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www.ciels.co.kr TOTAL ENGINEERING CONSULTING SERVICE Introduction
www.ciels.co.kr
TOTAL ENGINEERING CONSULTING SERVICEIntroduction
TOTAL ENGINEERINGCONSULTING SERVICE
MAINBUSINESS
www.ciels.co.kr
NVH and Durability test and CAE consulting
Powertrain NVH Durability and CAE consulting
Part sensorization and load/displacement measurement, RLDA test consulting
Material properties and vibration durability test consulting
Vibration-proof mount & bush design, test, analysis and prototype development
Sound package development, test, analysis and prototype development
Motor electro-magnetic design, test, analysis and prototype development
In-wheel motor, chassis platform, and green car development
SOLIDWORKS software sales and technical consulting
3DEXPERIENCE software sales and technical consulting
Early failure detection equipment for engine, transmission, motor sales
IoT based vision inspection system development and sales
Test Consulting Service01
Vibration, Noise and Durability Test
Material properties and life Test
Parts sensorization and load & Displacement Measurement
Parts and Sound package development Test
ㆍ Vibration, noise and durability test
ㆍBenchmarking NVH test
ㆍModal test & ODS test
ㆍ Ride comfort,handling performance and on-center steering feel test
ㆍTPA Test & sound quality test
ㆍ S-N curve measurement and life test
ㆍSound package properties test
ㆍParts sensorization
ㆍ Load & displacement measurement
ㆍParts NVH test
ㆍ Parts durability and environmental test
ㆍBSR test
ㆍ Bolt sensorization and release measurement
ㆍRLDA measurement
ㆍ Sound package development test
ㆍSeat NVH test
ㆍMaterial properties test
ㆍ Vibration proof rubber properties test
ㆍPlastic properties test
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02 CAE Analysis Consulting Service
Vibration, Noise and Durability CAE Analysis
Rubber mount & Bush and Plastic Analysis
Engine NVH and Durability CAE Analysis
Parts and Modules Analysis & Bolt release Analysis
ㆍ Parts and modules NVH and durability analysis
ㆍ Seat eigen-frequency and BSR forced vibration analysis
ㆍ Parts and modules vibration durability analysis
ㆍBolt release analysis
ㆍ Test and CAE analysis Correlation
ㆍOptimization analysis
ㆍNVH and durability FE modeling
ㆍ Cars, aircraft, ships and industry machinery NVH and durability analysis
ㆍ Engine block, oil pan, head cover, chain cover, cam shaft NVH and durability analysis
ㆍPowertrain FE modeling
ㆍ Engine NVH and durability analysis
ㆍPowertrain system analysis
ㆍSealing CAE analysis
ㆍ Engineering plastic CAE analysis
ㆍEngine mount system analysis
ㆍ Rubber mount & bush CAE analysis
ㆍMount bracket CAE analysis
Partner introductionEquipment sales Main business
Motor Prototype development and Test
EV &HEV car Test and CAE Analysis
ㆍ Motor prototype development
ㆍ Motor prototype performancetest
ㆍGreen car and parts test
ㆍ Green car and parts CAE analysis
ㆍIn-wheel motor development
ㆍ In-wheel motor performance test
ㆍ Multi-physics CAE analysis development
ㆍ Green car related technique development
Motor Electro-Magnetic Design, Test and CAE Analysis03
Motor NVH and Performance Test
ㆍ Motor numerical analysis based electro-magnetic characteristic evaluation
ㆍMotor CAE modeling
ㆍ Motor performance analysis
ㆍ Motor electro-magnetic optimization
ㆍMotor NVH test
ㆍ Motor reducer NVH test
ㆍMotor performance test
ㆍ Motor mounted full vehicle NVH test
Motor numerical Analysis and Optimization Design
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04 In-wheel Motor, Chassis Platform and Vehicle Control System Development
In-wheel Motor system Development for E-mobility
Vehicle control system Development for E-Mobility
In-wheel Motor chassis Platform Development for E-Mobility
ㆍ In-wheel motor electro-magnetic design and analysis
ㆍ In-wheel motor inverter and control system development
ㆍ In-wheel motor prototype development and test
ㆍ In-wheel motor chassis platform design and analysis
ㆍ Chassis platform development and test
In-wheel motor
03 Car driving test01 Control logic development 02 Vehicle control system development
ㆍ Micro EV control logic development ㆍVehicle control system development and test
Partner introductionEquipment sales Main business
In-wheel motor
