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Toyo Butterfly Valve.pdf

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Catalog Product Toyo Butterfly Valve
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Page 1: Toyo Butterfly Valve.pdf
Page 2: Toyo Butterfly Valve.pdf

2

Notes1) Refer to the individual specification sheet or the drawing for details of a product.2) Main units of this catalog are shown in SI (MPa, ℃, millimeter), bar, inch and psig.3) Refer to the attached P-T ratings about applicable pressure and temperature.4) Teflon is Du Pont's tradename.

Products guaranteeTerm of a guarantee: Within one year after the date of delivery from our factory to the original customer.Contents of a guarantee: If the installations and the service conditions (such as pressure, temperature, fluid, etc.)are proper, necessary replacement and repair of our product will be carried out without charge.Guarantee exceptions: Please keep in mind that the above articles of guarantee will not apply to the case owing tothe following reasons:1) Non-compliance of the customer with the technical instructions furnished by our catalog and specification sheet2) Natural disaster incidents, such as a fire, flood damage, an earthquake, and falling stone3) Reconstruction or repair by any third party other than Toyo Valve Co., Ltd.4) Deterioration (such as shot rust, degradation, chemical changes, etc.)5) Any other matter resulting from the damage not being regarded as manufacturer's responsibility

In addition, you will be required necessary charge for repair or exchange of parts on failure or damage by theguarantee exceptions. Please contact our sales staff or distributor for details.

The specification and the performance term of our product indicated in this catalog are based on the internationallygoverned standards and specifications, our products experience or the design calculation and our in-houseexamination.

When using the product beyond the service conditions mentioned in this catalog, users are required to consult oursales staff or distributor for further advice in advance, or to conduct the verification or evaluation for theperformance under users' responsibility. We shall not be liable for any damages resulting from lack ofaforementioned procedures by the customer.

Items mentioned in this catalog are subject to change without prior notice to the customers.

英文-本文QX-3.3 08.4.17 1:19 PM ページ 2

Page 3: Toyo Butterfly Valve.pdf

3

Products Line Toyo Butterfly Valves

16K Rubber Seat (Option)

20K Rubber Seat

20K Rubber Seat (Rotary Focus)

(Ductile iron)

HIGH FLOW-T (Teflon® seat)

HIGH FLOW-H (Metal seat)

(Stainless steel / Ductile iron)

10K Rubber seat

Class 150 Rubber seat

(Aluminum alloy / Ductile iron / Cast iron)

HIGH FLOW Series

Low Pressure Series

Middle/High Pressure Series

Temperature (℃)

2.0

1.6

1.0

ー200

100177

232

538

0.14

0.9

1.4

1.8

1.42

2.0

9038

Pressure (MPa)

Pressure (MPa)

英文-本文QX-3.3 08.4.17 1:19 PM ページ 3

Page 4: Toyo Butterfly Valve.pdf

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JIS 10K Aluminum Butterfly Valves

●Conform to the specification of JIS and Japanesegovernment officesIt conforms to the specification of JIS B2032 (wafer typerubber-seated butterfly valves) and Japanese governmentoffices as a valve used for supply water services or air-conditioning facilities, etc. in buildings.●Half of conventional type by weight! Super light-weightand slim body made of aluminum alloySince a body is made of aluminum alloy die casting (ADC12),which has light weight and excellent mechanical strength, itis a general-purpose butterfly valve that weight is as light as1/2 of cast iron butterfly valve, and 1/10 of JIS cast iron gatevalve, and dimension and height are as compact as 1/4 and1/2 when compared with a gate valve.●Excellent seat sealing capability and durabilityBy adopting spherical-surface disc and spherical-surface seatstructure, high seat sealing capability and low torqueperformance are sufficiently improved as compared withformer products, and the durability of rubber seat is improvedimmensely.●Dew condensation-proofThe thermal insulation yoke made of austenitic stainless steelis provided between valve body and actuator, and it blockstransfer of the fluid temperature to a valve operating deviceand will minimize the dew condensation. Moreover, it isdesigned with the easy structure for disassembly and recycleof the material.(Refer to the 18-page graph for dew condensation-proofcapacity.)

