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Top Loading Chapter 3 Arms Loading - Ecoseal Co.,Ltd. Binder/Tab 3 TLA/TAB … · loading arm could...

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Contents General description Schematic overview of available types. Mounting Column and Mounting Plate 101101 Top Loading Arm, Models TLA330 & TLA340 330340 Top Loading Arm, Models TLA331 & TLA341 331341 Top Loading Arm, Models TLA332 & TLA342 332342 Top Loading Arm, Models TLA333 & TLA343 333343 Top Loading Arm, Models TLA334 & TLA344 334344 Top Loading Arm, Models TLA336 & TLA346 336346 Top Loading Arm, Models TLA337 & TLA347 337347 Top Loading Arm, Models TLA338 & TLA348 338348 Top Loading Arm, Models TLA231 & TLA241 231241 Top Loading Arm, Models TLA232 & TLA242 232242 Operating Envelope 350026 Pressure drop curves, 350014 Design Data Sheet for Top Loading Arms Top Loading Arms Chapter 3 Road and Rail Loading
Transcript
Page 1: Top Loading Chapter 3 Arms Loading - Ecoseal Co.,Ltd. Binder/Tab 3 TLA/TAB … · loading arm could be equipped with a manhole cone and vapour return line. This is called semi-closed

Contents

General descriptionSchematic overview of available types.Mounting Column and Mounting Plate 101101Top Loading Arm, Models TLA330 & TLA340 330340Top Loading Arm, Models TLA331 & TLA341 331341Top Loading Arm, Models TLA332 & TLA342 332342Top Loading Arm, Models TLA333 & TLA343 333343Top Loading Arm, Models TLA334 & TLA344 334344Top Loading Arm, Models TLA336 & TLA346 336346Top Loading Arm, Models TLA337 & TLA347 337347Top Loading Arm, Models TLA338 & TLA348 338348Top Loading Arm, Models TLA231 & TLA241 231241Top Loading Arm, Models TLA232 & TLA242 232242Operating Envelope 350026Pressure drop curves, 350014Design Data Sheet for Top Loading Arms

Top Loading Arms

Chapter 3 Road and Rail Loading

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Contents

Introduction:Top loading arms are designed to load (or unload) tanks by the top. These tanks can be either small containers (barrels), rail- / road tankers or ISO containers.Standard top loading arms are provided with four swivel joints for the product line and a balance system (counterweight or multi-coil spring cylinder).Top loading arms can be equipped with a large number of accessories. Depending on the requirements involved, the design can vary between standard Kanon solutions and fully customer specific.

Three different systems for top loading can be distinguished:

Open LoadingIn case of open loading, the drop pipe has no provisions such as a cone, coupler or flange to avoid exposure of the handled liquids to the outside environment.

Semi-closed loadingWhen liquids which are dangerous to health or environment are loaded or unloaded, a top loading arm could be equipped with a manhole cone and vapour return line. This is called semi-closed loading. The cone will cover the manhole during the loading sequence, so that product vapours will be released through the vapour line and product splashes will not cause risks to the operator.

Fully closed loadingFully closed loading might be required in case the handled liquids are pressurised, dangerous or are not allowed to be exposed to air. In this case the top loading arms should be equipped with a flange or coupler for connection to the truck tanker.

Basic characteristics:

• Diameter : 2”(DN50), 3”(DN80), 4”(DN100) and 6”(DN150)• Materials (piping) : carbon steel, stainless steel, low temperature steel, PTFE-

lined steel, other materials on request.• Seal faces : Stainless steel, duplex, Hastelloy, or other on request• Seals : PTFE-C, PTFE-virgin, FPM, NBR, UHMW-PE,

or others on request• Balancing : counterweight or spring cylinder• Temperature range : -200°C up to +300°C• Pressure range : maximum 120 bar

General DescriptionBulletin 1/2

Top Loading Arms

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Contents

Design data may include:• Type of fluid, viscosity,

temperature and pressure• Capacity in cubic meters

per hour (m3) or tonnes per hour

• Number of different fluids at one loading station

• Number of loading arms filling simultaneously at one tanker

• PED 97/23/EC classification

• Required level of operators safety / area classification

• Environmental requirements

• Pigging requirements• Integration with metering

or weighbridge facilities, control and/or shutt-off valves

• Dimensional information of (existing) loading station and tankers

Accessories:

• Mounting column ormounting plate.

