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V1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE - Saint Pierre de Chandieu YES! WE CARE
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Page 1: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

V1. 11/2016

TOWER CRANE Course Catalog 2017FRANCE - Saint Pierre de Chandieu

YES! WE CARE

Page 2: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

OverviewContact

Ghislaine JOURNAYTraining Center [email protected]@manitowoc.comTél : +33 (0) 4 69 85 92 20Tél : +33 (0) 6 15 24 51 00

Also the country managers contacts:

Gianluigi CONSOLARO - South Europe Lutz WALLDORF – Centrel [email protected] [email protected]: +39 02 93 20 70 11 T: +49 2173 8909 38

Manuel CALHEIROS – Iberica et Africa Brian SPESSARD – North [email protected] [email protected]: +351 22 969 8840 T: +1 888 499 7278

Konstantin GUBA – Russia CIS Kim DANDRIDGE – North [email protected] [email protected]: +7 495 641 23 59 T: +44 1280 818 857

Francisco SOUZA NETO – South [email protected]: +55 11 3103 0236

Page 3: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

OverviewTraining Center Objectives

“Quality Training to improve your business, to share our know-how, to promote a better knowledge in technology and safety”

Following this guideline, our training achieve a better appreciation of operating systems, functions, components, maintenance, and repair of all products within the Manitowoc Crane group brands ; Potain, Grove, Manitowoc ; from beginner to master level.

On-site or online, Manitowoc Aftermarket is the innovative leader in advanced crane industry training.

This brochure is a guideline of training in POTAIN cranes.

On the following list please find an overview about our training programs.

We offer modules covering all levels, from 2 days to 1 week in:

− Crane safety,− Crane erection and rigging,− Crane technology,− Or in any other specific courses according to your needs.

If you can not find the training courses or program you need, please do not hesitate to contact us, we are always looking to meet any special requirements that you may have.

If you want the training at your facility, we’ll send one of our “flying trainers”!

3

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OverviewTraining Equipment

Location:

Saint Pierre de Chandieu (close to LYON France)

Equipment, tools of differentiation:

5 cranes representing the present range permanently exhibited:

‒ HUP32-27

‒ Igo T 130

‒ Igo 50

‒ MDT 219 CCS

‒ MDT 248

5 training rooms,

1 showroom for practical teaching where more than 10 operating mechanisms are exhibited,

Multimedia tests,

1 crane simulator.

International profile:

More than 1 500 trainees and visitors each year from all over the world

Multilingual instructors (French, English, German, Portuguese, Turkish…)

Find us on our web site:

www.manitowoc.com

http://training.manitowoccranes.com/MCG_CARE/Services/EN/Training.asp

Contact us:

[email protected]

4

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OverviewTraining Arrangements

Cost:

Training price: 1 473 € excluding VAT (One week course)

Evening accommodation is not included, we can help you if necessary

Trainees journey:

Please inform the Training Center of the trainees travel arrangements. Transport is not included, we can help you if necessary

Registration:

You will find enclosed “registration purchase order" form which must be filled in and returned to the Training Center for confirmation.

Trainees must be over 18 years old and must be declared fit to work at great heights.

MANITOWOC denies responsibility for accidents and/or illnesses that might occur during the training courses. We therefore request, that you cover your trainees against any kind of risks and provide them with the necessary insurance certificates and forms.

Clothing:

All our training programs involve numerous practical exercises outside. Please let the trainees know that they should therefore bring suitable shoes and warm clothing. We will lend rainwear, gloves, safety belts and helmets to the trainees.

For the practical parts of the training: working clothes, gloves and steel-toe shoes are needed.

Cancellation:

In case of cancellation, please inform the training Center immediately in order to avoid extra charges.