●Suitable for rusty water preventionBy only disc and rubber seat contacting fluid, red water (rustywater) doesn't come out of valve body.Disc : 18Cr(s)-12NiMo steel (SCS14A-316SS)Rubber seat : EPDM (NBR or FKM available upon request)●Long neck structure in consideration of constructionmethod and operabilityFor the minimum 62mm long neck structure under theactuator, the heat and cold thermal insulation is easily carriedout, and it does not have trouble in valve operation.(When thermal insulation is also carried out with gearactuator, the extended indicator kit is available upon request.--- Refer to 14-page)●Wide range of selecting operatorsLever handleWorm gearPneumatic actuator (double/ single action) + Fig.550

Electric actuator

■ Features

- DEW CONDENSATION-PROOF -

1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line.2. An EPDM seated butterfly valve shall not be used for all oil applications.

Standard Specification550Fig.

JIS B2032Applicable standardWafer typeBody type

JIS5K/10K、ASME 150、(PN16)*3Mating flangeJIS B2002 series 46

(ISO 5752 Basic Series 20)End-to-end dimension

1.0 MPaMaximum service pressureEPDM seat : -20*4~100℃Service temperature

ADC 12 *1Body

Material

SCS 14A (316SS)DiscEPDM *2Rubber seatSUS 410Stem

SCS 13A (304SS)YokeEPDM *2O-Ring1.5 MPaShell (Water)Test

pres. 1.1 MPaSeat (Water)Remarks : *1 Two component polyurethane resin painting.

*2 NBR or FKM seat available upon request. A FKM seat is recommended for hot wafer supply line.*3 Max. pressure is 10 Bar.*4 Please consult our sales staff or distributor for usage under 0℃.

△! Caution :

英文-本文QX-3.3 08.4.17 1:19 PM ページ 4

Page 5: Toyo Butterfly Valve.pdf

5

JIS 10K Aluminum Butterfly Valves- DEW CONDENSATION-PROOF -

10K/150 Lever Operated Aluminum Wafer Butterfly ValveFig. 550LA

10K/150 Gear Operated Aluminum Wafer Butterfly ValveFig. 550GA

(mm)

ActuatorNo.D1L2L1H3H2H1HLdsize

L-1A188563534.5

127.5132.0

40.064.5

162166.5

3343

4250

4050

140.0150.0160.0

72.584.094.0

174.5184.5194.5

464652

6679101

6580100 L-1B

L-2A260584844.0195.0207.0

124.5136.0

239251

5656

125148

125150

(mm)

ActuatorNo.D1SL3L2L1H3H2H1HLdsize

G-00AN

100131523034

150.5155.0

127.5132.0

40.064.5

200.5205

3343

4250

4050

163.0173.0183.0

140.0150.0160.0

72.584.094.0

213223233

464652

6679101

6580100 G-00BN

G-01AN132673941219.0231.0265.0

195.0207.0234.0

124.5136.0165.0

269281335

565660

125148198

125150200 G-02AN140149894858

No.2170180915163360385

328353

238263

445470

6878

245295

250300

L1

H2

H1

H3D1

H

L2

d

L

L2L1

H2

H1

H

H3

D1

S

L3

L

d

英文-本文QX-3.3 08.4.17 1:19 PM ページ 5

Page 6: Toyo Butterfly Valve.pdf

6

Class 200/150/PN16 Ductile Iron Butterfly ValvesStandard Specification

908918957907917Fig. MSS SP-67 and API 609EN 593MSS SP-67 and API 609Applicable standards

Lug typeWafer typeBody typeASME Class 125/150EN PN16ASME Class 125/150Mating flange

