ToughBox Miniby AndyMark Inc.
Assembly Instructions
Shaft PlateLarge Cluster Gear
CIM Gear
Qty 2
ToughBox Mini Parts:
Shaft PlateLarge Cluster Gear
Housing Large Output Gear
CIM Mount Hardware
Qty 2
ToughBox Mini Parts:
FR8ZZ Bearing
Small Cluster Gear
Clip Ring
FR6ZZ Bearing
R6ZZ Bearing
Cluster Shaft
Output Shaft
Housing Fasteners
Output Shaft
Hardware
Assembly Step 1
Press FR8ZZ bearing into large
hole oriented as shown.
Press FR6ZZ bearing in to hole
as shown.
Assembly Step 2
Press two R6ZZ bearings in housing recesses
as shown.
Assembly Step 3
Place cluster shaft in bearing as
shown.
Assembly Step 4
Place large cluster gear on cluster
shaft with circular boss facing down
against bearing.
Assembly Step 5
Place small cluster gear on
cluster shaft with cirular boss
facing up.
Assembly Step 6
Snap clip onto output shaft in
groove.
Assembly Step 7
Place output shaft assembly
into housing thru bearing.
Assembly Step 8
Place output gear on shaft making
sure circular boss on gear is facing
up.
Assembly Step 9
Alignment
Features
Dispense grease on the gears and
then place the plate assembly on
the housing, lining up the shafts
and bearings, and alignment
features.
Assembly Step 10
While holding the
nut in the recess,
drive the one inch
long screw from the
plate side with a hex
driver. Do this four
times.