5

Page 6: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

ContentsSynopsis global technology

Crane technology

Towercranes

E. PRODUCT

6

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ContentsSynopsis GMA & GME Erectors

Equivalence testE. POTAIN 2

E. POTAIN 1 Equivalence test

Level 3

Expert

Level 2

Advanced

Level 1

Fondamentals

GMA Erectors

E. POTAIN CERTIFICATION

In process

E. M2 - Erecting Igo Cranes

E. M7 - Erecting Igo T cranes

Equivalence test

E. M5 / E. M6 Erecting and telescoping GME cranes

E. POTAIN 2

E. POTAIN 1 Equivalence test

Level 3

Expert

Level 2

Advanced

Level 1

Fondamentals

GME Erectors

E. POTAIN CERTIFICATION

In process

E. M1 - Erecting HUP Cranes

E. M5 – Telescoping course

7

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ContentsSynopsis GME & GMA field technician

E. POTAIN EXPERT

E. POTAIN GMAT

E. POTAIN HUP

E. POTAIN 2

E. POTAIN 1

Level 3

Dealer only

Level 2

Advanced

Level 1

Fondamentals

E. POTAIN RADIO

E. POTAIN ANTICOLLISION

GMA field technician

E. CraneSTAR Diag

Equivalence test

Equivalence test

E. POTAIN CERTIFICATION

Equivalence test

E. POTAIN EXPERT

E. POTAIN GME V3

E. POTAIN GME NO V3

E. POTAIN 2

E. POTAIN 1

Level 3

Dealer only

Level 2

Advanced

Level 1

Fondamentals

E. POTAIN RADIO

E. POTAIN ANTICOLLISION

GME field technician

E. CraneSTAR Diag

Equivalence test

E. POTAIN CERTIFICATION

E. POTAIN CCS1&2

8

Page 9: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

ContentsCourse Summary

Technology Page 10

Erection Page 12

Trouble-shooting Page 20

Registration Page 33

Access Page 34

9

Page 10: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

Contents

Course Number Course Name Page Location

E. PRODUCTTower cranes global technologies

11 Saint Pierre de Chandieu

Technology

10

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Global knowledge of tower crane products

11

E. PRODUCT

Aim/Course goals:• Global knowledge of tower cranes (how they

are manufactured and used),• Presentation of new product.

Program:• Introduction to the company,• Introduction to the tower cranes,• Cranes slewing from the bottom:

‒ The range (quotations).• Tour to CHARLIEUor MOULINS plants,• Cranes slewing from the top:

‒ The range (quotations).• Electrical equipment.

• Mechanisms / Peripherals

Training methods:• Intensive training in the operation of a tower

crane in real field situations, on different models of cranes.

• Use of specific documents.• Lectures with audiovisual support.

Dates available:On request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes: • MDT219 CCS, MDT248, Igo50, IgoT130 and

HUP32/27• Crane mechanisms showroom

• Crane simulator for crane operator

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesEveryone who have to work on tower cranes

Duration1 week – 28 hours

Capacity8 students

Trainers / contacts:• T. GARCIA LOVERA Technical trainer• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager

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Contents

Course Number Course Name Page Location

E. M1

Erection and commissioning of HUP cranes 13

Saint Pierre de Chandieu

E. M2Erection, commissioning and maintenance of Igo cranes

14 Saint Pierre de Chandieu

E.M3Erection, commissioning and maintenance of HD cranes

On site

E.M4Erection, commissioning and maintenance of GTMR386 cranes

On site

E. M5 Telescoping of GME cranes 15 Saint Pierre de Chandieu

E. M5 / E. M6Erection, Telescoping, telescoping down, dismantling of GME cranes

16 Saint Pierre de Chandieu

E. M7Erection, commissioning and maintenance of Igo T cranes

17 Saint Pierre de Chandieu

E. CABLIFTInternal crane elevator erection and commissioning

18 Saint Pierre de Chandieu

E. TCLExternal crane elevator erection and commissioning

19 Saint Pierre de Chandieu

E.M8-MRErection and commissioningof MR cranes

On site

Erection

12

E.M8 in process. We will manage a specific

erection course on site dedicated to MR cranes

for the first commissioning

E.M3 – E.M4

This courses on HD and GTMR will be done on site according

to crane available and groups.