MSS SP-67BS5155 wafer shortMSS SP-67End-to-end connection150 psi200 psi16 bar150 psi200 psiMaximum service pressure

NBR : 0~70℃、EPDM : -20~130℃*1 (Continuous service : 0~100℃)Service temperatureCast ironDuctile ironDuctile ironCast ironDuctile ironBody

MaterialAluminum bronzeDuctile iron

316 Stainless steelAluminum bronze, Ductile iron

316 Stainless steelDisc

NBR or EPDMRubber seat410 or 420 Stainless steelStem

225 psi300 psi24 bar225 psi300 psiShell (Water)Test pres. 165 psi220 psi17.6 bar165 psi220 psiSeat (Water)

14"~24"2"~12"50mm~600mm14"~24"2"~12"Size rangeRemarks : *1 There are some fluid type restrictions for the service at 130℃. Contact our sales staff or distributor for the details.

(mm)ASME 200 psi・EN PN16 Design DimensionsD1CDLH2H1HdNominal Size

EN PN16ASME 200mminch180125120.590436714719150502180145139.51044675155199656521 / 2180160152.5124469117321780803180180190.5146521011832271001004230210216176561272112651251255230240241.5206561392232771501506350295298.5257601692482951972008

<Lever Operated> Fig. 918-L Fig. 917-L

Fig. 957-L

1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line.2. An EPDM seated butterfly valve shall not be used for all oil applications.△! Caution :

D1 D1

HH1

H2

DC Cd

L Lug Wafer

英文-本文QX-3.3 08.4.17 1:19 PM ページ 6

Page 7: Toyo Butterfly Valve.pdf

7

Class 200/150/PN16 Ductile Iron Butterfly Valves

(mm)ASME 150/200 psi Design DimensionsFEL1D1CDLH3H2H1HdNominal Size

mminch282912280120.59043196714719450502282912280139.5104461975155202656521 / 24036135110152.5124462491173236808034036135110190.5146522410118324610010044036150110216176562412721127412512554036150110241.5206562413922328615015066351180170298.525760321692483251972008635118017036231268322193043812462501063511801704323647832244329406295300126654220310476.54077847309360447333350146654220310539.5466102473484155023854001666542203105785221144737243952643445018896836050063557512760423488587482500208968360500749.56801546047253663557960024

*: ASME 200 psi for size 2 to 12, 150 psi for size 14 to 24.

(mm)EN PN16 Design DimensionsFEL1D1CDLH3H2H1HdNominal Size

mminch2829122801259043196714719450502282912280145104461975155202656521 / 24036135110160124462491173236808034036135110180146522410118324610010044036150110210176562412721127412512554036150110240206562413922328615015066351180170295257603216924832519720086351180170355312683221930438124625010635118017041036478322443294062953001289683605004704077860309360461333350148968360500525466102603484155163854001689683605005855221146037243954043445018134904105006505751276542348862348250020134904105007706801546547253667157960024

Valve Figure Number CodingValve operationStemSeatDiscFig. No.

L: Lock lever handle S: 410/420 stainless steelN: NBRB: Aluminum bronze917, 907, 957, 918, 908 G: Worm gearM: 316 stainless steelE: EPDMD: Ductile iron

M: 316 stainless steel

LSNB-917Valve operationStem materialSeat materialDisc materialBasic Figure Number (Type of Butterfly valves)

(Class 200 Cast iron butterfly valve, Al-bronze disc, NBR seat, SUS410/420 stem, Lever operator)