• Cone on the drop pipe. • Vapour-return hose

alongside the loadingarm.

• Different types ofdeflectors at the end ofthe droppipe such as plate, 45°edge or T-type.

• Heating systems(electric, steam/hot oil),with or without insulation.

• Telescopic drop pipe manually orpneumatically operated.

• Pneumatic press down system• Pneumatic up/down system to move

the drop pipe of the armup or down.

• Two stage start and stopsystem.

• Vacuum Breaker• Drip catcher for stored

position

• Breakaway coupling indroppipe in case of a flanged connection at truck side.

• Nitrogen purge hosealongside the loading armto pressurise the tank truckor rail road.

• Locking device for storedposition.

• An extra swivel joint in case of a flanged connection at truck side.

• A vertical balance systemtogether with the extraswivel joint.

• Top level control for open or close manhole (electrically or pneumatically ).

• Manually or pneumatically operated valve in arm.

• Mechanical lockdown device.

General DescriptionBulletin 2/2

Top Loading Arms

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Contents

Top Loading Arms

Counterweight & Spring Balanced2", 3", 4", 6"Bulletin TLA Models

Top Loading Arm(stored position)

LEFT HAND RIGHT HAND

COUNTERWEIGHT SPRING BALANCED

TLA 330

TLA 331

TLA 332

TLA 333

TLA 334

TLA 340

TLA 341

TLA 342

TLA 343

TLA 344

STANDARD DIMENSIONS: Are for A=1500 B=1700 C=1500, but can be changed to suit customers requirementsCarbon steel; AISI 304, AISI 316; PTFE Lining is also possible

Teflon (PTFE-C); Viton (FPM); BUNA (NBR), UHMW-PE

STANDARD MATERIALS:

STANDARD SEALS:

A B

C

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Contents

Top Loading Arm(stored position)

LEFT HAND RIGHT HAND

COUNTERWEIGHT SPRING BALANCED

TLA 336

TLA 337

TLA 338

TLA231

TLA232

TLA 346

TLA 347

TLA 348

TLA241

TLA242

STANDARD DIMENSIONS: Are for A=1500 B=1700 C=1500, but can be changed to suit customers requirementsCarbon steel; AISI 304, AISI 316; PTFE Lining is also possible

Teflon (PTFE-C); Viton (FPM); BUNA (NBR), UHMW-PE

STANDARD MATERIALS:

STANDARD SEALS:

Top Loading Arms

Counterweight & Spring Balanced2", 3", 4", 6"Bulletin TLA Models

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Contents

Available options:• Proximity switch on locking pin for stored position detection• Galvanised or provided with paint system

Mounting column/ -plate

Mounting columns or mounting plate are equipped with a double locking device; one for locking of the A-pipe and one for locking of both B-pipe and C-pipe.

gripmounting column

butterfly plate

labyrinth hook( B & C pipe )

base plate(300 x 300)

handle

balance cylinder

A-pipe

C-pipe

B-pipepillar-bearing

swivel joint

locking pin( A-pipe )

Mounting plate

Left Hand Design

Mounting column / -plateBulletin 101101

Top Loading Arms

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Contents

HSlope 2°

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500

1 Inletflange2 Pillar bearing3 Swivel joint4 Counterweight (330) or

Balance cylinder (340)5 A-pipe6 Press down cylinder7 B-pipe8 C-pipe9 Top level control10 Cone

R

50

Slope 2°

2

4

5

86

9

10

4

LEFT HAND RIGHT HAND

Folding Stairs

TLA 340 Right Hand

TLA 330Right Hand

E

1 3

C

7

With vapour recovery lineBulletin 330340

Top Loading Arms

A B

Top Loading Arm(stored position)