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Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager

Dates available:23/01 - 26/01

03/04 - 06/04

06/06 - 09/05

29/08 - 01/09

06/11 - 09/11

Erection, commissioning and maintenance of HUP cranes E. M1

Aim/Course goals:• To provide complete knowledge of erection

and commissioning of HUP cranes.

Program:• Provide basic knowledge of HUP cranes

erection and commissioning,• Load curves,• Erection / dismantling:

‒ Installation on job site,‒ Raising of mast,‒ Ballasting,‒ Raising of the jib in all positions,‒ Safety device adjustments,‒ Installation on transport axles,‒ Top zone.

• Using the technical documentation,• Study of the wiring diagram,• Preventive maintenance of the crane,

Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on HUP

cranes with CCS and remote control.

Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VAT

Materials and classrooms used:• Specific documents.• HUP 32-27

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration3 days – 21 hours

Capacity6 students 13

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Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager

Erection, commissioning and maintenance of Igo cranes

14

E. M2

Aim/Course goals:• To provide complete knowledge of

erection and commissioning of Igocranes

Program:• Erection of Igo cranes:

‒ Load curves,‒ Erection/dismantling,‒ Transport axles,‒ Adjustments of safety devices,‒ Using the technical documentation.

Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on

Igo50.

Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VATPrerequisites

The trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration1 week – 21 hours

Capacity6 students

Dates available:10/04 - 13/04

Other dates on request

Materials and classrooms used:• Specific documents.• Igo50 crane.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

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15

E. M5

Aim/Course goals:• To provide complete knowledge of telescoping

GME cranes.

Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of

the crane.• Load curves,• Cranes implementation,• Learning erection sequences for GME types,• Hydraulics basic knowledge: cylinders, principles

and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down.

Training methods:• Lectures and practical exercises • Use of specific documents.• Telescoping, telescoping down, adjustments on

MDT 248.

Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Specific documents.• MDT 248.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration1 week – 28 hours

Capacity6 students

Dates available:06/06 - 09/06

25/09 - 29/09

Other dates on request

Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager

Telescoping of GME cranes

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Erection and telescoping

of GME cranes

16

E. M5 / E. M6

Aim/Course goals:• To provide complete knowledge of erection,

telescoping, telescoping down and dismantling GME cranes.

Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of

the crane.• Load curves,• Cranes implementation,• Learning erection sequences par GME types,• The assembly with the mobile crane, choice of

the model.• Slinging instructions,• Specific attention during dismantling operations,• Hydraulics basic knowledge: cylinders, principles

and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down,

dismantling, erecting, telescoping.

Training methods:• Lectures and practical exercises.• Use of specific documents.• Erection, telescoping, telescoping down,

dismantling, adjustments on MDT248.

Cost:Training cost: 2 946 € excluding VATMeals: 150 € excluding VATFixed rate for a group of 4 to 6 persons: 11 784 € excluding VAT

Materials and classrooms used:• Specific documents.• MDT248.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration2 weeks – 56 hours

Capacity6 students

Dates available:06/06 - 16/06

25/09 - 06/10

Other dates on request

Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager

Page 17: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

Trainers / contacts:• J. LYONNAIS Technical trainer• G. JOURNAY Training Center Manager

Dates available:29/05 - 02/06 28/08 - 01/09

Other dates on request

Erection, commissioning and maintenance of IgoT cranes

17

E. M7

Aim/Course goals:• To provide complete knowledge of erection

and commissioning of Igo T cranes.

Program:• Provide basic knowledge of Igo T cranes

erection and commissioning,• Load curves,• Erection / dismantling:

‒ Installation on job site,‒ Raising of mast,‒ Ballasting,‒ Raising of the jib in all positions,‒ Telescoping with a 6 m mast,‒ Reduction of the jib to 47 m or

42 m,‒ Safety device adjustments,‒ Installation on transport axles,‒ Top zone.

