm 9mm 30mm 4885

1191A-4 1 4mm 4mm 13mm 50mm 5299

1191A-4-6 1 4mm 6mm 13mm 50mm 7844

1191A-6 1 6mm 6mm 16mm 50mm 5940

1191A-8 1 8mm 8mm 20mm 60mm 8692

1191A-10 1 10mm 10mm 23mm 60mm 10390

Belin Cristal Single Flute, Upward Spiral

These solid carbide tools are especially effective for machining hard materials such as High Pressure Laminates (eg: Trespa) where they produce a smooth and consistent fi nish with excellent swarf clearance.

High Pressure Laminates

PlasticsDesigned to provide a smooth fi nish in soft plastic with downward chip removal.

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63-060 3/16” 1/4” 5/8” 2” 1538

63-606 1/8” 1/4” 1/4” 2” 1800

63-618 3/16” 1/4” 5/8” 2” 2023

63-624 1/4” 1/4” 1 1/4” 3” 2975

63-634 21/64” 1/2” 3/4” 3” 3565

63-902 2mm 2mm 6mm 50mm 1651

63-904 2mm 6mm 6mm 64mm 2497

63-908 2.5mm 6mm 6mm 64mm 2497

63-912 3mm 6mm 8mm 64mm 2555

63-916 3mm 6mm 12mm 64mm 2555

63-918 4mm 4mm 8mm 64mm 2018

63-924 4mm 6mm 20mm 64mm 2727

63-928 5mm 5mm 16mm 64mm 2293

63-930 5mm 6mm 16mm 64mm 2555

63-934 6mm 6mm 8mm 64mm 2649

63-938 6mm 6mm 20mm 64mm 2851

63-946 8mm 8mm 38mm 76mm 3773

63-948 10mm 10mm 30mm 76mm 4575

63-950 12mm 12mm 38mm 76mm 5308

65-000M 1 1/16” 1/8” 1/4” 2” 1720

65-010 1/8” 1/4” 1/4” 2” 1853

65-012 1/8” 1/4” 1/2” 2” 1853

65-018 3/16” 1/4” 5/8” 2” 2563

65-020 3/16” 1/4” 1 1/4” 3” 2962

65-023 1/4” 1/4” 5/8” 2” 2353

65-023M 1/4” 1/4” 5/8” 2” 1965

65-025 1/4” 1/4” 7/8” 2 1/2” 2727

65-033 3/8” 3/8” 1 1/8” 3” 4666

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Onsrud Single Flute Upcut Spiral for Aluminium

AluminiumDesigned for routing where upward chip removal, tool rigidity, long life and high quality fi nish is desired.

63-902 2mm 2mm 6mm 50mm 1651

63-908 2.5mm 6mm 6mm 64mm 2497

63-916 3mm 6mm 12mm 64mm 2555

63-924 4mm 6mm 20mm 64mm 2727

63-930 5mm 6mm 16mm 64mm 2555

63-938 6mm 6mm 20mm 64mm 2851

63-948 10mm 10mm 30mm 76mm 4575

65-000M 1 1/16” 1/8” 1/4” 2” 1720

65-012 1/8” 1/4” 1/2” 2” 1853

65-020 3/16” 1/4” 1 1/4” 3” 2962

65-023M 1/4” 1/4” 5/8” 2” 1965

65-033 3/8” 3/8” 1 1/8” 3” 4666

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54-320 3/8” 3/8” 5/8” 3” 3449

55-040 1/8” 1/4” 1/2” 2” 1621

55-050 5/32” 1/4” 6/16” 2” 1621

55-080 1/4” 1/4” 3/4” 2 1/2” 1621

67-003 1/8” 1/8” 1” 2” 1444

67-010 1/4” 1/4” 3/4” 2 1/4” 2457

67-090 4mm 6mm 16mm 50mm 1629

67-091 6mm 6mm 19mm 63mm 2139

67-256 1/4” 1/4” 1 3/8” 3” 8462


Fibreglass

Onsrud Solid Carbide for Fibreglass

Designed as fi breglass routers. Their upcut/downcut diamond design effectively shears fi brous materials. Certain tools in the line have been further developed to cut aramid fi bre composites.