<Gear Operated> Fig. 917-G Fig. 918-GFig. 907-G Fig. 908-GFig. 957-G

L1 L1

H

C C

H1

H2

L

Dd

H3 D1 D1

E

F

Wafer Lug

英文-本文QX-3.3 08.4.17 1:19 PM ページ 7

Page 8: Toyo Butterfly Valve.pdf

8

JIS 10K Ductile Iron Butterfly Valves

●Upgrade the conventional cast iron butterfly valveUpgrading the strength is accomplished with usingspheroidal graphite cast iron (Ductile iron FCD 450) fromconventional gray cast iron (FC 200). : sizes 50 to 300 mm●Excellent seat sealing capability and durabilityBy adopting spherical-surface disc and spherical-surface seatstructure, high seat sealing capability and low torqueperformance are sufficiently improved when compared withformer products, and the durability of rubber seat is improvedimmensely.●Non-peeling Seat-to-body ConstructionMolded-in (bonded) seat structure is employed (size 50 to300mm). This non-peeling seat-to-body construction assuresmaintenance-free application for h igh flu id ve lo c i tys ervice*1 , vacuum s ervice*2 and handling surging fluidvelocity. It also guarantees peel-free valve mounting onpipelines.*1 Maximum 4 meters / second for on-off service for valves up to

s ize 3 0 0 .*2 Up to 3 0 torr. Vacuum s ervice is option for s ize 3 5 0 and

larger.●ISO 5211 (Part-turn valve actuator attachment)Top flange for actuator complies with ISO 5211. ●Long neck structureProviding minimum 50mm length under actuator, thermalinsulation can be easily applied.

* JIS 1 0 K/ 1 6 K ductile iron butterfly valves with doubleflanged are available upon request.

●Easy automation is available upon request

Pneumatic actuated

Electric actuated

■ Features

1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line.2. An EPDM seated butterfly valve shall not be used for all oil applications.

Standard Specification562Fig.

JIS B2032 10KApplicable standardWafer typeBody type

JIS5K、JIS10KMating flangeJIS B2002 series 46

(ISO 5752 Basic Series 20)End-to-end dimension

1.0 MPaMaximum service pressureNBR seat : 0~70℃ *2EPDM seat : 0~100℃ *2Service temperature

FCD 450 / FC250 *1Body

MaterialSCS13ADisc

NBR / EPDMRubber seatSUS 403 or SUS 410Stem

1.5 MPaShell (Water)Test pres. 1.1 MPaSeat (Water)

Remarks : *1 Sizes 350 to 600 : Body material : FC250.*2 Please see Pressure-Temperature Rating on page 18.Please consult our sales staff or distributor for usage under 0℃.

△! Caution :

英文-本文QX-3.3 08.4.17 1:19 PM ページ 8

Page 9: Toyo Butterfly Valve.pdf

9

JIS 10K Ductile Iron Butterfly Valves

10K Lever Operated Ductile Iron Wafer Butterfly Valve

10K Gear Operated Ductile Iron Wafer Butterfly ValveFig. 562-UNSG (SCS13A disc, NBR seat)Fig. 562-UESG (SCS13A disc, EPDM seat)

Fig. 562-UNSL (SCS13A disc, NBR seat)Fig. 562-UESL (SCS13A disc, EPDM seat)

(mm)

ActuatorNo.D1L2L1H3H2H1HLdsize

No.11806450

44

147155173183

677591101

191199217227

43464652

506580100

506580100

No.223054211223

127139

265277

5656

125150

125150

(mm)ActuatorNo.D1SL3L2L1H3H2H1HLdsize

No.08012249292816614767206435050174197207

155173183

7591101

214252262

464652

6580100

6580100 No.1110

135643640 150235

247280

211223248

127139169

290302365

565660

125150197

125150200 No.2170180

9151

No.3

2502506063336361407

304329360

219244309

461486562

687878

247296333

250300350

310220955466462486548

415439488

341365414

617641728

102114127

385434482

400450500 No.43603501226889596536463776154579600

D1

L1

H1

L2

H2H

H3

L

d

D1

S

L3

H1

L2L1

H2H3

H

L

d

英文-本文QX-3.3 08.4.17 1:19 PM ページ 9

Page 10: Toyo Butterfly Valve.pdf

10

JIS 10K Ductile Iron Butterfly Valves

10K Center Handle Operated Ductile Iron Wafer Butterfly Valve

10K Gear Operated Ductile Iron Wafer Butterfly Valve (Nylon Lined)

Fig. 562-UNSC (SCS13A disc, NBR seat)Fig. 562-UESC (SCS13A disc, EPDM seat)

(mm)

ActuatorNo.D1H1HLdsize

VG1110

672714350507591101

279297307

464652

6580100

6580100

170127139169

341353397

565660

125150197

125150200

VG2200

310219244

453497

6878

247296

250300

Standard Specification565Fig.