• Using the radio control,• Using the technical documentation,• Study of the wiring diagram,• Preventive maintenance of the crane.

Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on

IgoT130.

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Specific documents.• IgoT130.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration1 week – 28 hours

Capacity6 students

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Dates available:On demand

Internal crane

elevator

18

E. CABLIFT

Aim/Course goals:• To provide complete knowledge on internal crane

elevator CABLIFT: erection, commissioning and maintenance

Program:• Cablift presentation,• Current regulations,• Study of the equipped mast sections,• Fitting the mast sections with internal elevator on the

chassis,• Commissioning, tests.• Preventive and corrective maintenance procedures,• Safety and evacuation procedure,• Dismantling the mast equipped with Cablift,• Safety instructions,• Checks conforming to specification,• Packaging precautions.

Training methods:• Lectures and practical exercises.• Use of specific documents.

Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VAT

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration3 days – 21 hours

Capacity6 students

Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Materials and classrooms used:• Specific documents.• CABLIFT.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

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Dates available:06/03 - 09/03

23/10 - 26/10

Other dates on request

External crane

elevator

19

E. TCL

Aim/Course goals:• To provide complete knowledge of external crane

elevator TCL.

Program:• TCL presentation,• Current regulations,• Study of the elevator and the equipment,• Fitting the external elevator on MDT 248 crane,• Commissioning and tests,• Preventive and corrective maintenance procedure,• Safety and evacuation procedure,• Dismantling the elevator,• Checks conforming to specification,• Packaging precautions.

Training methods:• Lectures and practical exercises.• Use of specific documents.

Cost:Training cost: 884 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 3536 € excluding VAT

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration3 days – 21 hours

Capacity6 students

Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Materials and classrooms used:• Specific documents• TCL

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

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ContentsTrouble-shooting

Course Number Course Name Page Location

Fu

nd

am

en

tals

E. POTAIN 1Commissioning of tower cranes Level 1 - All cranes

21 Saint Pierre de Chandieu

E. POTAIN 2Trouble-shooting for electrical components of tower cranes - Level 2 -All cranes

22 Saint Pierre de Chandieu

New

mech

an

ism

s

E. POTAIN GME NO V3

Study and maintenance of mechanisms with frequency converters of cranes MD /MDT not equipped with processing unit - Level 3

23 Saint Pierre de Chandieu

E .POTAIN GME V3

Study and maintenance of mechanisms with frequency converters of cranes MDT equipped with processing unit MDT 248/268/308/368 - Level 3

24 Saint Pierre de Chandieu

E. POTAIN CCS 1 & 2Commissioning adjustment and trouble-shooting of CCS cranes

25 Saint Pierre de Chandieu

E.POTAIN CCS maj Updates on CCS technology 26 Saint Pierre de Chandieu

E. POTAIN MRAdjustment and trouble-shooting for frequency converter mechanisms of MR cranes - Level 3

27 Saint Pierre de Chandieu

E.POTAIN HUP Adjustment and trouble-shooting on HUP cranes

28Saint Pierre de Chandieu

E. POTAIN GMA TAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of Igo T cranes - Level 3

29 Saint Pierre de Chandieu

E.POTAIN EXPERT 30 Saint Pierre de Chandieu

E.POTAIN CERTIFICATION Certification of Elite field technician 31

Saint Pierre de Chandieu

Syste

ms

E. POTAIN RADIOAdjustment trouble-shooting of radio control – MCT cranes

32 Saint Pierre de Chandieu

20

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Commissioning of tower cranes

21

E. POTAIN 1

Dates available:15/05 - 19/05

Other dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

PrerequisitesThe trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• To commission and to adjust Potain cranes.

