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    Chapter 5

    STRESS AND STRAIN5.1 INTRODUCTION5.2 STRESS5.3 PLANE STRESS5.4

    MORHS CIRCLE FOR PLANESTRESS

    5.5 THIN-WALLED PRESSUREVESSELS

    5.6 STRAIN5.7 PLANE STRAIN5.8 MOHRS CIRCLE FOR PLANE

    STRAIN

    5.9 STRAIN ROSETTE

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    5.1 Introduction

    The notion of stress originates from ourdesire to quantify internal or external forces

    distributed, respectively, in a body or along its

    boundary. Stresses are those forces distributed

    over an infinitesimal unit area cut out of a body in

    certain directions or over an infinitesimal unit

    area on the bounding surface. The study of

    stress-related problems, in general, is referred to

    as kinetics.

    Stresses may be related to strains in solids or

    rates of deformation in fluids through constitutivehypotheses. These hypotheses relate the variation

    of stress with respect to the variation of strain,

    which we sometimes called stress-strain

    relationship. These relationships are important in

    the description of mechanical properties ofmaterial, such as hardening, hysteresis etc.

    Strain, on the other hand, is a geometrical

    concept and is associated with the geometrical

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    change of a point in the material. The mechanics

    of deformations and strains is referred to as

    kinematics.

    5.2 Stress

    Stress is defined mathematically as

    . (5.1)

    Thus, the concept of stress is related to the

    concept of point in the space. The most general

    state of stress at a point may be represented by six

    components,

    as shown in the figure below:

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    Fig. 5.1

    5.3 Plane stress

    Plane stress is a state of stress in which two faces

    of the cubic element are free of stress as shown inFig. 5.2.

    Fig. 5.2

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    Thus a structural member is defined as in the

    state of plane stress when

    (5.2)

    State of plane stress can occurs

    1.In thin plate subjected to forces acting in themidplane of the plate.

    2.On thefree-surface of a structural element ormachine component, i.e. at any point of the

    surface not subjected to an external force, as

    in the cantilever beam shown in Fig. 5.3

    Fig. 5.3

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    5.3.1 Transformation of plane stress

    Consider the conditions for equilibrium of aprismatic element with faces perpendicular to the

    x,y,x andy axes, as shown in Fig. 5.4

    Equilibrium of force in thex axis yields

    (5.3)

    Fig. 5.4

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    Equilibrium of force in they-axis yields

    (5.4)

    Solving (5.3) for and (5.4) for , we

    have

    (5.5)

    (5.6)

    Recalling now

    ,

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    and

    ,

    we can rewrite (5.5) as

    . (5.7)

    Similarly, we can rewrite (5.6) as

    2cos2sin2'' xy

    yx

    yx+

    =

    (5.8)

    To obtain , we replace in (5.7) with

    that the y-axis forms with the x-axis.

    Since and

    we have

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    (5.9)

    Adding (5.7), (5.8) and (5.9) together,

    (5.10)

    Since , Eq. (5.10) tells us that thesum of the normal stresses exerted on a cubic

    element of material is invariant with respect to

    the orientation of that material.

    5.3.2 Principal stresses

    Eqs. (5.7) and (5.8) are in fact parametric

    equations of a circle. By eliminating from Eq.

    (5.7) and (5.8), we arrive at

    .

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    Setting

    , (5.11)

    we now have

    (5.12)

    This is shown in Fig. 5.5.

    Fig. 5.5

    This shows us that the Principal stresses occur

    on the principal planes of stress with zero

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    shearing stresses. The min. and max. stresses are

    given respectively as

    (5.13)

    and the principal plane inclined at an angle

    (5.14)

    Notice that defines two angles separated by

    90o

    .

    This is shown in Fig. 5.6.

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    Fig. 5.6

    From (5.12), if , shearing stress is

    maximum, i.e.

    (5.15)

    and this occurs at

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    (5.16)

    Note that defines two angles separated by 90o

    and offset from by 45o

    . This is shown in Fig.

    5.7.

    Fig. 5.7

    The corresponding normal stress is given by

    (5.17)

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    Example: For the state of plane stress shown,

    determine (a) the principal planes, (b) the

    principal stresses and (c) the maximum shearingstress and the corresponding normal stress.

    Soln:

    (a)Using Eq. (5.14), .(b)Using Eq. (5.13),

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    (c)Using Eq. (5.15), .(d) Using (5.16), .

    The corresponding normal stress is

    computed using (5.17), which is

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    Example: A single horizontal force P of 150lb

    is applied to D of lever ABD. Determine (a) the

    normal and shearing stresses on an element atpoint H having sides parallel to the x and y axes,

    (b) the principal planes and principal stresses at

    H.