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Contents

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500

Top inlet

Bulletin 331341

Top Loading Arms

A

R

TLA 331Right Hand

B

Slope 2°

50

TLA 341 Right Hand

Slope 2°

H

1 43 6

7

5

2

5

C

E

InletflangePillar bearingSwivel jointA-pipeCounterweight (331) or Balance cylinder (341)B-pipeC-pipe

12345

67

LEFT HAND RIGHT HAND

Folding Stairs

Top Loading Arm(stored position)

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Contents

B

R

A

50

Slope 2°

Slope 2°

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850R 1200 1200 1200 1500

LEFT HAND RIGHT HAND

Top Loading Arm(stored position)

Folding Stairs

3

1

2 4

5

6

7

5

E

C

InletflangeSwivel jointPillar bearingA-pipeCounterweight (332) or Balance cylinder (342)B-pipeC-pipe

12345

67

Top inlet

Bulletin 332342

Top Loading Arms

TLA 342 Right Hand

TLA 332Right Hand

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Contents

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500

A B

R

50

Slope 2°

Slope 2°

1 Inletflange2 Pillar bearing3 Swivel joint4 A-pipe5 Counterweight (333)

or Balance cylinder (343)6 Press down cylinder7 B-pipe8 Vapour return hose9 C-pipe10 Top level control11 Cone

EH

C

1 43 7

9

10

11

52 6 8

5

With vapour recovery hoseBulletin 333343

Top Loading Arms

LEFT HAND RIGHT HAND

Folding Stairs

TLA 333Right Hand

TLA 343 Right Hand

Top Loading Arm(stored position)

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Contents

With vapour recovery hoseBulletin 334344

Top Loading Arms

A B

R

50

Slope 2°

Slope 2°

E

C

1 4

3

7

9

10

11

52 6 8

5

TLA 334Right Hand

TLA 344 Right Hand

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500

1 Inletflange2 Pillar bearing3 Swivel joint4 A-pipe5 Counterweight (334)

or Balance cylinder (344)6 Press down cylinder7 B-pipe8 Vapour return hose9 C-pipe10 Top level control11 Cone

LEFT HAND RIGHT HAND

Folding Stairs

Top Loading Arm(stored position)

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Contents

2" 3" 4"B 1700 1700 1700C 1500 1500 1500F 273 286 330R 1200 1200 1200

R

F

Top view at C-pipe

LEFT HAND RIGHT HAND

Folding Stairs

1

23

4

5

Top Loading Arms

Single swing Bottom inletBulletin 336346

TLA 346 Right Hand

TLA 336Right Hand

5 B

C

12345

InletflangeSwivel jointB-pipeC-pipeCounterweight (336) or Balance Cylinder (346)

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Contents

B

R

C

F

Top view at C-pipe

5

1

2

3

4

5

Top Loading Arms

Single swing Top inletBulletin 337347

InletflangeSwivel jointB-pipeC-pipeCounterweight (337) or Balance Cylinder (347)

12345

2" 3" 4"B 1700 1700 1700C 1500 1500 1500F 273 286 330R 1200 1200 1200

TLA 337Right Hand

TLA 347 Right Hand

LEFT HAND RIGHT HAND

Folding Stairs

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Contents

1 Inlet flange2 Swivel joint3 A-pipe4 Counterweight (338) or

Balance Cylinder (348)5 B-pipe 6 C-pipe7 Pillar Bearing

Top Loading Arm(stored position)

LEFT HAND RIGHT HAND

Folding Stairs

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500E 850 850 850 850H 559 679 794 1235R 1200 1200 1200 1500

A

C

B

E

RH

Slope 2°

50

Slope 2°

1

3

74

2

5

6

4

Top inlet

Bulletin 338348

Top Loading Arms

TLA 348 Right Hand

TLA 338Right Hand

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Contents

Top Loading Arms

A

R

B

Slope 2°

1 32 5

6

4

C

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500H 559 679 794 1235R 1200 1200 1200 1500