68-005 1/4” 1/4” 3/4” 3” 16090

68-050 1/4” 1/4” 3/4” 3” 21453

67-010 1/4” 1/4” 3/4” 2 1/4” 2457

67-091 6mm 6mm 19mm 63mm 2139

Fibreglass

Onsrud Double Flute Straight for Fibreglass

Designed for use in abrasive materials where cut quality and tool life are important.

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Carbide V Bits

Arbors

Special V-Cutters

Product Code ANGLE PRICE

Insert-Custom/F-H-V110 W2MM FLAT 110° 2352

Insert-Custom/F-H-V130 W3MM FLAT 130° 2352

H-V-CUSTOM/F-H-V110 W2MM FLAT 110° 8865


Product Code Cut Dia (D) Shank Dia (D1) Angle (A) Length (L) Price

2161M-90-12 44mm 12mm 90° 65mm 13330

2161M-60-12 26mm 12mm 60° 65mm 13330

Product Code Cut Dia (A) Length (L) PRICE

HA-50AI 1/4” 2 7/8” 1530

HA-50AS 1/2” 1 1/2” 1530

A range of V carving bits which are ideal for 3D carving applications as well as chamfering and grooving. These tools are suitable for use on most materials including woods, plastics, aluminium and other non-ferrous metals.

Aluminium

Plastics

Woods

Non Ferrous Metals

Foam


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Robbjack Double Flute Carbide End MillAluminium

Plastics

Non Ferrous Metals


MNR 204-06 6mm 6mm 14mm 57mm 7769

MNR 204-12 12mm 12mm 25mm 83mm 7656


Robbjack Double Flute Ball End Carbide End Mill


MB 203-03 3mm 3mm 12mm 38mm 2592

MB 203-04 4mm 4mm 12mm 50mm 3369

MB 203-05 5mm 5mm 14mm 50mm 3786

MB 203-06 6mm 6mm 12mm 57mm 4253

MB 203-08 8mm 8mm 16mm 63mm 4701


MB 203-06 6mm 6mm 12mm 57mm 4253

Robbjack Double Flute Extended Length End Mill

Aluminium


DM-201-16 1/2” 1/2” 1/2” 4” 15715


A range of end mills designed for multiple applications. Suitable for cutting Aluminium, copper and brass as well as various plastic materials.

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Engraving Tools

Designed for V grooving or beveling 90°.Plastics

Woods

Onsrud-Single Flute

Onsrud-Double Flute

Designed for V grooving or beveling 90°.(CT) Carbide Tipped

Plastics

Woods

Product Code Tip Dia (D) Shank Dia (D1) Angle (A) Length (L) Price

37-03 0.01 1/4” 60° 2” 1275

37-05 0.02 1/4” 60° 2” 1275

37-11 0.06 1/4” 60° 2” 1275

37-21 0.005 1/4” 30° 2” 1275

37-23 0.01 1/4” 30° 2” 1275

37-25 0.02 1/4” 30° 2” 1275

37-27 0.03 1/4” 30° 2” 1275

37-31 0.06 1/4” 30° 2” 1275

37-35 0.09 1/4” 30° 2” 1275


37-51 1/4” 1/4” 3/4” 2” 2058

37-71 1/2” 1/4” 3/8” 2” 3197

37-72 1/2” 1/2” 3/8” 2” 3429

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Carbide Engraving Tools, TiALN Coated

Solid carbide engraving tools with TiALN coating for extended life and improved cut quality. All these tools have specially designed geometry to provide clean, burr free engraving in a variety of materials including plastics, woods, non-ferrous metals and also steels.

Product Code Tip Geometry Tip Dia (T) Shank Dia (D1) Overall Length (L) Price

6171Q-0.2 Quarter round 0.2mm 4mm 62mm 6802


7171Q-0.4 Half round 0.4mm 4mm 62mm 5946



Steels

Plastics

Woods

Non Ferrous Metals

Aluminium

Die Board Tools

These are specially designed to cut a narrow constant width slot in plywood.


2 PT 0.71mm 1/8” 11.7mm 38mm 7200

3 PT 1.05mm 1/8” 12.7mm 38mm 7200

4 PT 1.42mm 1/8” 12.7mm 38mm 7200

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Tooling For SCM Manufacturers (PanelBuilder)

SCM Composite Spherical Cutters

Solid carbide, TiALN coated spherical form cutter for machining steel composite materials (SCM).