Rubber Mount & Bush Design, Test, Analysis and Prototype Development05
Rubber mount & Bush prototype developmentIntegrated total solution of Rubber mount & Bush development
Vibration-proof system engineering consulting
ㆍ System analysis(Engine, motor, cabin mount, Etc.) and optimization
ㆍ Vehicle NVH problem vs. mount contribution analysis and optimal mounting solution
Software development for rubber mount & Bush
Customer specialized software development
(Easy to use, fast solution)
ㆍ Mount system optimization analysis software for designer, test engineer
ㆍ Test data management & analysis software
Mount design and prototype development
ㆍ System related rubber product optimization and prototype development
ㆍ Benchmarking characteristic analysis for rubber product
Ciel-S can deliver total NVH engineering service to vehicle, aircraft, ship, industrial machine, motor industry by providing them
with mount system design, test, analysis, prototype development, Etc.
System design & simulation
Vehicle test
Prototype fabrication &
component test
Optimalmounting solution
by close loop development
Product design & optimization analysis
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Build test result database based on customer’s own
template with various test equipment Hardness
and characteristic data of benchmark product for
developing new product is also available
Analysis process of Rubber mount & Bush development Rubber data management software development
Partner introductionEquipment sales Main business
System Data
System Modeling
Correlation with test
Simulation & optimization
-Quasi-static
Target
Static
Linear Stiffness D/Ratio, Damping Non-Linear stiffness
• Compare simulation Results with test results in base car.• System Date and Mount Characteristics are checked and revised
• Static Equilibrium• TRA Calculation
• Static stiffness & damping dynamic ratio
• Travel gap & Progressive curve
• Damping frequency and level for hydraulic mount
• Max load on each mount
• Rigid Body Mode• Road Excitation• Engine Excitation• Impact Shock
• P/Train Movement• Max. Mount Load• Max. Mount Disp
Dynamic Quasi-Static
Data Import
- Standard Format
- Data Base- Data Analysis
- File- Printing- Different Data format
Raw Data
Processing
Output
Mount Parameter definition
-Dynamic-Static
Customized IoT based Vision inspection system H/W & S/W development
ㆍ Remote monitoring & control by IoT technology
ㆍ Real-time inspection data for smart factory construction web server sharing function
ㆍ Remote monitoring and control of product failure rate through tablet PC, smart phone
ㆍStatistical analysis of IoT based vision inspection results
Development case 1 : Stripper bolt Vision inspection system
ㆍ360˚ in Line inspection of stripper bolt
ㆍlnspection Criteria : Screw pitch, burr in serration and screw, crack in polishing side
ㆍSpeed: 12~60pcs/min
ㆍVision system : Line scan CCD camera, lights source sets
ㆍRemote monitoring & control by IoT technology
Quality Managementby Statistical Analysis
Web Serversfor Smart Factory
Remote Monitoring &Control by IoT Technology
CieL-S VisionInspection System
06 IoT based Vision Inspection System Development and Sales
Serration inspection
Thread inspection Crack in polishing
side inspcetion
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Development case 2 : Spring pin Vision inspection system
Development case 3 : Screw bolt Vision inspection system
Development case 4 : Gear Vision inspection system
Partner introductionMain business Equipment sales
ㆍInspection Criteria : Length, diameter measurement
ㆍSpeed :120~150 pcs/min
ㆍVision : Area scan CCD camera, lights source sets
ㆍLength of component : Max. 50 mm
ㆍDia. of component : Max. 8 mm
ㆍRemote monitoring & control by IoT technology
ㆍ360˚ Inspection of screw bolt
ㆍInspection Criteria : Burr and crack in screw, length, diameter, pitch, harp of Head
ㆍSpeed: 120~150 pcs/min
ㆍRemote monitoring & control by IoT technology
ㆍInspection Criteria : Gear front and rear side inspection
ㆍSpeed: 250 pcs/min
ㆍGear external dia. : Max. 20mm
ㆍRemote monitoring & control by IoT technology
07 Early Failure Detection Equipment for Engines, Transmissions and Motor Sales
Early failure detection equipment | MIG16 SFE Acoustic quality assurance equipment | MIG16 AQS