Program:• Presentation of Potain tower cranes range,• Load curves of tower cranes,• Study of the definition and functions of the

electrical component,• Main supply of the crane,• Adjustments of the safety devices,• Description and location,• Working principle,• Adjustment procedure: Limit switches, moment

cutout, MSWL, specific safety devices.• Study and adjustment of brake and weathervaning

system,• Adjustment of system Dialog Visu1 and 2.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises. Materials and classrooms used:

• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Trouble-shooting for electrical components of tower cranes

22

E. POTAIN 2

Dates available:29/05 - 02/06

Other dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and must be declared fit to work on tower cranes

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• Introduction to electrical repairs on tower cranes.

Program:• Technology, operation and symbolization of the

electric components,• Methods of measurement of the electric

quantities,• Study of the wiring diagram of a 3- speed winch

and realization of the sequential diagram of operation,

• Realization practices wiring of the studied equipment,

• Methods of diagnosis of problems,• Exercise of trouble-shooting,• Introduction to frequency converter,• Introduction to radio control system,• Introduction to CAN bus system adapted to Potain

cranes,• Putting into service and adjustment of frequency

converter.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

23

E. POTAIN GME NO V3

Dates available:19/06 - 23/06

Other dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test• Delivery of certificate

PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• To perform corrective maintenance of tower

cranes of MD range and MDT 98 to MDT 218 A range,

• To update knowledge of the mechanisms of tower cranes equipped with frequency converters,

• To perform trouble-shooting of tower cranes equipped with frequency converters,

• To perform brake adjustments of different mechanisms,

• To acquire a trouble-shooting methodology.

Program:• Study of mechanisms controlled by frequency

converters of MD and MDT cranes:‒ Hoisting winch LVF(KEB) , Slewing mechanism

RVF (ABB) ACS800/880, Trolleying winch DVF (KEB).

• Study of functioning,• Adjustment, configuration and special functions,• Study of parameters,• Trouble-shooting,• Study of wiring diagrams,• Study of functioning and adjustment of brakes

on each mechanisms,• Practical workshop of trouble-shooting,• Adjustment of VISU indicators,• Erection, commissioning of GTMR 336 cranes:

‒ Safety devices,‒ Brakes,‒ Transport axles,‒ Raising the jib,‒ Extension mast,‒ Using the technical documentation.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.

Maintenance of mechanisms with frequency converters of MD/MDT

cranes not equipped with processing unit

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

24

E. POTAIN GME V3

Dates available:03/07 - 07/07

Other dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• To perform corrective maintenance of MDT

248/268/ 308/368 tower cranes,• To update knowledge of the mechanisms of tower

cranes equipped with frequency converters and processing unit V3,

• To perform trouble-shooting of tower cranes equipped with frequency converters and processing unit V3,

• To perform brake adjustments of different mechanisms,

• To acquire a trouble-shooting methodology.

Program:• Mechanisms controlled by frequency converters of

MDT cranes:‒ Trolley winch DVF (KEB),‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF OPTIMA+

(ACS800/880),‒ 75/100 LVF (KEB).

• Processing unit V3,• Adjustment, configuration and special functions.• Improvement of Trouble-shooting methods.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises .

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

Maintenance of mechanisms with frequency converters

of MDT cranes equipped with processing unit

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

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E. POTAIN CCS 1 & 2

Dates available:23/01 - 27/01 27/02 - 03/0326/06 - 30/06 09/10 - 13/10 27/11 - 01/12

Other dates on request

Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• MDT219 CCS crane + specific bench

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and have must have knowledges on tower crane maintenance

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• Commissioning adjustment and trouble-shooting of

CCS cranes.

Program:• Technology of tower cranes CCS• Introduction to CAN bus• Reading data sheets and exploitation of technical

manuals• Load curve of a CCS crane• Presentation of the main components: Joystick,

encoders, load pin, module, screen.• Introduction of new features• Navigation using the Jog Dial• Setting: limit switches, load limiters and specific

safety devices.• Operating principles, detailed commissioning

procedures, practical exercises.• Application to the commissioning of indicators• Studies and settings of the various movements:

Hoisting, Trolleying and Slewing.• A crane commissioning practical exercise• Replacing a safety device like an encoder• Study of CAN networks and their components• Practical exercise to identifying components and

test the CAN networks• Study of integrated diagnostic menus• Studies of CCS modules and their operations• Practical exercise of navigation and commissioning

from the module (without cab).• Study of wiring diagram• Trouble-shooting exercises• The frequency inverters, specific settings and

functions

• CraneSTAR diag

• TT3 anticollision system

Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.

