TOS MILL – VERTICALFRP

Rampage 9

Automatic tool exchangepage 12

Automatic exchangeable headspages 10, 11

Tablepages 7, 8

Basic machine features pages 6 - 8

Exchange of heads page 11

Control system page 13

32

BRIDGE TYPE MACHINING CENTRE WITH MOVABLE TABLE

• Movable table (option - two tables execution)• Movable or fixed cross rail• Column to column distance from 2 500 to 5 500 mm• Clearance between table and cross rail from 1 800 to 2 770 mm• Ram working travel from 1 250 to 4 000 mm• Motor output from 30 to 113 kW• Heavy-duty cast iron construction• Linear or hydrostatic guideways• Wide variety of milling heads• Customized solution on request

54

BRIDGE TYPE MACHINING CENTRE WITH MOVABLE ROTARY TABLE WITH TURNING ABILITY

• Movable rotary table with turning ability• Combination of all advantages and capabilities of a bridge type machining centre and a vertical lathe• Enable machining of large work pieces of complex shapes with minimum clamping• Wide range of milling and turning operations• Column to column distance up to 8 500 mm • Rotary table size 6 000 mm

Movable rotary table with turning ability

Additional circular clamping plate with extending arms

Turning head IZN1

76

BASIC MACHINE FEATURES

• Basic machine parts are made of rigid ribbed castings

Portal, cross rail, ram

Basic parametersTOS SMART FRP TOS VALUE FRP TOS MASTER FRP TOS POWER FRP

Working travel

X (longitudinal)

[mm]

4 000 - 9 000 5 500 - 13 500 5 500 - 13 500 5 500 - 13 500

Y (cross) 3 300 / 3 800 3 300 - 5 800 3 800 - 6 800 3 800 - 6 800

Z (vertical) 1 250* / 1 500** 1 500 1 500 / 2 000 1 500 / 2 000 / 3 000 / 4 000

W (cross rail, optional) - 1 000 - 2 000 1 250 - 2 250 1 250 - 2 250

Table width

Table width 2 500 / 3 000 2 000 - 3 500 per 500 2 000 - 4 500 per 500 2 000 - 4 500 per 500

Feed range

X

[mm/min]

1 - 30 000 1 - 15 000 1 - 15 000 1 - 15 000

Y 1 - 30 000 1 - 20 000 1 - 20 000 1 - 20 000

Z 1 - 30 000 1 - 20 000 1 - 20 000 1 - 15 000

W (optional) - 1 - 4 000 1 - 4 000 1 - 4 000

Column to column distance [mm] 3 100 / 3 600 3 050 - 4 550 2 500 - 5 500 2 500 - 5 500

Clearance between table and cross rail [mm] 1 900* / 2 150** 1 800 - 2 500 2 770 2 770

Motor output [kW] 37 30 / 37 / 45 60 71 /100 / 113

TOS SMART FRP

Table size

Width x length [mm] 2 500 x 4 000 3 000 x 6 000 3 000 x 8 000

Working travel

X

[mm]

4 000 5 000 6 000 7 000 8 000 9 000

Y 3 300 3 800

Z 1 250*/ 1 500**

Clamping T-slots

Number x pitch

[mm]

12 x 200 15 x 200

Width of middle T-slots 22 H7

Width of other T-slots 22 H11

Maximum table load

Max. table load on 1 m2 table surface [kg] 1 000

Max. table load [kg] 10 000 15 000 20 000

Movable tables

*Machine built on the floor level **Machine with table under floor level

*Machine built on the floor level **Machine with table under floor level

TOS VALUE FRP / TOS MASTER FRP / TOS POWER FRP

Table size

Table width[mm]

2 000 2 500 3 000 3 500 4 000 4 500

Table lenght 4 000 / 6 000 / 8 000 / 10 000 / 12 000

Clamping T-slots

Number x pitch

[mm]

10 x 200 12 x 200 15 x 200 17 x 200 20 x 200 22 x 200

Width of middle T-slots 28 H7

Width of other T-slots 28 H11

Maximum table load

Max. table load on 1 m2 table surface [kg] 6 000

Max. table load [kg] 60 000

NEW

98

Movable rotary table with circular clamping plateKES20H KES40H KES70H

Circular clamping plate diameter [mm] 2 000 / 2 500 / 3 000 3 000 / 4 000

Linear axis [mm]

