Contents
General descriptionSchematic overview of available types.Mounting Column and Mounting Plate 101101Top Loading Arm, Models TLA330 & TLA340 330340Top Loading Arm, Models TLA331 & TLA341 331341Top Loading Arm, Models TLA332 & TLA342 332342Top Loading Arm, Models TLA333 & TLA343 333343Top Loading Arm, Models TLA334 & TLA344 334344Top Loading Arm, Models TLA336 & TLA346 336346Top Loading Arm, Models TLA337 & TLA347 337347Top Loading Arm, Models TLA338 & TLA348 338348Top Loading Arm, Models TLA231 & TLA241 231241Top Loading Arm, Models TLA232 & TLA242 232242Operating Envelope 350026Pressure drop curves, 350014Design Data Sheet for Top Loading Arms
Top Loading Arms
Chapter 3 Road and Rail Loading
Contents
Introduction:Top loading arms are designed to load (or unload) tanks by the top. These tanks can be either small containers (barrels), rail- / road tankers or ISO containers.Standard top loading arms are provided with four swivel joints for the product line and a balance system (counterweight or multi-coil spring cylinder).Top loading arms can be equipped with a large number of accessories. Depending on the requirements involved, the design can vary between standard Kanon solutions and fully customer specific.
Three different systems for top loading can be distinguished:
Open LoadingIn case of open loading, the drop pipe has no provisions such as a cone, coupler or flange to avoid exposure of the handled liquids to the outside environment.
Semi-closed loadingWhen liquids which are dangerous to health or environment are loaded or unloaded, a top loading arm could be equipped with a manhole cone and vapour return line. This is called semi-closed loading. The cone will cover the manhole during the loading sequence, so that product vapours will be released through the vapour line and product splashes will not cause risks to the operator.
Fully closed loadingFully closed loading might be required in case the handled liquids are pressurised, dangerous or are not allowed to be exposed to air. In this case the top loading arms should be equipped with a flange or coupler for connection to the truck tanker.
Basic characteristics:
• Diameter : 2”(DN50), 3”(DN80), 4”(DN100) and 6”(DN150)• Materials (piping) : carbon steel, stainless steel, low temperature steel, PTFE-
lined steel, other materials on request.• Seal faces : Stainless steel, duplex, Hastelloy, or other on request• Seals : PTFE-C, PTFE-virgin, FPM, NBR, UHMW-PE,
or others on request• Balancing : counterweight or spring cylinder• Temperature range : -200°C up to +300°C• Pressure range : maximum 120 bar
General DescriptionBulletin 1/2
Top Loading Arms
Contents
Design data may include:• Type of fluid, viscosity,
temperature and pressure• Capacity in cubic meters
per hour (m3) or tonnes per hour
• Number of different fluids at one loading station
• Number of loading arms filling simultaneously at one tanker
• PED 97/23/EC classification
• Required level of operators safety / area classification
• Environmental requirements
• Pigging requirements• Integration with metering
or weighbridge facilities, control and/or shutt-off valves
• Dimensional information of (existing) loading station and tankers
Accessories:
• Mounting column ormounting plate.
• Cone on the drop pipe. • Vapour-return hose
alongside the loadingarm.
• Different types ofdeflectors at the end ofthe droppipe such as plate, 45°edge or T-type.
• Heating systems(electric, steam/hot oil),with or without insulation.
• Telescopic drop pipe manually orpneumatically operated.
• Pneumatic press down system• Pneumatic up/down system to move
the drop pipe of the armup or down.
• Two stage start and stopsystem.
• Vacuum Breaker• Drip catcher for stored
position
• Breakaway coupling indroppipe in case of a flanged connection at truck side.
• Nitrogen purge hosealongside the loading armto pressurise the tank truckor rail road.
• Locking device for storedposition.
• An extra swivel joint in case of a flanged connection at truck side.
• A vertical balance systemtogether with the extraswivel joint.
• Top level control for open or close manhole (electrically or pneumatically ).
• Manually or pneumatically operated valve in arm.
• Mechanical lockdown device.