Characteristics Characteristicsㆍ Highlyflexible application for testing engines, transmission, axles, hybrid power
trains, turbochargers and wind-turbines
ㆍ Multi-channel 24-bit data acquisition and logging
ㆍ Calculation of damage-relevant indicators
(High resolution order analysis, short-term effective value, rotary oscillation)
ㆍ Logical post-processing of pre-alarms eliminates false alarms
ㆍ Integral report generator delivers rapid evaluations
ㆍ Application : All areas of engine, transmission and axle production
ㆍ All proven vibration analysis processes available, lncl. frequency, order and torsional
vibration analysis, levels over time and many more
ㆍ Real-time calculation : Diagnosis PASS/FAIL available immediately, completely documented
ㆍ Logical post-processing of limit values delivers extremely robust product under test diagnostics
Automated, customer-specified reporting incl. trend analysis
ㆍ Integration of MIG16 AQS into the test stand user interface is possible
Characteristics of MIG16 AQS intelligent sensor solutionㆍ Cost optimized : Specifically designed for test stands utilizing high performance controllers
ㆍ Multi-Indicator : Compression of measurement signals to generate meaningful NVH indicators
ㆍ Multi-Sensor : Simultaneous processing of multiple measurement points and signals
ㆍ Allows PASS/FAIL decision and limit value management to be handled by the test stand computer
ㆍ Minimize complexity, maximizes failure safety due to heartbeat and watchdog
Characteristics of MIG16 SFE lightㆍ Up to 40% price advantage against comparable systems
ㆍ4 channels NVH data acquisition
ㆍIdeal for smaller applications
ㆍSimple report generator for rapid evaluations
Early NVH and durability failure detection for rotating machinery(engine, transmission, motor Etc.).
For Over 80 Satisfied customers(Benz, BMW, VW, ZF, FEV, Magna, Continental) worldwide
H/W and S/W can be developed for unique customer requirement
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Early failure detection case for Engine & Transmission
01 Available items for engine failure detection
ㆍTarget parts : Main bearings, connection rod bearing, oil pump gears, chain train parts, valves and valve seats, piston and piston ring
ㆍ Detection capability : Pitting, abnormal wear on mechanical parts Cracks, ignition / misfiring / knocking
03 Available items for engine & transmission bearing failure detection
ㆍ Target parts : Ball bearing, roller bearing, taper bearing, needle bearing, sleeve bearing
ㆍ Detection capability : Pitting, race surface fatigue, scoring on roller elements, cracks in race, wear, creeping, fretting of bearing race, cage defects
02 Available items for transmission gear failure detection
ㆍ Target parts : Planetary gears (Sun, planet , ring), spur gears, bevel gears, helical gears, hypoid gears, differential gears
ㆍ Detection capability : Pitting, spalling, cracks
04 Other available detection capability
ㆍ Target parts : Clutches, actuators, governors, torque converter, housing engine, test stand gears, CV joints, cardan joints
ㆍ Detection capability : Wear, scores, cracks
Case of gear pitting & bearing failure detectionCase of engine cracks & bearing abnormal wear failure detection
Partner introductionMain business Equipment sales
SOLIDWORKS 3D CAD
3D CAD solution enable to quickly transform new idea into products
ㆍ Powerful design functionality
SOLIDWORKS Premium
SOLIDWORKS Professional
SOLIDWORKS Standard
ㆍIntuitive design
ㆍ Design reuse
ㆍEasy to use 2D drawing
ㆍ Innovative communication tools
Mechanical 3D CAD to design various product
ㆍ Most verified 3D CAD software
ㆍ Essential software for product development with unified solution unlimited scalability with design verification, data management, technical document
ㆍPDM standard & visualize standard with free
ㆍ Free selection between permanent and lease license for SOLIDWORKS professional & premium
ㆍ Creative feature make you instantly productive
“3DInterconnect” allows the import and use of CAD data from other systems and maintains a
link
“2D to 3D” allows existing 2D design data to help create new designs in SOLIDWORKS 3D
“FeatureWorks” allows creation of feature data without history data
Applying realistic assembly condition with advanced mate (Gear, CAM, path, profile center,
Etc.)