1 500 - 4 000 per 500 (linear or hydrostatic guideway)

Rotating axis hydrostatic guideway

Max. workpiece diameter [mm] 3 000 4 500

Max. speed [rpm] 100 80

Max. table load [kg] 20 000 40 000 70 000

Movable rotary table with additional circular clamping plateKES20H KES40H KES70H

Clamping plate dimensions[mm]

2 000 x 2 000 / 2 000 x 2 500 / 2 000 x 3 000 / 2 500 x 2 500 / 2 500 x 3 000 3 000 x 3 000

Additional circular clamping plate diameter 2 500 3 250 3 000 / 3 700

Linear axis[mm]

1 500 - 4 000 per 500 (linear or hydrostatic guideway)

Rotating axis hydrostatic guideway

Max. workpiece diameter [mm] 3 000 4 500

Max. speed [rpm] 100 80

Max. table load [kg] 20 000 40 000 70 000

Movable rotary tables with turning ability

Movable rotary table with circular clamping plate

Movable rotary table with additional circular clamping plate

RAM

THERMAL STABILIZATION & ELECTRONIC COMPENSATION

Ram

Machine thermal stabilization• Thermal stabilization for gearbox, drive shaft mounting in the ram,

spindle drive and spindle heads cooling

Electronic compensation• A sophysticated system of tuning and machine parameters setup

for increasing of machine mechanical accuracy

• The built-in spindle in TOS MASTER FRP and TOS POWER FRP version

Assembly unit - cross rail, slide, ram with spindle

TOS SMART FRP TOS VALUE FRP TOS MASTER FRP TOS POWER FRP

Motor output (S1) [kW] 37 30 / 37 / 45 60 71 / 100 / 113

Ram cross section [mm] 500 x 500 500 x 500 560 x 560 630 x 645

Hirth tooth system

Electricity input

Hydromechanical clamping unit

Built-in spindle

Data flow input

Ram face Ram face with built-in spindle; ISO 50 or ISO 60

1110

AUTOMATIC EXCHANGEABLE HEADS

Straight head Angular head

VA1 VA2 VP1 VP2

30 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000

Spindle speed range [rpm] 20 – 4 000 / 6 000 20 – 4 000 / 6 000 20 – 4 000 / 6 000 20 – 4 000 / 6 000

37 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000

Spindle speed range [rpm] 20 – 4 000 / 6 000 20 – 4 000 / 6 000 20 – 4 000 / 6 000 20 – 4 000 / 6 000

45 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000

Spindle speed range [rpm] 20 – 4 000 / 6 000 20 – 4 000 / 6 000 20 – 4 000 / 6 000 20 – 4 000 / 6 000

60 kWMax. torque [Nm] 3 300 1 600 3 300 1 600

Spindle speed range [rpm] 20 – 4 000 20 – 4 000 20 – 4 000 20 – 4 000

71 kWMax. torque [Nm] 7 000 3 300 7 000 3 300

Spindle speed range [rpm] 20 – 2 500 20 – 2 500 20 – 2 500 20 – 2 500

100 kWMax. torque [Nm] 7 000 3 300 7 000 3 300

Spindle speed range [rpm] 20 – 2 500 20 – 2 500 20 – 2 500 20 – 2 500

113 kWMax. torque [Nm] 7 000 3 300 7 000 3 300

Spindle speed range [rpm] 20 – 2 500 20 – 2 500 20 – 2 500 20 – 2 500

Universal indexing head Two axis continuous head Two axis head with electro spindle