Product Code Cut Dia (D) Shank Dia (D1) Radius (R) Cut Length (C) Overall Length (L) Price

2181T-12 12mm 12mm 6mm 22mm 83mm 48766

ACM

Spiral Fluted TiALN Coated for SCM

This tool is specially designed for machining steel composite materials. The specially formulated super G coating reduces wear and extends tool life.

ACM

Steels

Steels

Product Code Cut Dia (D) Shank Dia (D1) Cut Length(C) Overall Length (L) Price

2131T-6 6mm 6mm 19mm 57mm 9101

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Tooling For Ductmaking Applications

CNCRoutershop Single Flute, Upward Spiral

Solid carbide tooling with a single upward spiral fl ute. These tools give a high quality cut fi nish on duct insulation board and are suitable for use on materials up to 40mm thick. The upward spiral fl ute geometry provides excellent swarf clearance.

Duct Board V Cutters

These routing tools are designed for V grooving Duct insulation board in thicknesses of 22mm, 30mm and 40mm. The V tools have a 1mm fl at at the tip to allow clearance for folding.

Product Code Cut Dia (D) Shank Dia (D1) Angle (A) Cut Length (C) Overall Length (L) Price

2091C-65-12 65mm 12mm 90° 32mm 79mm 42230

2091C-80-12 80mm 12mm 90° 39.5mm 86.5mm 73812


1012J-6 6mm 6mm 30mm 70mm 3151

1014J-6 6mm 6mm 40mm 80mm 3641

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Creasing Wheels

Creasing wheels create perforations and creases in cardboard applications, allowing you to design manufacture boxes and various items for graphic design in need of specifi c folds.

Creasing Wheel Creasing Wheel Holder

Product Code Description Price

25969 Creasing Wheel Holder 57809

CW32529075 23mm (3 Point) Corrugated Crease Wheel 26449

CW3252924 26mm (8 Point) Corrugated Crease Wheel 26449

Product Code Cut Length (C) Length (L) Price

BT57267 10mm 36mm 4872

BT57265 15mm 36mm 5847

BT57269 20mm 36mm 6821

BT57268 25mm 46mm 8120

BT572050 50mm 76mm 9455

BT57270 70mm 88mm 14292

BT57290 90mm 110mm 15158

Knifes and Blades

To fi t the AXYZ Oscillating and Tangential Knife devices. Can be used to cut cardboard, foamboard, foamex, rubber, corrugated cardboard, correx and other similar materials.

BT57268 25mm 46mm 8120

BT57270 70mm 88mm 14292

23

ER Type Collets

A wide selection of metric and imperial ER type standard collets. These can be used with a wide range of spindle types including Perske, Elte, Colombo and HSD.

It is essential to use the correct size collet for the tool shank diameter. First make sure you are looking at the right type of collet to fi t the spindle on your machine and then select the required size from either the metric or imperial range.

Use the table below to select the right size of ER collet. The example spindles shown are just a small selection of where these collets can be used. Even if your spindle is listed the best way to check compatibility is to compare the dimensions in the table with one of your existing collets.

Collets should be replaced every 3-6 months. This will avoid problems associated with worn collets including:

• poor cut quality • reduced tool life • premature tool breakage • tools working loose whilst cutting

Collet Type D1 (mm) L (mm) Example Spindle Types

ER16 17 27.5 Colombo RC73, 1.5kw (2HP)

ER25 26 34 Elte TMPE3 & TMPE4, 2.2kw (3HP), 3.7kw (5HP) Colombo RC90, 4.1kw (5.5HP)

ER32 33 40 Elte TMPE5, 4.5kw (6HP), 7kw (10HP) HSD 4kw (5HP), 7kw (10HP) Colombo RC110, 10kw