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    Solution

    Evaluate the normal and shearing stresses at H.

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    5.4 Mohrs circle for plane stress

    With the physical significance of Mohrs circlefor plane stress established, it may be applied

    with simple geometric considerations. Critical

    values can be estimated graphically.

    For a known state of plane stress ,

    plot the points Xand Yand construct the circlecentered at C, as shown in Fig. 5.8

    Fig. 5.8

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    The principal stresses are obtained atA andB.

    The direction of rotation ofOx to Oa is the same

    as CXto CA.

    Fig. 5.9

    With Mohrs circle uniquely defined, the state of

    stress at other orientations may be depicted. For

    the state of stress at an angle w.r.t thexy axes,

    construct a new diameterXY and an angle

    w.r.t.XY.

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    Fig. 5.10

    Fig. 5.11

    Normal and shear stresses are obtained from the

    coordinatesXY.

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    For centric axial loading on thin plate:

    Fig. 5.12

    For torsional loading:

    Fig. 5.13

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    Example: For the state of stress shown, (a)

    construct Mohrs circle and determine (b) the

    principal planes, (c) the principal stresses and (d)the maximum shearing stress and the

    corresponding normal stress.

    Soln:

    (a)

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    The Mohrs circle is thus plotted as shown:

    (b) The principal planes are

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    (C) The principal stresses are, from Mohrs circle

    (d) The maximum shearing stress, from Mohrs

    cicle, is . This occurs at

    The corresponding normal stress, from Mohrs

    circle, is .

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    Example: For the state of stress shown,

    determine (a) the principal planes and the

    principal stresses, (b) the stress componentsexerted on the element obtained by rotating the

    given element counterclockwise through 30o

    .

    Soln:

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    (On x-axis, the normal stress is +ve and shear

    clockwise. On y-axis, the normal stress is +ve

    and shear anticlockwise. Thus XY).

    (a)Principal planes and stresses

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    (b) Stress components at 30o

    counterclockwise

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    From Mohrs circle

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    5.5 Thin-walled pressure vessels

    5.5.1 Cylindrical vessels

    The plane stress analysis we studied previously

    can be applied to the stress analysis of

    thin-walled pressure vessels problems. Why?

    Consider a cylindrical vessel of inner radius rand

    wall thickness t, containing a fluid under pressure,

    Fig. 5.14.

    Fig. 5.14

    Because the vessel is symmetry, no shearing

    stress is exerted on element. The stresses on the

    surface of the cylinder are therefore the principal

    stresses. The principal stresses on the surface of

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    the cylinder is termed

    .

    We want to determine the stresses exerted on a

    small element of wall sides respectively parallel

    and perpendicular to the axis of the cylinder, Fig.

    5.15.

    Fig. 5.15

    5.5.1.1 Hoop stress

    To obtain the magnitude of hoop stress, taking

    force equilibrium in the z-axis, Fig. 5.15, yields

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    Solving for gives

    (5.18)

    5.5.1.2 Longitudinal stress

    To obtain the longitudinal stress, we cut a section

    perpendicular to the axis of the cylinder.

    Fig. 5.16

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    Equilibrium of force in x-axis gives

    Solving for yields

    (5.19)

    Remarks:

    1.Notice that

    2.The limit of validity of Eq. (5.18) and (5.19)must be such that

    (5.20)

    Notice that the rterm in (5.19) is in fact a meanvalue

    (5.21)

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    Using (5.21), we see that

    .

    We can expand the RHS using Binomial theorem

    and get

    Our argument runs like this:

    (a)If , , which cannot be true.(b)If , if we take the first-order

    approximation and this cannot be true also.

    (c)The only possibility is that . Notethat the argument is insufficient

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    since this can also means that .

    This is the fundamental idea behind

    approximation and analysis.

    5.5.1.3 Mohrs circle

    Returning now to our problem at hand, the hoop

    and longitudinal stresses we found can be plotted

    on a Mohrs circle as follows:

    Point A corresponds to hoop stress and point B

    corresponds to longitudinal stress.

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    Fig. 5.17

    The maximum in-plane shear stress can be

    computed as

    (5.22)

    The maximum out-of-plane shear stress

    corresponds to a 45o

    rotation of the plane stress

    element around a longitudinal axis, giving

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    (5.23)

    5.5.2 Spherical vessels

    We now consider a spherical vessel of inner

    radius rand thickness t, containing a fluid under

    gage pressurep, Fig. 5.18.

    Fig. 5.18

    Because of symmetry, there is no shear stress on

    the surface of the sphere. Therefore the stresses

    exerted on the sphere must be the principal

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    stresses and are of equal magnitude, i.e.