VO VK VKE

30 kWMax. torque [Nm] 1 250 1 000 87

Spindle speed range [rpm] 20 – 4 000 / 6 000 20 – 4 000 / 6 000 110 – 18 000

37 kWMax. torque [Nm] 1 250 1 000 87

Spindle speed range [rpm] 20 – 4 000 / 6 000 20 – 4 000 / 6 000 110 – 18 000

45 kWMax. torque [Nm] 1 250 1 000 87

Spindle speed range [rpm] 20 – 4 000 / 6 000 20 – 4 000 / 6 000 110 – 18 000

60 kWMax. torque [Nm] 2 000 1 600 87

Spindle speed range [rpm] 20 – 4 000 20 – 4 000 110 – 18 000

71 kWMax. torque [Nm] 2 000 3 200 87

Spindle speed range [rpm] 20 – 2 500 20 – 2 500 110 – 18 000

100 kWMax. torque [Nm] 2 000 3 200 87

Spindle speed range [rpm] 20 – 2 500 20 – 2 500 110 – 18 000

113 kWMax. torque [Nm] 2 000 3 200 87

Spindle speed range [rpm] 20 – 2 500 20 – 2 500 110 – 18 000

Milling heads of own development and production• Different types of head according to machining technology

Head exchange carriages

(manual transport on rails)

D’Andrea boring and facing head Special head VA9

Special head VK force (increased torque

around “C” and “B

” axis)

Special angular head VP5 Special head VA3 with spindle speeder

Special serration head VD-B

Train for head exchange (automatic

transport controled by CNC)

Exchange of heads

Special heads• Customized design of automatic exchangeable heads - examples

1312

AUTOMATIC TOOL EXCHANGE

Chain type tool magazine - vertical

   

Tool shank

ISO 50

HSK 100 / 125

BT 50

CAT 50

Storage capacity [pcs] 100

Tool maximum diameter – fully occupied magazine [mm] 135

Tool maximum diameter – withoutadjacent tool [mm] 360

Maximal tool weight (standard) [kg] 30

Maximal tool weight (boosted) [kg] 45

Maximal tool length [mm] 500

    R 40 R 60 R 120

Tool shank 

ISO 50 ISO 50 ISO 50

HSK 100 HSK 100 HSK 100

BT 50 BT 50 BT 50

CAT 50 CAT 50 CAT 50

Storage capacity [pcs] 40 60 120

Tool maximum diameter – fully occupied magazine [mm] 125 125 125

Tool maximum diameter – without adjacent tool [mm] 245 245 245

Maximal tool weight (standard) [kg] 25 25 25

Maximal tool weight (boosted) [kg] 40 40 40

Maximal tool length [mm] 400 400 400

Chain type tool magazine - horizontal

PICK UP tool magazine – optional

CONTROL SYSTEMS

• Sinumerik 840 D solution line control system• Heidenhain iTNC 530• Manual control of the machine easily performed from portable panel

GUIDEWAYS

Linear guideway Hydrostatic guideway

X Y Z W X Y Z W

TOS SMART FRP TOS VALUE FRP TOS MASTER FRP TOS POWER FRP

• Possible choice of guideway type for each axis

Hydrostatic guidewayLinear guideway

• Suitable for heavy and large size tools• Customized solution on request

1514

ACCESSORIES

Tool cooling• Low-pressure circuit for external coolant supply to the tool• High-pressure circuit for internal coolant supply into the tool

The laser tool measuring probe• For non-contact tool setting and tool breakage detection

„TURN KEY SOLUTIONS”

3D touch probe • Designated for workpiece setting on the table and for its measuring • Measuring cycles automatically compensate for the length and diameter

of the tool, workpiece and dimensional errors

Delivery of customized technological workplaces

• Milling machine• Clamping fixtures• Tools• Guarantee of cycle times• CNC programmes• Warranty and post• warranty service

High-pressure tool cooling: 20–80 bar, 35 l/min

Low-pressure tool cooling: 5 bar, 60 l/min

REFERENCES & APPLICATIONS

TOS MASTER FRP (FRPFZQ 300B-LR/A8), Tianjin High Power Electric,

China

Machining of bogie frameMachining of turbine casing

TOS POWER FRP (FRP 300-FSV/10), Vítkovice Heavy Machinery,

Czech Republic

TOS POWER FRP (FRP 250-FSE/A2), Vítkovice Milmet , Poland TOS MASTER FRP (FRPFQ 200B-LR/2A), Cofmow, India

KUŘIM

Štefánikova 41/110, 602 00 Brno, Czech RepublicProduction plant:Blanenská 257, 664 34 Kuřim, Czech RepublicPhone: (+420) 541 101 111Fax: (+420) 541 102 355e-mail: sales@tos-kurim.cz, machinetools@ckd-blansko.czwww.tos-kurim.cz, www.ckd-blansko.cz