1 Inletflange2 Swivel joint3 A-pipe4 Counterweight (231) or

Balance cylinder (241)5 B-pipe6 C-pipe

Slope 2°

H

4

Top inlet Flange supportedBulletin 231241

TLA 231Right Hand

TLA 241 Right Hand

Top Loading Arm(stored position)

LEFT HAND RIGHT HAND

Folding Stairs

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Contents

Top Loading Arms

Bottom inlet Flange supportedBulletin 232242

A

R

B

Slope 2°

1

3

2

5

6

4

C

TLA 232Right Hand

2" 3" 4" 6"A 1500 1500 1500 1700B 1700 1700 1700 2000C 1500 1500 1500 1500H 559 679 794 1235R 1200 1200 1200 1500

1 Inletflange2 Swivel joint3 A-pipe4 Counterweight (232) or

Balance cylinder (242)5 B-pipe6 C-pipe

TLA 242 Right Hand

Top Loading Arm(stored position)

LEFT HAND RIGHT HAND

Folding Stairs

Slope 2°

4

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Contents

Operating EnvelopeBulletin 350026

Top Loading Arms

4300

3200

3200

4050

C=1

500

A=1

500

B=17

00

3700

LP16

00

FS16

50

STO

RED

PO

SITIO

N

R=3000

CEN

TERL

INE

OF

TRUC

K

CEN

TERL

INE

OF

RAIL

CA

R

2700

2100

3400

B=1700A=1500

2200 2200800800

1 2

2 1

1 Height highest manhole2 Height lowest manhole

Operating envelope for TLA with standard dimensions 1500 x 1700 x 1500.Spring balance and counterweight possible for as well truck as railcar

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Contents

Pressure Drop for KANON Top Loading ArmsDimensions 1500x1700x1500 mm

Pressure drop for water at

20°C[bar]

Flow rate [m3 per hour]

Conversion factorsGazoline / Petrol 0.75Sulphur 2.0Sulphuric acid 2.3Vegetable oil 1.45

Figures are rough estimations !For precise calculations consult KANON

1.6

1.4

1.2

1

0.8

0.6

0.4

0.2

00 50 100 150 200 250 300 350 400 450 500

2" 3" 4"DN 50 DN 80 DN 100

6"DN 150

Pressure Drop Curves

For Top Loading armsBulletin 350014

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Quantity / Model : TLA Product/Medium:Lay-out : Left-Hand Right-hand

Top Inlet Bottom InletBalance : Spring Counterweight

Size : Product arm 2” / 3” / 4” / 6”Vapour return None Hose 2” / 3” / 4” / 6”

Support construction : Column Mounting plate Other:

Operating temperature : °C Design temperature : °COperating pressure : barg Design pressure : bargConnection tanker side : Free Outlet Deflector plate

Cone CouplingANSI Flange DIN Flange

Materials : Carbon steel Low temperature steelStainless steel Carbon steel PTFE linedOther:

Product seal : PTFE VITON Other:

Sensors, : Top level detectionControls & Stored position detectionAccessories Press-down cylinder B-pipe

Valve in product pipeHeating : None Electrical tracing Steam or oil tracing

JacketingPipes Elbows Swivels

HeatedInsulated

Material certificates : No Yes:Welding test : No Yes:Hydrostatic test : No Yes:Hazardous area : No Yes: ZoneArm length dimensionsA = Inner arm 1500 mm / mmB = outer arm 1700 mm / mmC = drop pipe 1500 mm / mmAdditional information and requirements:

DESIGN DATA FOR TOP LOADING ARMS

If some complementary access equipment is required, please refer to the specific sheet.

In case deviating dimensions are required, please specify with additional information.