General DescriptionBulletin 2/2
Top Loading Arms
Contents
Top Loading Arms
Counterweight & Spring Balanced2", 3", 4", 6"Bulletin TLA Models
Top Loading Arm(stored position)
LEFT HAND RIGHT HAND
COUNTERWEIGHT SPRING BALANCED
TLA 330
TLA 331
TLA 332
TLA 333
TLA 334
TLA 340
TLA 341
TLA 342
TLA 343
TLA 344
STANDARD DIMENSIONS: Are for A=1500 B=1700 C=1500, but can be changed to suit customers requirementsCarbon steel; AISI 304, AISI 316; PTFE Lining is also possible
Teflon (PTFE-C); Viton (FPM); BUNA (NBR), UHMW-PE
STANDARD MATERIALS:
STANDARD SEALS:
A B
C
Contents
Top Loading Arm(stored position)
LEFT HAND RIGHT HAND
COUNTERWEIGHT SPRING BALANCED
TLA 336
TLA 337
TLA 338
TLA231
TLA232
TLA 346
TLA 347
TLA 348
TLA241
TLA242
STANDARD DIMENSIONS: Are for A=1500 B=1700 C=1500, but can be changed to suit customers requirementsCarbon steel; AISI 304, AISI 316; PTFE Lining is also possible
Teflon (PTFE-C); Viton (FPM); BUNA (NBR), UHMW-PE
STANDARD MATERIALS:
STANDARD SEALS:
Top Loading Arms
Counterweight & Spring Balanced2", 3", 4", 6"Bulletin TLA Models
Contents
Available options:• Proximity switch on locking pin for stored position detection• Galvanised or provided with paint system
Mounting column/ -plate
Mounting columns or mounting plate are equipped with a double locking device; one for locking of the A-pipe and one for locking of both B-pipe and C-pipe.
gripmounting column
butterfly plate
labyrinth hook( B & C pipe )
base plate(300 x 300)
handle
balance cylinder
A-pipe
C-pipe
B-pipepillar-bearing
swivel joint
locking pin( A-pipe )
Mounting plate
Left Hand Design
Mounting column / -plateBulletin 101101
Top Loading Arms
Contents
HSlope 2°
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500
1 Inletflange2 Pillar bearing3 Swivel joint4 Counterweight (330) or
Balance cylinder (340)5 A-pipe6 Press down cylinder7 B-pipe8 C-pipe9 Top level control10 Cone
R
50
Slope 2°
2
4
5
86
9
10
4
LEFT HAND RIGHT HAND
Folding Stairs
TLA 340 Right Hand
TLA 330Right Hand
E
1 3
C
7
With vapour recovery lineBulletin 330340
Top Loading Arms
A B
Top Loading Arm(stored position)
Contents
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500
Top inlet
Bulletin 331341
Top Loading Arms
A
R
TLA 331Right Hand
B
Slope 2°
50
TLA 341 Right Hand
Slope 2°
H
1 43 6
7
5
2
5
C
E
InletflangePillar bearingSwivel jointA-pipeCounterweight (331) or Balance cylinder (341)B-pipeC-pipe
12345
67
LEFT HAND RIGHT HAND
Folding Stairs
Top Loading Arm(stored position)
Contents
B
R
A
50
Slope 2°
Slope 2°
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850R 1200 1200 1200 1500
LEFT HAND RIGHT HAND
Top Loading Arm(stored position)
Folding Stairs
3
1
2 4
5
6
7
5
E
C
InletflangeSwivel jointPillar bearingA-pipeCounterweight (332) or Balance cylinder (342)B-pipeC-pipe
12345
67
Top inlet
Bulletin 332342
Top Loading Arms
TLA 342 Right Hand
TLA 332Right Hand
Contents
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500
A B
R
50
Slope 2°
Slope 2°
1 Inletflange2 Pillar bearing3 Swivel joint4 A-pipe5 Counterweight (333)
or Balance cylinder (343)6 Press down cylinder7 B-pipe8 Vapour return hose9 C-pipe10 Top level control11 Cone
EH
C
1 43 7
9
10
11
52 6 8
5
With vapour recovery hoseBulletin 333343
Top Loading Arms
LEFT HAND RIGHT HAND
Folding Stairs
TLA 333Right Hand
TLA 343 Right Hand
Top Loading Arm(stored position)
Contents
With vapour recovery hoseBulletin 334344
Top Loading Arms
A B
R
50
Slope 2°
Slope 2°
E
C
1 4
3
7
9
10
11
52 6 8
5
TLA 334Right Hand
TLA 344 Right Hand
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500
1 Inletflange2 Pillar bearing3 Swivel joint4 A-pipe5 Counterweight (334)
or Balance cylinder (344)6 Press down cylinder7 B-pipe8 Vapour return hose9 C-pipe10 Top level control11 Cone
LEFT HAND RIGHT HAND
Folding Stairs
Top Loading Arm(stored position)
Contents
2" 3" 4"B 1700 1700 1700C 1500 1500 1500F 273 286 330R 1200 1200 1200
R
F