Collets and Cones

24

ER Type Collets

Product Code Angle (A) Shank Dia (D1) Price

C1603 ER16 3mm 1275

C1604 ER16 4mm 1275

C1605 ER16 5mm 1275

C1606 ER16 6mm 1275

C1608 ER16 8mm 1275

C1610 ER16 10mm 1275

C16013 ER16 1/8” 1275

C16025 ER16 1/4” 1275

C2502 ER25 2mm - 1mm 1275

C2503 ER25 3mm - 2mm 1275

C2504 ER25 4mm - 3mm 1275

C2505 ER25 5mm - 4mm 1275

C2506 ER25 6mm - 5mm 1275

C2508 ER25 8mm - 7mm 1275

C2509 ER25 9mm - 8mm 1275

C2510 ER25 10mm - 9mm 1275

C2511 ER25 11mm - 10mm 1275

C2512 ER25 12mm - 11mm 1275

C25025 ER25 7mm - 6mm (1/4”) 1275

C25050 ER25 13mm - 12mm (1/2”) 1275

C3202 ER32 2mm - 1mm 1275

C3203 ER32 3mm - 2mm 1275

C3204 ER32 4mm - 3mm 1275

C3205 ER32 5mm - 4mm 1275

C3206 ER32 6mm - 5mm 1275

C3208 ER32 8mm - 7mm 1275

C3209 ER32 9mm - 8mm 1275

C3210 ER32 10mm - 9mm 1275

C3211 ER32 11mm - 10mm 1275

C3212 ER32 12mm - 11mm 1275

C3215 ER32 15mm - 14mm 1275

C3216 ER32 16mm - 15mm 1275

C3220 ER32 20mm - 19mm 1275

C32013 ER32 1/8” 1275

C32025 ER32 7mm - 6mm (1/4”) 1275

C32038 ER32 3/8” 1275

C32050 ER32 13mm - 12mm (1/2”) 1275

C1604 ER16 4mm 1275

C1606 ER16 6mm 1275

C1610 ER16 10mm 1275

C16025 ER16 1/4” 1275

C2503 ER25 3mm - 2mm 1275

C2505 ER25 5mm - 4mm 1275

C2508 ER25 8mm - 7mm 1275

C2510 ER25 10mm - 9mm 1275

C2512 ER25 12mm - 11mm 1275

C25050 ER25 13mm - 12mm (1/2”) 1275

C3203 ER32 3mm - 2mm 1275

C3205 ER32 5mm - 4mm 1275

C3208 ER32 8mm - 7mm 1275

C3210 ER32 10mm - 9mm 1275

C3212 ER32 12mm - 11mm 1275

C3216 ER32 16mm - 15mm 1275

C32013 ER32 1/8” 1275

C32038 ER32 3/8” 1275


20728 ER 32 Cover nut 1273

SA4007-1 Hook spanner 45-50 for LN0032 locknut (ISO30 cone, Elte spindles using ER32 collets) 3317

Locknuts and spanners for use with a wide range of spindles, collets and toolholder cones.

Locknuts for use with a wide range of spindles, collets and toolholder cones. Locknuts are designed to be used with a specifi c type of collet but also need to have the correct thread for the spindle or toolholder cone.

SA4007-1 Hook spanner 45-50 for LN0032 locknut (ISO30 cone, Elte spindles using ER32 collets) 3317

Collet Locknuts & Spanners

AutoToolchange & Quick Release Accessories

A wide selection of toolholder cones, pull studs and clips suitable for HSD and Colombo spindles.

All cones are supplied complete with locknut.


CN2016 ISO20 Cone for use with ER16 collets. Fits Colombo RC73 spindles 27980

CN3032 ISO30 Cone for use with ER32 collets. Fits HSD and Colombo RC110 spindles 26981

PS020 Replacement Pull Stud for ISO20 Cone 3797

PS030 Replacement Pull Stud for ISO30 Cone 4996

TC020 Replacement toolclip for Pacer machine autotoolchange toolrack using ISO20 cones 4596


25


26

Consumables

Texon

Texon sacrifi cial diffuser sheet. This is designed for use primarily on Pacer machine beds as a porous, sacrifi cual surface. It enhances vacuum hold down and will not cause damage or wear to tools if it is cut into.


KA2701 1.5m x 1.22m x 3mm 1 sheet 4295

Cutting Oil/Lubricant

This specially formulated cutting oil is designed to provide superior cutting performance for all metal cutting applications. It can be used in spray mister systems and is only required in very small quantities to maintain cutter lubrication and therefore quality of cut edge and prolonged tool life.


