Totally Integrated Automation - Siemens · Restricted © Siemens AG 2016 siemens.tld/keyword. ......

Totally IntegratedAutomationEfficiency driving productivity

siemens.tld/keywordRestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

In order to remain competitive manufacturing companiesneed to achieve enormous improvements in their processes

Digital Factory / Factory AutomationSeite 2

Reducingthe time tomarket

• Individualizedmass production

• Volatile markets• High productivity

Enhancingflexibility

• Energy efficiency andresource efficiencyas key competitivefactors

Increasingefficiency

IncreasingQuality

• Closed loop qualityprocesses

• Traceability andintegrated genealogy

• Shorterinnovation cycles

• More complex products• Larger data volumes

Product and productionintegrated

Flexibleproduction

Full processtransparency

Optimizedproduction resources

Restricted © Siemens AG 201624.06.2016Page 3 Sheetal Paralikar/ DF FA AS

IntroductionWhat is Totally Integrated Automation?

• Totally Integrated Automation:efficient interoperability of all automation components

• The open system architecture spans the entire productionprocess and offers maximum interoperability across all automationcomponents.

This is made possible by• consistent data management• global standards• and uniform interfaces for hardware and software.

• These shared characteristics minimize engineering time.The result: lower costs, reduced time to market and greaterflexibility.


The portfolio with efficient interoperability of all automation components

rol

Manufacturing Execution System

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Added value in all automation tasks

IndustrialSecurity

IndustrialCommunication

SafetyIntegrated

Industrial DataManagement

IntegratedEngineeringManagement

Operations

Field

Control Engineering Framework

Tota

llyIn

tegr

ated

Auto

mat

ion

Management

Operations

Field

Control

Product Lifecycle Management and Enterprise Resource Planning

Product design Product data management Production planning ERP


Table of content

• Reducing the engineering effort 4

• Safety Integrated 8

• Protection of Machine Concepts 17

• Reduce commissioning times 21

• Investment protection 22

• Increasing production Output 26


Time-to-marketReducing the engineering effort

Perfect usabilitywith one tool forall automationtasks

Avoidance ofduplicate entriesand errorsthanks to commonDatabase

Reaching the goal more quickly, by reducing the engineering effort

Develop machinestandards and Re-use flexiblythanks tocomprehensive libraryconcept

Testing beforegoing LIVE…..with simulation of theentire project


Time-to-marketby reducing the engineering effort

Perfect usabilitywith one tool for allautomation tasks

Avoidance of duplicateentriesand errorsthanks to shared datamanagementRe-use automationexpertisethanks to comprehensivelibrary concept

• Quick and uniform operationof all program editors

• Quick and intuitive workingthanks to task-orientedoperator interface

• Quick creation of the overallapplication thanks to graphicalnetwork and deviceconfiguration

Error detectionin advancewith simulation of theentire project


One Engineering Systemfor all Hardware Components

Totally Integrated Automation PortalOne Engineering Framework for all hardware components

TIA Portal

Intuitive Efficient Proven

SINAMICS

SINAMICS G120C,G120P, G120D, G110M

SINAMICS G120

SIMATIC HMI

SIMATIC Comfort Panels

SIMATIC Basic Panels

SIMATIC NET

SIMATIC NET CP / CM

SIMATIC Controller

Safety Integrated

SIMATIC S7-1200

SIMATIC S7-300/400/1500

SIMATIC WinAC RTX

SIMATIC S7-300/400/WinAC

SINAMICS G120-PN/Safety

Distributed I/O

SIMATIC ET 200S/SP

SIMATIC ET 200M/MP

SIMATIC S7-1516F/1518F



• Time-savings due to direct data import, e.g. from PLC to HMI

• 100% data consistency without additional overhead due to the centralmanagement of all data

• Project-wide data transparency due to direct access to the correspondinglinks


Avoidance of duplicateentriesand errorsthanks to shared datamanagementRe-use automationexpertisethanks to comprehensivelibrary concept




• Company-wide standardization … manage automation componentscentrally and share company-wide

• Versioning with central changeability …perform adoptions easily andassume them comfortably

• Modularize and reuse plant sections … reducing of engineering time andavoiding mistakes

Avoidance of duplicateentriesand errorsthanks to shared datamanagementDevelop machinestandards and Re-useflexiblythanks to comprehensivelibrary conceptError detectionin advancewith simulation of theentire project


1 2 3

4 5 6

12 5



• Test of the hardware configuration and the associated applicationby simulating the automation in real-time

• Test of various machine states even before the commissioning

• Validation of the visualization by means of the complete simulationof HMI devices with photo-realistic display


Re-use automationexpertisethanks to comprehensivelibrary concept


Avoidance of duplicateentriesand errorsthanks to shared datamanagement


Safety IntegratedHow can safety engineering be easily integrated in the machine?

