Australian Institute of Energy, Perth, 29.10.2015 | Page 1© MARTIN GmbH für Umwelt- und Energietechnik 2015
WASTE FIRE
ENERGY ENVIRONMENT
Waste-to-Energy: proven technology
Topics driving us and our systems
Australian Institute of Energy, Perth, 29.10.2015 | Page 2© MARTIN GmbH für Umwelt- und Energietechnik 2015
Introduction
• Thermal treatment of waste is not a new invention• First waste incineration plants in Europe were built in the middle
of the 19th century• Simple, batch type technology - no heat recovery, no flue gas
treatment• Main reason was hygiene, plagues had often claimed many lives
Australian Institute of Energy, Perth, 29.10.2015 | Page 3© MARTIN GmbH für Umwelt- und Energietechnik 2015
Introduction
Hamburg 1896Source: A. Nabasik and A. Nottrodt
Australian Institute of Energy, Perth, 29.10.2015 | Page 4© MARTIN GmbH für Umwelt- und Energietechnik 2015
Introduction
Australian Institute of Energy, Perth, 29.10.2015 | Page 5© MARTIN GmbH für Umwelt- und Energietechnik 2015
Modern Waste-to-Energy technology
• Large-scale application of thermal waste treatment (waste-to-energy, energy from waste) only in the beginning of the 1950s
Landfill space became more scarce Environmental consciousness increased Financial resources available• Technology substantially improved, by vast majority grate-based• Continuous waste feeding and residue removal• Heat recovery mandatory• Flue gas treatment introduced in several steps
Australian Institute of Energy, Perth, 29.10.2015 | Page 6© MARTIN GmbH für Umwelt- und Energietechnik 2015
Cross-section of WtE plant
Electrical / control
Civil Grate / boilerFlue gas treatment
Energy usageBalance of plant
Flue gas treatment
Australian Institute of Energy, Perth, 29.10.2015 | Page 7© MARTIN GmbH für Umwelt- und Energietechnik 2015
Furnace with 5 grate runs
Australian Institute of Energy, Perth, 29.10.2015 | Page 8© MARTIN GmbH für Umwelt- und Energietechnik 2015
Reverse-acting grate Vario: heart of our plants
Australian Institute of Energy, Perth, 29.10.2015 | Page 9© MARTIN GmbH für Umwelt- und Energietechnik 2015
Reverse-acting grate Vario: grate movement
Australian Institute of Energy, Perth, 29.10.2015 | Page 10© MARTIN GmbH für Umwelt- und Energietechnik 2015
Reverse-acting grate Vario
grate driving cylinder for moving steps 1 & 3
grate driving cylinder for moving steps 5 & 7
grate drive cylinder for moving steps 9, 11 & 13
Australian Institute of Energy, Perth, 29.10.2015 | Page 11© MARTIN GmbH für Umwelt- und Energietechnik 2015
Boiler design
Extensive experience in the design of WtE boilers
Australian Institute of Energy, Perth, 29.10.2015 | Page 12© MARTIN GmbH für Umwelt- und Energietechnik 2015
Energy recovery
Boiler
Superheated steam 40 bar /400°C
Feedwaterpumps
District heating/cooling system
Air/water cooled condenser
Generator
Extraction condensingturbine
Low pressure steam
Condensate system
Feedwater system
Primary air preheater
Feedwater tank
Australian Institute of Energy, Perth, 29.10.2015 | Page 13© MARTIN GmbH für Umwelt- und Energietechnik 2015
Flue Gas Treatment - Elements in waste / Flue gas after combustion
Acid gas• SOx (SO3, SO2)• HCl• HF
Heavy metals• gas (Hg, Cd)• particulate (Pb, Cu, Cr, Co, etc…)
Particles Bottom ash
Organic compounds• dioxins (PCDD)• furans (PCDF)
Elements contained in the waste
Combustion products• NOx (NO, NO2)• N2O• CO2• H2O• N2• CO• CxHy