LUB2001 1 litre, minimal amount cutting lubricant

27

Tool Materials and Geometry

Some General Tooling Recommendations

• Use single edge router bits when speed is the primary consideration and fi nish is less important.

• Use double edge router bits when fi nish is the primary consideration. • Use upcut spiral router bits for grooving, slotting or when fast chip removal is

required. • Use spiral, straight or shear tools for natural woods depending on type of cut

required. • Use spiral, straight or shear carbide tools for composites, particleboard, plywood

or MDF.• Use spiral tools when fi nish and/or available horsepower are problems. • The cutting length of the tool is very important to the fi nish. Use the shortest

cutting length allowable, based on the material thickness. Using a tool with a cutting length that is longer than required can cause vibration, defl ection and an inferior fi nish.

• In general, the cutting length should not be more than four times the cutting diameter. Bits with a cutting length over four times their diameter will be subject to increased breakage.

• Use the largest tool diameter allowable for increased rigidity, fi nish and tool life.

Solid Tungsten Carbide Router Bits

Tungsten carbide cutters are made up of very hard particles of tungsten carbide bound together with metallic cobalt. Bits produced with this material are very strong and durable and tend to stay sharper longer than HSS tools.

Carbide-Tipped Router Bits

Carbide-tipped tooling provides some of the edge longevity of carbide with the lower cost of a steel base. Carbide tipped bits are only available with straight fl utes.

High-Speed Steel (HSS) Router Bits

HSS is a poured material, chemically and metallurgically bonded together. The steel is processed from raw ore and heated to a liquid stage where several minerals and elements are added to improve the internal structure. Typically, HSS tool life is not as long as carbide.

Ceramic and Diamond Coated Router Bits

This tooling is worth considering when carbide’s life is not acceptable. The major consideration with these tools is the cost of the coating materials.

28

Tool Geometry and Material Types

Straight Flute

Use for wood and plastic operations. The straight fl ute design, in single or multiple cutting edges, produces a clean fi nish. The harder the material, the more cutting edges are recommended. The straight fl ute does not allow for the lifting of material out of the cut.

Spiral Flute

Use for aluminium, wood and plastic operations. The up-spiral fl ute is especially good for chip removal. When cutting aluminium and plastic, re-melting of the chips is the primary source of poor cut quality.

Use single spiral fl ute tools for faster feed rates in softer materials. The single-fl ute cutter typically has lots of room for chips, but the single cutting edge limits either the feed rate or the hardness of the material to be cut. These types of cutters are especially recommended for plastics.

Use double or triple spiral fl utes for a better fi nish in harder materials. Double-fl ute bits provide a smoother cutting action because the chip load is smaller than a single-fl ute cutter for a given feed. This allows harder materials to be handled.

Upcut spirals are the most popular type of spiral fl uted tool. Use these for grooving or slotting, for upward chip evacuation and best fi nish on the bottom side of the part. These bits allow for rapid cuts since the tool clears the chips away from the material. This type of tool is not recommended for softer materials because of the ragged fi nish that can result on the top surface. This type of geometry is used whenever the best fi nish is needed on the bottom side of a part.

Downcut spiral tools are best used for thinner materials which will be pushed down into the machine bed rather than being lifted with an upcut spiral. They are also best for leaving a good cut fi nish on the top surface of cut parts. Note that the cutting speeds usually have to be reduced because the chips are pushed back into the material. Chip extraction is generally less effective with this type of tool than it is with upcut spiral tools.

ChipbreakerUse for wood roughing or hogging operations. The chipbreaker is designed to break up chips for fast, clean and effi cient removal whilst reducing overall chipload.

Compression SpiralCompression spirals are used extensively for cutting double sided laminates. These tools can also be used on natural woods where edge fi nishing is a problem with standard spiral tools. This tool will leave a clean edge cut.

29

Tool and Collet Maintenance

General Recommendations

Tools should be changed at the fi rst sign of edge deterioration causing fi nish degradation or increase in operator effort to maintain feed rates.

Never allow the tools to dwell in a cut.