Only one automationsystem… for consistentautomation from drives tocontroller to HMI

Reduce complexityby means of an integratedsafety solution thru’ commonengineering and network

Integrate machine safety directly

Easy fulfillment of machinedirectivesdue to standard-conformantevaluation and certifiedproducts



Only one automationsystem… for consistent automationfrom drives to controller toHMI

Reduce complexityby means of an integratedsafety solution




• More space in the control cabinet and reduced wiringdue to integration of Standard and Safety in one device

• Efficient engineering – one tool for Standard and Safety includingsimulation

• One communication network for Standard and Safetywith PROFINET and PROFIsafe

All from a single sourceIntegrated safety solutionsfor recording, evaluating, allthe way to responding.




The machine design can be systematically implemented

Identical functionality based on different system architectures

One PLC, but separate I/O and bus

PLC level

I/O level

One bus, but separate PLC and I/O

PLC level

I/O level

One PLC, one bus, and mixed I/O

PLC level

I/O level

PLC, I/O, and bus separated

PLC level

I/O level



All from a single sourceIntegrated safety solutionsfor recording, evaluating, allthe way to responding.



• Standard-conformant evaluation of safety functionsusing the Safety Evaluation Tool

• Certified fail-safe block libraries for all controllers


Protect intellectual property…by protecting the programblocks

Secure business success… with flexible copyprotection

Protect what‘s important for you!

Protection of Machine Concepts…for protecting your know-how.

Manage access points… with configurableprotection-levels


Support the building of know-how

Protect intellectualProperty…by protecting theprogram blocks

Secure businesssuccess… with flexible copyprotection


• Protecting the intellectualproperty with passwordprotection to avoid theunauthorized opening ofprogram blocks

• High flexibility because ofdynamic block protection






• Protection of unauthorizedduplication of PLCprograms

• Securing the servicebusiness

• Support for serial machines






• Integrated protection- level-concepts for SIMATICcontroller and HMI systems

• Access protection withsystems for useradministration


Reduce commissioning times

SimulationTesting onsite changeswithout HW

Easy installationand wiringdue to intuitive handling,electrical system, anddocumentation

Put machines into operation quickly and easily

TRACEDetection of sporadicfaults

Quick and flexibleIP adaptationIP configuration fromCPU display and QuickIP feature


Investment protectionthrough open standards and adaption to new technology

Flexible selection ofautomation systemsdue to communication standardssuch as PROFINET, IO-Link,ASi, OPC, etc.

Integration of standardEthernet devicesthrough the openness ofPROFINET and the unlimiteduse of TCP/IP

Make decisions for the future today

Easy Expansionthrough the use ofI device/shared device/Profinet


Investment protection through open standards

Flexible selection ofautomation systemsdue to communicationstandards such asPROFINET, IO-Link, ASi,OPC,MODBUS TCP etc.

Integration of standardEthernet devicesthrough the openness ofPROFINET and the unlimiteduseof TCP/IP

Reusabilityof program codethrough the use ofprogramming languagesstandardized according toIEC

• Flexibility in selection of devices due to open standard

• Simple integration of third-party devices with device description file

• Vendor-neutral configuration of Safety, drives etc.with standardized profiles



Flexible selection ofautomation systemsdue to communicationstandards such asPROFINET, IO-Link, ASi,OPC, etc.

Integration of standardEthernet devicesthrough the openness ofPROFINET and the unlimiteduse ofTCP/IP

Reusabilityof program codethrough the use ofprogramming languagesstandardized according toIEC

• Direct connection ofEthernet devices such ascameras, printers etc.

• Location-independentdevice access via Webserver (TCP/IP)

• Reduced complexity bymeans of onecommunication network forall tasks



Flexible selection ofautomation systemsdue to communicationstandards such asPROFINET, IO-Link, ASi,OPC, etc.

Integration of standardEthernet devicesthrough the openness ofPROFINET and the unlimiteduseof TCP/IP

Reusability ofprogram codethrough the useof programming languagesstandardized according toIEC

• Compatibility due to use of programming languages standardizedaccording to IEC

• Simple motion engineering through the use of PLCopen blocks

• Flexible engineering via Openness interface of the TIA Portal


Increase production outputaccelerated processes and maximum production transparency

Increased production output by accelerated processes and maximum production transparency

Higher speedwith powerful components andreal-time communication

Fast handling of bigamounts of datawith high-performancenetworks

Optimization of productionprocessesthrough data transparency


Strengthen the competitive situation with increase production output

Higher speedwith powerful componentsand real-timecommunication


Optimization ofproduction processesthrough datatransparency

• Short reaction times with powerful components• Realization of high-performance applications thanks to shortest cycle

times with PROFINET• Highest precision for acquisition and actuation in µs-range





• Realization of data-richapplications thanks tohigh data rate ofPROFINET

• Complex machines andplants in one networkby support of large datastructures







• Simple connection of machines to the management level withconsistent Ethernet communication

• Higher transparency of production data by capturing the machine andplant data in SCADA or MES systems

• Optimization of production processes through comprehensivepossibilities for analytics

Unrestricted © Siemens AG 2016Page 31 23.06.2016Page 31 Sheetal Paralikar/ DF FA AS

Sheetal ParalikarManager: Business DevelopmentRC-IN DF FA BD

Thane Belapur Road,Thane 400601, India

Phone: +91 22 33265714Fax: +91 22 39665627Mobile: 91 9833947948

E-mail:[email protected]

siemens.com

Thank you for your attention!

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