Australian Institute of Energy, Perth, 29.10.2015 | Page 14© MARTIN GmbH für Umwelt- und Energietechnik 2015
Flue gas treatment - Components for removal of different pollutants
SeparationRemoval of particles
AbsorptionRemoval of HCl, HF, SO2
FilsorptionRemoval of HCl, HF, SO2, heavy metals, particles, PCDD/F
ReductionSCR-deNOx
Australian Institute of Energy, Perth, 29.10.2015 | Page 15© MARTIN GmbH für Umwelt- und Energietechnik 2015
Particles CO
HFHCl
TOC
Heavy Metals
SOx
NOx
Hg
PCDD/F
mg/m3
μg/m3
mg/m3 mg/m3 mg/m3
mg/m3mg/m3mg/m3 ng/m3
μg/m3Cd/Tlmg/m3
0123456789
10
05
101520253035404550
0123456789
10
0123456789
10
00.10.20.30.40.50.60.70.80.9
1
05
101520253035404550
00.010.020.030.040.050.060.070.080.09
0.1
05
101520253035404550
05
101520253035404550
050
100150200250300350400450500
020406080
100120140160180200
Regulations
Guaranteed Values
Daily average values
Waste-to-Energy is the cleanest combustion industry (German example)
Australian Institute of Energy, Perth, 29.10.2015 | Page 16© MARTIN GmbH für Umwelt- und Energietechnik 2015
Waste types
Commercial & industrial waste
Household waste(after recycling) Bulky waste
Construction & demolition waste(residues after sorting)
Hospital waste(non-pathogenic)
MSW
Sewage sludge
Australian Institute of Energy, Perth, 29.10.2015 | Page 17© MARTIN GmbH für Umwelt- und Energietechnik 2015
Reverse-acting grate Vario -flexible to treat Waste all over the World
1,0002,000
3,0004,000
5,0006,000
7,0008,000
9,00010,000
11,00012,000
13,00014,000
15,00016,000
17,00018,000
19,00020,000 kJ/kg
P. REP. OF CHINA
REP. OF KOREA
BRAZIL
TAIWAN
REP. OF SINGAPORE
JAPAN
EUROPE
U.S.A.
SWITZERLAND
GERMANY
FRANCE
SCANDINAVIA
POSSIBLE RANGE
Australian Institute of Energy, Perth, 29.10.2015 | Page 18© MARTIN GmbH für Umwelt- und Energietechnik 2015
EU waste hierarchy
Prevention
Reuse
Recycle
Recovery
Disposal
Waste combustion = Recovery, when R1 > 0.65
Waste combustion = Disposal, when R1 < 0.65
Waste Framework Directive 2008/98/EC
Australian Institute of Energy, Perth, 29.10.2015 | Page 19© MARTIN GmbH für Umwelt- und Energietechnik 2015
EU waste treatment
Australian Institute of Energy, Perth, 29.10.2015 | Page 20© MARTIN GmbH für Umwelt- und Energietechnik 2015
Market shares of technologies in Europe
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Fluidized BedGasification/PyrolysisStoker Combustion
Australian Institute of Energy, Perth, 29.10.2015 | Page 21© MARTIN GmbH für Umwelt- und Energietechnik 2015
Amsterdam / NL
4 x 30 t/h / 73 MW, th43 bar / 415 °C
2 x 33.6 t/h / 93.3 MW, th130 bar / 420 °C
Australian Institute of Energy, Perth, 29.10.2015 | Page 22© MARTIN GmbH für Umwelt- und Energietechnik 2015
Roskilde / DK
1 x 30 t/h / 81.3 MW, th50 bar / 425 °C
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Roskilde / DK
Australian Institute of Energy, Perth, 29.10.2015 | Page 24© MARTIN GmbH für Umwelt- und Energietechnik 2015
Roskilde / DK
Australian Institute of Energy, Perth, 29.10.2015 | Page 25© MARTIN GmbH für Umwelt- und Energietechnik 2015
Torino / IT
3 x 22.5 t/h / 68.7 MW, th60 bar / 420 °C
Australian Institute of Energy, Perth, 29.10.2015 | Page 26© MARTIN GmbH für Umwelt- und Energietechnik 2015
Founded: 1925 (as Josef Martin Feuerungsbau) in MunichLegal entity: GmbHOwner: Martin family (100 %)Share capital: 10 million eurosEmployees: 220 (approx. 150 engineers)Turnover: approx. 100 million eurosRating (e.g. Deutsche Bank): iAA-Companies: MARTIN GmbH in Munich, DE