“Assembly visualization” for visual understanding and improving design STL file format import
for 3D printer
08 SOLIDWORKS S/W Sales and CAE Consulting Service
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SOLIDWORKS SIMULATION - Structural/Motion Analysis
FEA(Finite Element Analysis) solution for various structural analysis
ㆍ Fully embedded in SOLIDWORKS
Direct reflection of design change to analysis No effort is made to change file format
ㆍ Maintain SOLIDWORKS 3D CAD
properties
Material, mate, connector, contact condition
ㆍ Concurrent design and validation(Analysis)
process environment
ㆍ Design optimization
Based on geometry dimension and material property
ㆍ Display result with component that excluded in simulation
More clear information communication and share
ㆍ Import motion & flow simulation
ㆍ Sharing simulation result with eDrawings
(Free 3D CAD viewer)
Standard
Linear static
Fatigue Trend tracker
Premium
Nonlinear static Linear dynamic
Nonlinear dynamic Composite material
Professional
Thermal
Event based motion
Frequency
Pressure vessel
Buckling
Optimization
Drop test
Sub-modeling
Time based motion
Partner introductionMain business Equipment sales
FSI
08 SOLIDWORKS S/W Sales and CAE Consulting Service
SOLIDWORKS FLOW SIMULATION - Fluid and Heat Transfer Analysis
General-purpose CFD(Computational Fluid Dynamics) solution for fluid and heat transfer analysis
ㆍ Fully embedded in SOLIDWORKS
Direct reflection of design change to analysis model
Automatic fluid domain detection and geometry
creation
ㆍ User friendly modeling wizard
User friendly & convenient analysis setting
ㆍ Powerful solver and mesh technology
Automatic converging technique based user defined
condition
Automatic creation of mesh for solid and fluid domain
ㆍ Design optimization
Based on geometry dimension and fluid parameter
ㆍ Export CFD result to SOLIDWORKS simulation
Fluid Structure Interaction(FSI) analysis
ㆍ Sharing simulation result with eDrawings
(Free 3D CAD viewer)
Flow Simulation - Core
Internal/External Steady/Unsteady Laminar/Turbulence
Rotational Porous material Cavitation
Compressible/Incompressible
Newtonian/Non-Newtonian
Complex heat transfer
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Injection molding analysis solution for plastic injection molding part
ㆍ Fully embedded in SOLIDWORKS
Direct reflection of design change to analysis model No effort is made to change file format
ㆍ User friendly modeling wizard
ㆍ 4,000+ commercial thermoplastic grades database
Customizable material
ㆍ Non-orthogonal voxel mesh Automatically adds more element in areas that need more layer of mesh
ㆍ Available advanced analysis technique (E.g. Reaction injection molding, birefringence)
ㆍ Improving performance with parallel computing using multi-core processing
ㆍ Result advisor
Provides troubleshooting steps and practical design advice to help diagnose
ㆍ Sharing simulation result with eDrawings (Free 3D CAD viewer)
SOLIDWORKS PLASTIC – Plastic injection molding Analysis
Premium
Deformation/warpage
Professional
Multi-cavity
Insert over-molding
Runner balancing
Gas assist/Valve gate
Cooling time
Co-injection
Shrinkage
Fiber&birefringence
Standard
Filling
Weld mark
Short shot
Air trap
Sink mark
Multi-gate
Advanced cooling
Partner introductionMain business Equipment sales
3DEXPERIENCE Simulation Engineer
Introduction of 3DEXPERIENCE Simulation engineer
ㆍ Expands the capabilities of SOLIDWORKS Simulation with ABAQUS nonlinear solver
ㆍ Main feature
ABAQUS Nonlinear Solver included
Integrated with SOLIDWORKS simulation
Broad material mathematical model
Automatic contact modeling
Advanced mesh generation tools
Collaboration tool