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Contents

Size 2" 3" 4" 6" 8" 10" 12" 16" 20"m3/hr ltr/s Speed in m./sec. m3/hr

50 13,89 6,42 2,91 1,69 0,74 0,43 0,27 0,19 0,12 0,07 50100 27,78 12,83 5,83 3,38 1,49 0,86 0,55 0,38 0,24 0,15 100150 41,67 19,25 8,74 5,07 2,23 1,29 0,82 0,57 0,35 0,22 150200 55,56 25,66 11,66 6,76 2,98 1,72 1,09 0,76 0,47 0,30 200250 69,44 32,08 14,57 8,45 3,72 2,15 1,37 0,95 0,59 0,37 250300 83,33 38,50 17,48 10,14 4,47 2,58 1,64 1,14 0,71 0,44 300350 97,22 44,91 20,40 11,83 5,21 3,01 1,91 1,33 0,82 0,52 350400 111 51,33 23,31 13,52 5,96 3,44 2,19 1,52 0,94 0,59 400450 125 57,74 26,23 15,21 6,70 3,87 2,46 1,71 1,06 0,67 450500 139 64,16 29,14 16,90 7,45 4,30 2,73 1,90 1,18 0,74 500550 153 70,58 32,05 18,59 8,19 4,73 3,01 2,09 1,30 0,81 550600 167 76,99 34,97 20,28 8,94 5,16 3,28 2,28 1,41 0,89 600650 181 83,41 37,88 21,97 9,68 5,60 3,55 2,47 1,53 0,96 650700 194 89,82 40,80 23,66 10,43 6,03 3,83 2,66 1,65 1,04 700750 208 96,24 43,71 25,35 11,17 6,46 4,10 2,85 1,77 1,11 750800 222 103 46,63 27,04 11,91 6,89 4,37 3,04 1,88 1,18 800850 236 109 49,54 28,73 12,66 7,32 4,65 3,23 2,00 1,26 850900 250 115 52,45 30,42 13,40 7,75 4,92 3,42 2,12 1,33 900950 264 122 55,37 32,11 14,15 8,18 5,19 3,61 2,24 1,41 950

1000 278 128 58,28 33,80 14,89 8,61 5,46 3,80 2,36 1,48 10002000 556 257 117 67,59 29,79 17,22 10,93 7,61 4,71 2,96 20003000 833 385 175 101 44,68 25,82 16,39 11,41 7,07 4,44 30004000 1111 513 233 135 59,57 34,43 21,86 15,22 9,42 5,92 40005000 1389 642 291 169 74,47 43,04 27,32 19,02 11,78 7,40 50006000 1667 770 350 203 89,36 51,65 32,79 22,83 14,13 8,87 60007000 1944 898 408 237 104 60,26 38,25 26,63 16,49 10,35 70008000 2222 1027 466 270 119 68,86 43,72 30,44 18,84 11,83 80009000 2500 1155 525 304 134 77,47 49,18 34,24 21,20 13,31 9000

10000 2778 1283 583 338 149 86,08 54,65 38,04 23,55 14,79 10000

Size 2" 3" 4" 6" 8" 10" 12" 16" 20"m/s m3/hr

1 7,79 17,16 30 67 116 183 263 425 6762 15,59 34 59 134 232 366 526 849 13523 23 51 89 201 349 549 789 1274 20284 31 69 118 269 465 732 1051 1698 27045 39 86 148 336 581 915 1314 2123 33806 47 103 178 403 697 1098 1577 2547 40577 55 120 207 470 813 1281 1840 2972 47338 62 137 237 537 929 1464 2103 3396 54099 70 154 266 604 1046 1647 2366 3821 6085

10 78 172 296 671 1162 1830 2628 4246 6761

Gases (Vapour) Gases

Liquids Heavy oils , crude oils e tc

Liquids Sensitive to e lectric discharge

K1 Products Kerosene , Petrol, Methanol, LPG

Sulphuric Acid High concentra tion 98% (not lined)

<25 mete r per second>

<4 meter per second>

<1 meter per second>

<10 meter per second>

< 5 meter per second>

Speed vs. Diameter


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