Adjustment and trouble-shooting of CCS

crane – Level 1 & 2

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

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E. POTAIN CCS updates

Dates available:31/01 - 01/0218/10 -20/10Other dates on request

Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• MDT219 CCS crane + specific bench

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and have must have knowledges on tower crane maintenance

Duration2 days – 14 hours

Capacity6 students

Aim/Course goals:• CCS cranes - Updates

Program:• CCS schematic update• Components update• Bus can update• Operating principles, commissioning procedures

update• CCS Sceen update• New fonctions• Feedback from users• Feedback after practice• Trouble-shooting methodology• CraneSTAR diag• TT3 anticolision system

Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.

CCS cranes Updates

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27

E. POTAIN MR

Dates available:24/07 - 28/07

Other dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• To carry out trouble-shooting and adjustment of

tower crane mechanisms controlled by frequency converters,

• MR range.

Program:• Specificities of erection of MR cranes,• Analysis of erection sequences of MR cranes,• Commissioning of the crane operation display,• Working principle:

‒ Commissioning procedure, ‒ Practical exercises.

• Mechanisms controlled by frequency converters of MR cranes:‒ 75/100 LVF (KEB), ‒ RVF 162 (ABB),‒ 100/75 VVF (KEB).

• Improvement of trouble-shooting methods,• Installation of anticollision system Top Tracing II.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.

Adjustment and trouble-shooting for frequency converter

mechanisms and processing unit of MR cranes – Level 3

Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

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28

E. POTAIN HUP

Aim/Course goals:• To carry out trouble-shooting and adjustment of

HUP cranes

Program:• Review of CCS technology relative to GMA cranes• Can Bus schematic• Can Bus technology• Safety components• Safety schematic of the crane• Feedback from the radio: position / messages• Safety devices commissionning• Setting principle• ABB380 converter• CCS: entries and escapes• Trouble-shooting methodology

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.

Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Materials and classrooms used:• Training room, specific documents.• HUP32-27 crane + specific bench.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

Dates available:30/01 - 02/0210/04 - 13/0412/06 - 15/0604/09 - 07/0913/11 - 16/11Other dates on request

Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3536 € excluding VAT

PrerequisitesThe trainees must be over 18 years old and must bevalidated on M1-HUP course

Duration

3 days – 21 hours

Capacity6 students

Trouble-shooting Of HUP cranes

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

29

E. POTAIN GMA T

Dates available:Other dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• IgoT130• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2

Duration1 week – 28 hours

Capacity6 students

Aim/Course goals:• To carry out trouble-shooting and adjustment of

tower crane mechanisms controlled by frequency converters

• Igo range.

Program:• Specificities of erection of Igo T cranes• Analysis of erection sequences of Igo T cranes,• Commissioning of the crane operation display,• Working principle:

‒ Commissioning procedure, ‒ Practical exercises.

• Mechanisms controlled by frequency converters of Igo cranes:‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF+51 (ABB),‒ Trolley winch DVF (MCG71).

• Improvement of trouble-shooting methods,• Study of radio control equipment,• Study of processing unit V3.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.

Adjustment and trouble-shooting for frequency converter

mechanisms and processing unit of Igo cranes – Level 3

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E. EXPERTDealer only

Adjustment and maintenance of frequency converters – Level 3

Aim/Course goals:• Re-enforce frequency converters knowledges• Be able to verify or modify parameters of a

frequency converter• Be aware of the influence of the parameters on

the machine• Knowledges on frequency converter nternal and

external diagnotic

Program:• Frequency converters:• -KEB 33/50/75/100 LVF• -KEB DVF• -KEB RVF• -ABB RVF

• For each:• Parameters definition• Specific regulation• Keyboard operation• Open loop• Principle of human machine dialog• Analysis of fault code

• Using external diagnostic:• -KEB Combivis• -ABB drive windows

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.

Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

Dates available:On demand

Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT

PrerequisitesThe trainees must be over 18 years old and expert on POTAIN cranes

Duration2 days – 14 hours

Capacity6 students

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E. CERTIFICATIONDealer only

Field technician Certification – Level 3

Aim/Course goals:• This is only a test based on global knowledges• Mecanic / Frequency converters / trouble-

shooting / maintenance / anticolision / new technologies

Program:• Setting weather vane• Trouble-shooting• Orientation converter configuration• Visu adjustment + limit swith• Erection converter specific fonctionalities• Preventive maintenance• Anticollision• CCS technology

Training methods:• 2 days Tests

PrerequisitesThe trainees must be over 18 years old and expert on POTAIN cranes

Duration2 days – 14 hours

Capacity6 students

Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

Materials and classrooms used:• Training room, specific documents.• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS & HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

Dates available:10/07 - 11/07

Other dates on demand

Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT

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Trainers / contacts:• J. LYONNAIS Technical trainer• T. GARCIA LOVERA Technical trainer• G. JOURNAY Training Center Manager

32

E. POTAIN RADIO

Dates available:On demand

Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT

Materials and classrooms used:• Training room, specific documents,• An area equipped with 5 cranes:

Igo50, IgoT130, MDT248, MDT219 CCS &HUP32-27.

• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2

Duration2 days – 14 hours

Capacity6 students

Aim/Course goals:• To carry out trouble-shooting and adjustment of

radio remorte control of tower crane,• Improvement of the electro technical knowledge,• Trouble analysis,• Improvement of trouble shooting methods.

Program:• Radio remote control:

‒ PRC2,‒ PRC8,‒ Radio monocard,‒ Radio multicard: P8RCAN, ‒ Radio Igo crane,‒ Radio PRC300 (new radio control).

Training methods:• Lectures and practical exercises ,• Trouble-shooting, practical exercises.

Adjustment,

trouble-shooting of radio remote control

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OverviewRegistration form

33

Page 34: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

OverviewAccess

MANITOWOC CRANE GROUP FRANCE SASParc d’Activité les Portes du Dauphiné, 5, rue Lavoisier69780 SAINT PIERRE DE CHANDIEU

GPS coordinates SAINT PIERRE DE CHANDIEU :Latitude : 45° 38' 47'' NLongitude : 05° 00' 53'' Est

34

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35

Notes

Page 36: TOWER CRANE Course Catalog 2017 -  · PDF fileV1. 11/2016 TOWER CRANE Course Catalog 2017 FRANCE -Saint Pierre de Chandieu YES! WE CARE

Regional headquarters

AmericasShady Grove, Pennsylvania, USA Tel: +1 717 597 8121 Fax: +1 717 597 4062

Europe, Middle East, Africa Dardilly, France Tel: +33 (0)4 72 18 20 20 Fax: +33 (0)4 72 18 20 00

ChinaShanghai, China Tel: +86 21 6457 0066Fax: +86 21 6457 4955

Greater Asia-PacificSingapore Tel: +65 6264 1188 Fax: +65 6862 4040

This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.

©2016 Manitowoc www.manitowoccranes.com

Manitowoc Aftermarket when you need it.The assurance of the world’s most advanced crane service and support to get you back to work fast.

Manitowoc Finance helps you get right to work generating profits for your business. Financial tools that help you capitalize on opportunity with solutions that fit your needs.

Tower crane center of excellence Training centerManitowoc Crane Group FranceParc d’Activité des Portes du Dauphiné, 5 rue Lavoisier69780 SAINT PIERRE DE CHANDIEUTel: +33 (0)4 69 85 92 20


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