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ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. ·...

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ToughBoxMini by AndyMark Inc. Assembly Instructions
Transcript
Page 1: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

ToughBox Miniby AndyMark Inc.

Assembly Instructions

Page 2: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Shaft PlateLarge Cluster Gear

CIM Gear

Qty 2

ToughBox Mini Parts:

Shaft PlateLarge Cluster Gear

Housing Large Output Gear

CIM Mount Hardware

Qty 2

Page 3: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

ToughBox Mini Parts:

FR8ZZ Bearing

Small Cluster Gear

Clip Ring

FR6ZZ Bearing

R6ZZ Bearing

Cluster Shaft

Output Shaft

Housing Fasteners

Output Shaft

Hardware

Page 4: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 1

Press FR8ZZ bearing into large

hole oriented as shown.

Press FR6ZZ bearing in to hole

as shown.

Page 5: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 2

Press two R6ZZ bearings in housing recesses

as shown.

Page 6: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 3

Place cluster shaft in bearing as

shown.

Page 7: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 4

Place large cluster gear on cluster

shaft with circular boss facing down

against bearing.

Page 8: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 5

Place small cluster gear on

cluster shaft with cirular boss

facing up.

Page 9: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 6

Snap clip onto output shaft in

groove.

Page 10: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 7

Place output shaft assembly

into housing thru bearing.

Page 11: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 8

Place output gear on shaft making

sure circular boss on gear is facing

up.

Page 12: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 9

Alignment

Features

Dispense grease on the gears and

then place the plate assembly on

the housing, lining up the shafts

and bearings, and alignment

features.

Page 13: ToughBox Mini assembly - AndyMarkfiles.andymark.com/ToughBox Mini assembly.pdf · 2011. 2. 4. · Assembly Instructions. Shaft Plate Large Cluster Gear CIM Gear Qty 2 ToughBoxMini

Assembly Step 10

While holding the

nut in the recess,

drive the one inch

long screw from the

plate side with a hex

driver. Do this four

times.


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