Expands the capabilities of SOLIDWORKS simulation for advanced simulation
SOLIDWORKSSimulation
SIMULIA
On the Desktop
SOLIDWORKSSimulation
SIMULIA
On the 3DEXPERIENCE Platform
SimulationEngineer
Small size of complex problem Big size of complex problem
09 3DEXPERIENCE Simulation Engineer Sales and CAE Consulting Service
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Main feature of 3DEXPERIENCE Simulation engineer
Structural CAE Analysis solutions in 3DEXPERIENCE Simnlstion Engineer
‘One-click’ connection with
SOLIDWORKS simulation
Integrated simulation feature with SOLIDWORKS geometry, material, load, boundary conditions
» Can be translated to 3DEXPERIENCE simulation for non-linear static study
» Simulation data will be saved on latest SOLIDWORKS version
ABAQUS Non-linear FEA Solver
Simulation techniques from ABAQUS
» Static or dynamic scenario based analysis including non-linear effect
(Contact, large deformation, hyperelastic, viscoelastic)
» Sequential load event, thermal, coupled thermal-structural, frequency, modal dynamic analysis
Advanced mesh creation tools
Mesh Creation
» Suitable high quality solid & shell mesh creation
» Automatic or manual creation of tri/quad shell, tetra/hexa solid mesh
» Rule based mesh creation : Save and reuse rule for repetitive mesh creation
GeneralContact
Automatic contact searching algorithm
» Easy to define contact definition on complex geometrical component
» Apply contact definition for entire model with a general contact definition
Collaboration tools
Simulation Review
» Web based visualization for geometry and simulation result
» 3DSpace app : Creation of collaboration space for sharing and saving contents
Partner introductionMain business Equipment sales
10 CieL-S Partner Companies
Company
name
(Foundation) Jeonbuk institute of automotive
convergence technology
Test items Vehicle NVH test, vehicle and part durability test,
reliability test, environmental test, combined
environmental vibration test, power performance
test, BSR test, vibro-durability test, RLDA test,
EM field test, Etc.
Durability test Vibration test
NVH test Power performance test
Design/CAE Analysis/NC programing Reverse design, prototype manufacturing
Jeonbuk Institute of Automotive convergence Technology
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Company
name
(Foundation) Korea intelligent
automotive parts promotion institute
Test items R&H test, vehicle durability evaluation, vehicle
vibration test, fuel efficiency and emission
evaluation, driving vibration test, external noise
test, hill test, Etc.
R&H test Durability test
Vehicle vibration test Fuel efficiency and emission evaluation
Multipurpose test track ITS high speed circuit
Equipment salesMain business Partner introduction
Company
name Korea testing certification
Test items Electromotive certification, electromotive,
total performance test system for motor,
cogging torque analysis system, wind generator
performance evaluation, Etc.
Dynamo system for wind generator and EV Car
Chamber type dynamo system for EV highspeed motor
Total performance test system for the motor of EV car
Cogging torque analysis System
Superhigh speed motor peformance test system
Electromotive force and Cogging torque control system
10 CieL-S Partner Companies
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Green car Component Technology Research Institute
Company
name
(Foundation) Gyungbuk technopark green car
component technology research institute
Test items R&H test, vehicle durability evaluation, vehicle
vibration test, fuel efficiency and emission
evaluation, driving vibration test, external noise
test, hill test, Etc.