JIS B2032Applicable standardWafer typeBody type

JIS 5K, JIS 10KMating flangeJIS B2002 series 46

(ISO 5752 Basic Series 20)End-to-end dimension

1.0 MPaMaximum service pressure0~60℃Service temperature

FCD 450 + Nylon 11Body

MaterialFCD 450 (+ Nylon 11) or SCS 13ADisc

NBR*Rubber seatSUS 410 or SUS 403Stem

1.5 MPaShell (Water)Test pres. 1.1 MPaSeat (Water)

Remarks : *1 Seat material for size 300 is EPDM.

d

D1

H

H1

L

(mm)

ActuatorNo.D1SL3L2L1H3H2H1HLdsize

G-00AN

100131

52303415513260205434950163174184

140150160

687989

213224234

464652

6579100

6580100 G-01BN

673941G-01AN132219

231266

195207234

110122155

269281351

565660

125147196

125150200 No.2170180915163

W3200178976167328361

282315

220255

428461

6878

248297

250300 W463

Fig. 565-NNSG (Nylon lined disc, NBR seat)Fig. 565-UNSG (SCS13A disc, NBR seat)

L2L1

H2

H1

D1

H3HS

L3

L

d

英文-本文QX-3.3 08.4.17 1:19 PM ページ 10

Page 11: Toyo Butterfly Valve.pdf

(mm)

ActuatorNo.D1SL3L2L1H3H2H1Ldsize

W11110155

7042

42

14110568435250151161176

115125140

8398115

464652

6780102

6580100 W12

W2016016051201216251

165180205

135140180

565660

126150199

125150200 W3200178976167Remarks: Size 250 or 300 available upon request. Please inform the standard No. of the mating flange when ordering. 11

ROTARY FOCUS® / JIS 20K Ductile Iron Butterfly Valves

20K (10K/16K) Ductile Iron Wafer Butterfly Valve (Flow Control Type)Fig. 646-UNSG (Gear)Standard Specification

646Fig. 10K, 16K and 20KApplicable standardWafer typeBody type

JIS10K/16K/20K, ASME 125/150Mating flange

JIS B2002 series 46(ISO 5752 Basic Series 20)End-to-end dimension

2.0 MPaMaximum service pressureNBR seat : 0~70℃EPDM seat : 0~100℃ Service temperature

FCD450Body

MaterialSCS13ADisc

NBR or EPDMRubber seatSUS 420J2StemNBR or EPDMO-Ring3.0 MPaShell (Water)Test

pres. 2.2 MPaSeat (Water)Remark: Please inform the standard No. of the mating flange when ordering.

(mm)

ActuatorNo.D1SL1DH4H3H2H1Ldsize

W1211015542

9011512614645

141151161176

105115125140

688398115

43464652

526780102

506580100

W20160160181206257

201216251

165180205

135140180

565660

126150199

125150200 W32001786757

L1

1

S

D

2H3H

4H

1H

L

D d

1. A rubber seat (NBR/EPDM) may deteriorate at an earlystage in service for hot water supply line.

2. An EPDM seated butterfly valve shall not be used forall oil applications.

△! Caution :

ROTARY FOCUS®

20K Gear Operated Ductile Iron Wafer Butterfly ValveStandard Specification

570Fig. JIS B2032Applicable standardWafer typeBody type

JIS10K/16K/20K, ASME 125/150Mating flange

JIS B2002 series 46(ISO 5752 Basic Series 20)End-to-end dimension

2.0 MPaMaximum service pressureNBR seat : 0~70℃ *1EPDM seat : 0~100℃ *1 Service temperature

FCD 450Body

MaterialSCS 13ADisc

NBR or EPDMRubber seatSUS 420J2StemNBR or EPDMO-Ring3.0 MPaShell (Water)Test

pres. 2.2 MPaSeat (Water)Remark: *1 Please see Pressure-Temperature Rating on page 18.