    (5.24)

    Consider a half-section of the sphere as shown in

    Fig. 5.19. We want to find out the stress acting on

    the thin wall.

    Fig. 5.19

    Equilibrium of force in the x-axis

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    Therefore,

    (5.25)Maximum out-of-plane shearing stress

    (5.26)

    and this can be shown on a Mohrs circle as

    follows:

    Fig. 5.20

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    With this, we conclude our study on stresses,

    plane stress. Next, we look at strain the concepts

    associated with it.

    5.6 Strain

    Strain is a geometrical or kinematical concept

    that describes the deformation of a body. Theterm deformation signifies the entire geometric

    change by which the points in a body in the initial

    state with all loads absent go to another

    configuration as a result of the action of loads.

    The aforementioned initial state we shall call theundeformed state, and the subsequent state

    occurring in the presence of loads we call the

    deformedstate. The deformation, so defined, will

    be seen to include the following contributions for

    each element of a body:

    1.Rigid-body translation and rotation2. A dilatation contribution from changes in

    geometry associated with the volume change

    of the element

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    3.A distortion contribution from the remainingchanges in geometry of the element, which

    includes e.g. change in angularity betweenline segments. This contribution is

    sometimes call deviatoric changes.

    Before we define strain, it is important to define

    displacement field vector, u. Let us consider the

    position vector of a point P in the undeformed

    state, . After deformation, point P moves to a

    new point P with position vector . The

    displacement field is thus defined as

    (5.27)

    The displacement field is obviously a function of

    both and time, t.

    Following this, strain is thus defined as

    (5.28)

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    The concept of strain is seen to be associated with

    the concept of point. The most general state of

    strain at a point can be represented by sixcomponents,

    5.7 Plane strain

    Under special conditions, three-dimensional

    strain analysis can be analyzed as a

    two-dimensional one. This is called plane strain

    analysis.

    A structural member is in a state of plane strain

    when one normal strain and two shear strain

    components are zeros, i.e.

    (5.29)

    In fact, to be strictly plane strain, we also require

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    that .

    Thus, in laymans term, we say plane strainoccurs when deformations of the material take

    place in parallel planes and are the same in each

    of those planes.

    For example, a plate subjected along its edges to

    a uniformly distributed load and restrained fromexpanding or contracting laterally by smooth,

    rigid and fixed supports, Fig. 5.21.

    Fig. 5.21

    Another example is a long bar subjected to

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    uniformly distributed transverse loads. State of

    plane strain exists in any transverse section not

    located too close to the ends of the bar.

    Fig. 5.22

    A thick-walled circular cylinder constrained at

    both ends is also another example of plane strain.

    5.7.1 Transformation of plane strain

    Similar to the plane stress, it can be demonstrated

    that plane strain is invariant under transformation

    of coordinate system, i.e.

    .

    This shows that strain, like stress, is a tensor

    quantity that obeys the tensors transformation

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    law.

    Performing the similar analysis on strain

    (Cauchys Tetrahedron Lemma), we can obtain

    (5.30)

    (5.31)

    (5.32)

    5.8 Mohrs circle for plane strain

    Equations (5.30), (5.31) and (5.32) are

    parametric equations of a circle and thus can be

    represented by Mohrs method.

    Defining now

    , (5.33)

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    and

    , (5.34)

    we can plot the strain circle as shown in Fig. 5.23.

    Fig. 5.23

    The principal axes can be computed as

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    , (5.35)

    and the maximum and minimum strains can be

    evaluated using the formula

    (5.36)

    The maximum in-plane shearing strain is given

    by

    (5.37)

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    5.9 Strain rosetteThe strain gauge is the most common device for

    measuring strain, Fig. 5.24

    Fig. 5.24

    A single gauge will yield only a normal strain inthe direction of the gauge. Thus in application,

    we must use a cluster of gauges or strain rosette

    to give pertinent information about the state of

    strain at a point, Fig. 5.25.

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    Fig. 2.25

    If the rosette is aligned at 45o

    with respect to each

    other, and are obtained directly and is

    obtained indirectly as

    (5.38)

    If the rosette is aligned at some angles

    with respect to each other, normal and shearing

    strains may be obtained from normal strains in

    any three directions via the formula

    (5.39)

    (5.40)

    (5.41)

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    Example: A strain rosette aligned 45o

    with

    respect to each other recorded the following

    readings, G1=0.002, G2=0.001 and G3=-0.004.What are the principal strains?

    Solution:

    We let G1 corresponds tox-axis, G2 to OB, G3 toy-axis

    From formula

    Notice that (dont get confused!)

    To obtain the principal planes, we have

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    To obtain the principal strains, we have

    Thus .


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