Top view at C-pipe
LEFT HAND RIGHT HAND
Folding Stairs
1
23
4
5
Top Loading Arms
Single swing Bottom inletBulletin 336346
TLA 346 Right Hand
TLA 336Right Hand
5 B
C
12345
InletflangeSwivel jointB-pipeC-pipeCounterweight (336) or Balance Cylinder (346)
Contents
B
R
C
F
Top view at C-pipe
5
1
2
3
4
5
Top Loading Arms
Single swing Top inletBulletin 337347
InletflangeSwivel jointB-pipeC-pipeCounterweight (337) or Balance Cylinder (347)
12345
2" 3" 4"B 1700 1700 1700C 1500 1500 1500F 273 286 330R 1200 1200 1200
TLA 337Right Hand
TLA 347 Right Hand
LEFT HAND RIGHT HAND
Folding Stairs
Contents
1 Inlet flange2 Swivel joint3 A-pipe4 Counterweight (338) or
Balance Cylinder (348)5 B-pipe 6 C-pipe7 Pillar Bearing
Top Loading Arm(stored position)
LEFT HAND RIGHT HAND
Folding Stairs
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500
A
C
B
E
RH
Slope 2°
50
Slope 2°
1
3
74
2
5
6
4
Top inlet
Bulletin 338348
Top Loading Arms
TLA 348 Right Hand
TLA 338Right Hand
Contents
Top Loading Arms
A
R
B
Slope 2°
1 32 5
6
4
C
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500H 559 679 794 1235R 1200 1200 1200 1500
1 Inletflange2 Swivel joint3 A-pipe4 Counterweight (231) or
Balance cylinder (241)5 B-pipe6 C-pipe
Slope 2°
H
4
Top inlet Flange supportedBulletin 231241
TLA 231Right Hand
TLA 241 Right Hand
Top Loading Arm(stored position)
LEFT HAND RIGHT HAND
Folding Stairs
Contents
Top Loading Arms
Bottom inlet Flange supportedBulletin 232242
A
R
B
Slope 2°
1
3
2
5
6
4
C
TLA 232Right Hand
2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500H 559 679 794 1235R 1200 1200 1200 1500
1 Inletflange2 Swivel joint3 A-pipe4 Counterweight (232) or
Balance cylinder (242)5 B-pipe6 C-pipe
TLA 242 Right Hand
Top Loading Arm(stored position)
LEFT HAND RIGHT HAND
Folding Stairs
Slope 2°
4
Contents
Operating EnvelopeBulletin 350026
Top Loading Arms
4300
3200
3200
4050
C=1
500
A=1
500
B=17
00
3700
LP16
00
FS16
50
STO
RED
PO
SITIO
N
R=3000
CEN
TERL
INE
OF
TRUC
K
CEN
TERL
INE
OF
RAIL
CA
R
2700
2100
3400
B=1700A=1500
2200 2200800800
1 2
2 1
1 Height highest manhole2 Height lowest manhole
Operating envelope for TLA with standard dimensions 1500 x 1700 x 1500.Spring balance and counterweight possible for as well truck as railcar
Contents
Pressure Drop for KANON Top Loading ArmsDimensions 1500x1700x1500 mm
Pressure drop for water at
20°C[bar]
Flow rate [m3 per hour]
Conversion factorsGazoline / Petrol 0.75Sulphur 2.0Sulphuric acid 2.3Vegetable oil 1.45
Figures are rough estimations !For precise calculations consult KANON
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
00 50 100 150 200 250 300 350 400 450 500
2" 3" 4"DN 50 DN 80 DN 100
6"DN 150
Pressure Drop Curves
For Top Loading armsBulletin 350014
Quantity / Model : TLA Product/Medium:Lay-out : Left-Hand Right-hand
Top Inlet Bottom InletBalance : Spring Counterweight
Size : Product arm 2” / 3” / 4” / 6”Vapour return None Hose 2” / 3” / 4” / 6”
Support construction : Column Mounting plate Other:
Operating temperature : °C Design temperature : °COperating pressure : barg Design pressure : bargConnection tanker side : Free Outlet Deflector plate
Cone CouplingANSI Flange DIN Flange
Materials : Carbon steel Low temperature steelStainless steel Carbon steel PTFE linedOther:
Product seal : PTFE VITON Other:
Sensors, : Top level detectionControls & Stored position detectionAccessories Press-down cylinder B-pipe
Valve in product pipeHeating : None Electrical tracing Steam or oil tracing
JacketingPipes Elbows Swivels
HeatedInsulated
Material certificates : No Yes:Welding test : No Yes:Hydrostatic test : No Yes:Hazardous area : No Yes: ZoneArm length dimensionsA = Inner arm 1500 mm / mmB = outer arm 1700 mm / mmC = drop pipe 1500 mm / mmAdditional information and requirements:
DESIGN DATA FOR TOP LOADING ARMS
If some complementary access equipment is required, please refer to the specific sheet.