MARTIN AG (100%) in Wettingen und Matzingen, CHMARTIN Services SAS (100%) in Lyon, FRMARTIN biopower Pty Ltd. (50%), West Perth, AU
MARTIN - Company profile
HQ in Munich
Australian Institute of Energy, Perth, 29.10.2015 | Page 27© MARTIN GmbH für Umwelt- und Energietechnik 2015
MARTIN - a global playerLong-term worldwide partnerships
Cooperation partners
Constructions Industrielles de la Méditerranée, Paris, FR
COVANTA Energy Corporation, Morristown, NJ, US
Mitsubishi Heavy Industries Environmental & Chemical
Engineering Co., Ltd., Tokyo and Yokohama, JP
Joint venture (50%)
MARTIN biopower Pty Ltd.,West Perth, AU
Licence partners
Everbright Environmental Protection Technological Development
(Beijing) Ltd., Beijing, CN
Chongqing Sanfeng Covanta Environmental Industry Co., Ltd.,
Chongqing, CN
Sumitomo Heavy Industries, Ltd., Tokyo, JP
Australian Institute of Energy, Perth, 29.10.2015 | Page 28© MARTIN GmbH für Umwelt- und Energietechnik 2015
Benefit from our experience
Plants in 34 countries worldwide
Asiain 9 countries
165 plants366 lines
113,308 tpd
North Americain 2 countries
35 plants77 lines
32,748 tpd
South Americain 1 country
2 plants4 lines600 tpd
Total: 430 plants 820 lines 269,100 tpd throughput16 Oct. 2015
Africain 1 country
1 plant2 lines
1,234 tpd
Europein 21 countries
227 plants371 lines
121,210 tpd
Australian Institute of Energy, Perth, 29.10.2015 | Page 29© MARTIN GmbH für Umwelt- und Energietechnik 2015
A Perth-located Joint Venture of MARTIN GmbH with WA professionals offering the
latest Martin Technology (MARTIN reverse-acting grate Vario)
We offer WtE plants turnkey or key equipment according to client’s demands
We respect local manufacturing / sourcing wherever possible
We have the largest reference base worldwide and invite you to visit any plant at
your own choice (see our Reference List www.martingmbh.de → we arrange your
visit - if you like)
Australian Institute of Energy, Perth, 29.10.2015 | Page 30© MARTIN GmbH für Umwelt- und Energietechnik 2015
Net electrical output of 550 - 900 kWh/ton of waste
Net electrical efficiency in the range of 18 - 32 %
Combined heat and power with even higher overall efficiencies (> 90 %)
Locate WtE plant where industry needs heat/cooling or process steam
Energy from WtE Plants is to a large extent CO2-neutral
Bottom ash is about 25 % by weight
Minerals that can be used for construction
Metals that can be recovered
Fly ash / flue gas cleaning residues for disposal, about 3-4 % by weight
Conclusion
Australian Institute of Energy, Perth, 29.10.2015 | Page 31© MARTIN GmbH für Umwelt- und Energietechnik 2015
Waste-to-Energy technology, grate-based, is well proven, reliable, with high
availability (> 90%)
Lifetime of plants is > 25-30 years
Emission regulations are the most stringent of every industry
Actual emissions are only a small contribution
Waste-to-Energy doesn’t compete with material recycling (circular economy)
But materials will eventually reach their ‘end of life’
Then Waste-to-Energy is the better alternative to landfilling
Conclusion
Australian Institute of Energy, Perth, 29.10.2015 | Page 32© MARTIN GmbH für Umwelt- und Energietechnik 2015
Many thanks for your kind attention
MARTIN®, SYNCOM®, MICC® and MARTIN Rückschub® are registered trademarks in selected countries.The MARTIN technologies described in this presentation are protected by numerous patents in many countries.