The router bit should be fed in such a manner so that in moving through the work, it has a chance to bite or cut its way freely. If the feedrate is too fast, strain and defl ection will occur. If fed too slowly, friction and burning will occur. Both decrease the life of the router bit and are common causes of breakage. The router spindle must be well maintained for any cutting tool to perform properly. Routinely check the collet for wear. Inspect tools for collet marks, indicating slippage due to wear or dust build up. Check spindle on a dial indicator for run-out. Collet and run-out problems cause premature tool failure and associated production diffi culties.

Do not use adaptor bushings to reduce size of the collet on a routing or production basis. Tools will not perform properly in bushings over an extended period of time. Bushings are for prototype, experimentation, test and evaluation and not for production.

Wherever possible, use a coolant when routing. Heat buildup caused by action between the tool and workpiece will lead to premature tool failure.

Heat is a function of surface area per unit of time, thus, the more dense the material, the faster the feed rate to minimise heat. However a compromise must be reached between fi nish and heat.

Tool life is affected dramatically by tool geometry. Rake and clearance angles, as well as cutting edge length should be examined.

Router bit breakage is most often caused by a misapplication of the router bit. Do not assume the proper router bit is being used.

230

Fitting Tools into Collets and Spindles

Note: To ensure trouble free operation, always insert the collet into the collet nut until it clicks in and thread it loosely onto the spindle prior to inserting router bit.

Collet Maintenance

Collet maintenance is one of the most common causes of inadequate tool life or breakage. There are many factors, that can affect this critical tool holding system called a collet. As a chain is only as strong as the weakest link, a router bit can only be as good as the system that holds it properly. The small amount of time spent to regularly inspect and clean the collet system, will be more than offset by increased productivity and a reduction in overall costs.

1. Make sure you have the right size collet for the tool to be used. Push the collet into the nut until it clicks into position. Insert collet at slight angle to engage collet groove in locking ring of nut.

2. Screw the nut loosely onto the spindle or toolholder cone.

3. Insert the tool into the collet. The tool should fi ll at least 80% of the collet bore but do not allow any of the fl ute run out to enter the collet.

31

Collet Maintenance

1. Internal Collet Clamping SurfacesThe most important link in the tool holder chain is the inside of the collet. Resin migrates up through the slits in the collet and then deposits itself on the inside of the collet. This resin build up, if not removed, causes the collet to grip inconsistently on the tool shank. By not applying equal pressure throughout the entire gripping range of the collet, the tool holder allows the tool to resonate inside, causing slippage inside the collet.Slippage can cause “fretting”, a condition in which resins are deposited on the shank of the tool. Any resin buildup should always be removed from the inside of the collet.

2. Internal Spindle & Collet TaperThe inside taper of the spindle and tool holder is a critical surface which accumulates resin build up and should be cleaned at each tool change to maintain best concentricity. Felt brushes are available to fi t most taper sizes and provide a quick means of removing short-term buildup.

3. External Collet & Tool Holder TaperThe outside taper of the collet and tool holder require regular inspection and should be cleaned of all deposits each time the tool is changed. Brass brushes work well for this application, but felt cloths can also be used if the tapers are regularly maintained and the buildup is minor.

4. Clamping Nut SurfacesThe inside of the nut should be clean and free of burrs on the surface. Any surface burrs or contamination will not only skew a collet but can also permanently ruin a new collet. The clamping nut should be cleaned with a brass brush during every tool change. Special care should be taken to examine the clamping nut threads on a regular basis.

5. Tool HoldersTool holders such as the ISO 30 have additional matching and mating tolerances beyond those of the older tapers. Because of their unique design, these tool-holding systems can be more prone to runout caused by resin buildup. “Fretting” or “Bronzing” will cause inconsistent gripping in the taper and / or the fl at mating surface and reduce consistency of tool life. If ignored, these conditions can eventually produce premature spindle failure. The mating surfaces should be cleaned regularly.

All of these components are critical and should be regularly maintained. One more item not to be overlooked is that collets should be replaced on a regular basis, approximately every 400 to 600 run time hours. This means inspection for metallic damage such as bell mouthing or burrs with every tool change. If damage is visible, the collet should be discarded and replaced.