In case deviating dimensions are required, please specify with additional information.
Contents
Size 2" 3" 4" 6" 8" 10" 12" 16" 20"m3/hr ltr/s Speed in m./sec. m3/hr
50 13,89 6,42 2,91 1,69 0,74 0,43 0,27 0,19 0,12 0,07 50100 27,78 12,83 5,83 3,38 1,49 0,86 0,55 0,38 0,24 0,15 100150 41,67 19,25 8,74 5,07 2,23 1,29 0,82 0,57 0,35 0,22 150200 55,56 25,66 11,66 6,76 2,98 1,72 1,09 0,76 0,47 0,30 200250 69,44 32,08 14,57 8,45 3,72 2,15 1,37 0,95 0,59 0,37 250300 83,33 38,50 17,48 10,14 4,47 2,58 1,64 1,14 0,71 0,44 300350 97,22 44,91 20,40 11,83 5,21 3,01 1,91 1,33 0,82 0,52 350400 111 51,33 23,31 13,52 5,96 3,44 2,19 1,52 0,94 0,59 400450 125 57,74 26,23 15,21 6,70 3,87 2,46 1,71 1,06 0,67 450500 139 64,16 29,14 16,90 7,45 4,30 2,73 1,90 1,18 0,74 500550 153 70,58 32,05 18,59 8,19 4,73 3,01 2,09 1,30 0,81 550600 167 76,99 34,97 20,28 8,94 5,16 3,28 2,28 1,41 0,89 600650 181 83,41 37,88 21,97 9,68 5,60 3,55 2,47 1,53 0,96 650700 194 89,82 40,80 23,66 10,43 6,03 3,83 2,66 1,65 1,04 700750 208 96,24 43,71 25,35 11,17 6,46 4,10 2,85 1,77 1,11 750800 222 103 46,63 27,04 11,91 6,89 4,37 3,04 1,88 1,18 800850 236 109 49,54 28,73 12,66 7,32 4,65 3,23 2,00 1,26 850900 250 115 52,45 30,42 13,40 7,75 4,92 3,42 2,12 1,33 900950 264 122 55,37 32,11 14,15 8,18 5,19 3,61 2,24 1,41 950
1000 278 128 58,28 33,80 14,89 8,61 5,46 3,80 2,36 1,48 10002000 556 257 117 67,59 29,79 17,22 10,93 7,61 4,71 2,96 20003000 833 385 175 101 44,68 25,82 16,39 11,41 7,07 4,44 30004000 1111 513 233 135 59,57 34,43 21,86 15,22 9,42 5,92 40005000 1389 642 291 169 74,47 43,04 27,32 19,02 11,78 7,40 50006000 1667 770 350 203 89,36 51,65 32,79 22,83 14,13 8,87 60007000 1944 898 408 237 104 60,26 38,25 26,63 16,49 10,35 70008000 2222 1027 466 270 119 68,86 43,72 30,44 18,84 11,83 80009000 2500 1155 525 304 134 77,47 49,18 34,24 21,20 13,31 9000
10000 2778 1283 583 338 149 86,08 54,65 38,04 23,55 14,79 10000
Size 2" 3" 4" 6" 8" 10" 12" 16" 20"m/s m3/hr
1 7,79 17,16 30 67 116 183 263 425 6762 15,59 34 59 134 232 366 526 849 13523 23 51 89 201 349 549 789 1274 20284 31 69 118 269 465 732 1051 1698 27045 39 86 148 336 581 915 1314 2123 33806 47 103 178 403 697 1098 1577 2547 40577 55 120 207 470 813 1281 1840 2972 47338 62 137 237 537 929 1464 2103 3396 54099 70 154 266 604 1046 1647 2366 3821 6085
10 78 172 296 671 1162 1830 2628 4246 6761
Gases (Vapour) Gases
Liquids Heavy oils , crude oils e tc
Liquids Sensitive to e lectric discharge
K1 Products Kerosene , Petrol, Methanol, LPG
Sulphuric Acid High concentra tion 98% (not lined)
<25 mete r per second>
<4 meter per second>
<1 meter per second>
<10 meter per second>
< 5 meter per second>
Speed vs. Diameter