ㆍNVH research in driving cars using chassis power system
ㆍSound level and distribution map
ㆍSound intensity and sound property analysis
NVH full car dynamometer
ㆍVibration & noise measurement for car component measurement and evaluation
ㆍRPM change order analysis for car component
ㆍVibration & noise analysis of weight reduction car parts
Vibration & noise measurement equipment
Equipment salesMain business Partner introduction
Company
name Ulsan technopark green car technology center
Test items EV&PHEV electric parts performance/reliability
test, BMS, battery pack evaluation, EV&PHEV
driving module development, electric parts
reliability evaluation, battery thermal shock
characteristic test, Etc.
Battery cycler test system BSR Excitation system
Large capacity thermal shock
tester
EV&PHEV electric parts performance/reliability test equipment
Water/dust resistance tester combined environmental vibration tester
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green car technology center
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E-mobility Research Center
E-mobility test track
COLLA.LABE-mobility development
Electric driving part performance
evaluation
Electric driving part durability
evaluation
Company
name
Korea automotive technology institute
E-mobility research center
R&D area E-mobility design and analysis, electric drive
system development, electric drive system
performance evaluation, NVH and EM field
evaluation, reliability evaluation, E-mobility
drive test, Etc.
Equipment salesMain business Partner introduction
11 CieL-S Test Equipments & S/W List
Test equipment & S/W
Analysis S/W list
CAE Analysis Equipments & S/W
ㆍHP Z820 Work station
ㆍHP Single unit packaging
ㆍHP Z820 Country kit
ㆍHP Z820 1125 W 90% Efficient chassis
ㆍHP Dual processor air cooling kit
ㆍWin8.1Pro 64 downgrade to Win7 Pro 64
ㆍWindows7 64 bit factory image recovery
ㆍIntel Xeon E5-2643 v2 3.5 1866 6C 1stCPU
ㆍIntel Xeon E5-2643 v2 3.5 1866 6C 2ndCPU
ㆍ512GB DDR3-1333(16×32GB)2CPU LR RAM
ㆍ512GB SATA 1st Soild State Drive
ㆍ2TB 7200 RPM SATA 2nd hard drive
ㆍ2TB 7200 RPM SATA 3rd hard drive
ㆍ NVDIA Quadro K4000 3GB 1st GFX
ㆍHP USB Optical mouse
ㆍHP USB Keyboard
ㆍ16X Super multi DVRW SATA 1st ODD
ㆍHP 3/3/3 Warranty
ㆍHP Z24i24-lnch IPS Monitor
ㆍEtc. Laptop and desktop for analysis
ㆍLMS SCADAS system : 5 Set (40 CH each)
ㆍWorkstation laptop : 6 Set
ㆍLMS SCADAS XS system : 1 Set
ㆍEOL early failure detection equipment : RED-ANT 1 Set
ㆍ Accelerometer, microphone, impact Hammer, loud Speaker, tachometer etc.
ㆍTest S/W : Test Lab, RED-ANT S/W, Etc.
ㆍABAQUS
ㆍHYPERWORKS, SIMLAB, FEMFAT
ㆍSOLIDWORKS
ㆍ3DEXPERIENCE Simulation Engineer Etc.
Hyperworks S/W license certification
ABAQUS S/W license certification
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Head office ｜ 85514, LINC, Sungkyunkwan University, 2066 Seobu-ro, Jangan-gu, Suwon, Gyeonggi-do 16419, Korea
Branch Office 2 ｜ 7F 704, 362-11, Jung-gu, Ulsan,Korea Branch Office 3 ｜ 1F COLLA.LAB 199-4, Jeongicha 1-ro, Daema-myeon, Yeonggwang-gun, Jeollanam-do, Korea
Branch office 1 ｜ 1107, JIAT, 6, 2 Dongjangsan-ro, Gunsan-si, Jeollabuk-do 54158, Korea
12 CieL-S Directions
[16419] 85514,LINC, Sungkyunkwan University, 2066 Seobu-ro, Jangan-gu, Suwon, Gyeonggi-do ,korea
TEL 031. 299. 6785 H.P 010. 3142. 2161 FAX 031. 299. 6782 E-MAIL [email protected]
TOTAL ENGINEERING CONSULTING SERVICE