Also consider that even if there is no damage present the collet can be worn out through metal fatigue. Heat is directly transferred from the tool to the collet. These heating / cooling cycles remove the original tempering of the steel. Collets are made from spring steel allowing them to have a certain amount of elasticity to grip the tool. As the heat cycle is repeated this elasticity diminishes. Over time, a collet requires increased tightening to maintain the tool in proper position. As over tightening increases, the collet is distorted, creating eccentricities in the tool holder. Therefore, instead of over tightening older collets and creating a number of other problems, the collet should be replaced. Often the cost of a new collet can be offset by the cost of needlessly broken tools in one shift alone.

32

Troubleshooting Cutting ProblemsFor every problem there is a possible cause and a solution. Here are some typical problems that you may encounter and possible solution for each problem.

Problem Cause Solution

Tool Breakage Heat buildup due to incorrect tool selection Use correct tool for material being cut

Heat due to inadequate chip removal Use up spiral tool to help in chip removal

Too high a plunge rate Reduce plunge rate

Blunt tool Replace tool

Tool runout Tighten tool in collet or if necessary change collet

Worn collet Replace collet

Too high a feed rate Reduce feed rate

Too high a chip load Reduce feed rate or increase RPM or change tool to one with more fl utes

Vibration Improve workpiece hold down to machine bed

Tool not fi tted correctly in Re-fi t tool in collet ensuring at least 80% collet of collet length is used

Tool defl ection Reduce feed rate but if possible use larger diameter tool

Poor cut fi nish due to No coolant Use mist coolant or cold air gunchip rewelding to cut edge Blunt tool Replace tool

Too slow a feed rate Increase feed rate

Incorrect tool selection Choose correct tool for material being for material machined

Heat due to inadequate chip removal Use up spiral tool

33

The AXYZ Series CNC routers are the cornerstone of the entire AXYZ International product line. The construction style and engineered design of the Series products allows for machines of virtually any length in any of our standard widths. The innovative gantry design is built to handle the full complement of machine tool options we offer, from single tool automatic tool changers, to multiple carriages with multiple tools on each head.

Series CNC Routers

TM

AXYZ International is a leading global manufacturer of CNC Routers and CNC Knife Cutting solutions and has built, installed and supported well over 9000 CNC machines.

Designed and built at our state of the art factory in Canada AXYZ CNC Routers are supplied and supported through a global network of Application Development Centres and authorised dealers.

All types of manufacturing operations are profi ting from AXYZ technology including woodworkers, plastic fabricators, digital print fi nishing, signs and graphics, construction and many more.

The Global Cutting Systems Provider

34

Z Series CNC Routers

Series CNC RoutersThe Pacer brand of CNC routers is the very high accuracy brand of routers, built by AXYZ International. The Pacer line has a 25 year history of excellence in product design and high accuracy quality machining. The Pacer line shares the core values of high quality, process driven manufacturing to ensure excellence in design and construction.

The Z Series of CNC routers by AXYZ International, are our entry level full sized systems. Manufactured in the same facility, and sharing many of the same components as the AXYZ and Pacer Series, the Z Series delivers a high quality machine with excellent reliability at an entry level price.

To Place an order telephone or fax your requirements to: Tel: 080 2314 6628 Fax: 080 62314 6662

DETAILS OF ORDER

Customer Name:

Address:

Tel No: Email Address:

Purchase Order No: Date:

Requirements:

Order Value:

Plus Tax:

Total Due:

Payment Method:

Credit Card No. (if Applicable):

Security No: Expiry Date: Valid From:

Signed:

CNCRoutershop is fully committed to providing the ultimate tailor-made customer service to meet the ever

changing and challenging demands of the industry.

If you cannot fi nd the right tool for the job, please call us and we will be happy to advise.

The supply of tooling and consumables is just one of the many services that CNCRoutershop can provide. We specialise in all aspects of service, repair, training and

installation of CNC routing and cutting equipment.

A high quality range of CNC router tooling and accessories

Upgrades and enhancements

Machine installation including moving and re-installation

A range of standard and custom training courses

Servicing and preventative maintenance

Repairs and breakdowns

AXYZ International reserves the right to make design changes without prior notice OP0BK01IN01

Tel: 080 2314 6628

Date post:	18-May-2018
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