Fig. 570-UNSG (SCS13A disc, NBR seat)Fig. 570-UESG (SCS13A disc, EPDM seat)

L2L1

L3

1

S

d

D

2H3H

1H

L

英文-本文QX-3.3 08.4.17 1:19 PM ページ 11

Page 12: Toyo Butterfly Valve.pdf

12

HIGH FLOW®-T/H Series (Stainless steel / Ductile iron body)High Performance Double Off-Set Butterfly Valve

Standard SpecificationHIGH FLOW ®-H (Metal seat)HIGH FLOW ®-T (Teflon® seat)Type

593 (10K)594 (16K)

595 (Class150)

583 (10K)584 (20K)

585 (Class150)

590 (10K)591 (16K)

592 (Class150)

580 (10K)581 (20K)

582 (Class150)Fig.

JIS 10K/16K/20K, ASME 125/150BS 4504 PN10/16, DIN PN10/16Mating flange

JIS B2002 series 46 / ISO 5752 Basic Series 20End-to-end dimensionJPI-7S-83, API 609, JV-9 Class 150Pressure-Temperature Rating

1.75 MPa2.0 MPa1.75 MPa2.0 MPaMaximum service pressure Reverse pressure (pressure from stem side) :1.0 MPaDisc side to Stem side *1Flow direction

Wafer typeBody type-10℃ ~350℃-29℃ ~538℃-10℃ ~232℃-29℃ ~232℃Service temperature

Design pressure x 1.5Shell (Water)Test pres. Air : 0.6 MPa (Optional test : Design pressure x 1.1 in water)Seat

JIS B2003 rate 2 *2Tight shutoffAllowable leakageFCD-SSCS 13AFCD-SSCS 13ABody

MaterialSCS 13A (Chrome plated)SCS 13ADisc

SUS 304StemSUS 316LPTFE / R-PTFESeat ringGrafoilGrafoil with Teflon®Gland packing

Lever, worm gear, air cylinder, motorActuator type

Steam, emissions gas, air, industrial water, food, oil, powder *3, grain *3Applicable media

Primer : Wash primerFinish : SilverNo paintPrimer : Wash primer

Finish : SilverNo paintBody paint

Remarks : *1. Regardless flow pressure, Disc side should be pressurized in the normal direction of the flow.*2. Zero leakage is available upon request. Please consult our sales staff or distributor.*3. For some media, this valve cannot be used depending on some operating condition.

●Improvement of the flow rate characteristicsTo compare with, when Cv value of the conventional highperformance butterfly valve is 100, the value of gate valvebecomes 200 and more. It was difficult to achieve high flowwith lower pressure loss. Then, HIGH FLOW®-T/ H isdeveloped for the purpose that pressure loss is loweredimmensely with high flow. Thereby, Cv value which wasbelow a half of a gate valve has been improved to about 70%,and the performance which customes demand has beenrealized sufficiently.(Refer to Table 1 and sectional drawing)

●Lower torqueWith setting up an optimum position for the sealing point ofdisc and seat ring, and an eccentricity of disc and seat ring inthe valve, we developed new high performance butterfly valve,HIGH FLOW®-T/ H, with lower and excellent operationtorque.

●Upgrade the temperature characteristicThe volume of Teflon® seat has been lessened and theexcellent seat sealing capability from low temperature to hightemperature is realized by reducing the influence fromthermal expansion.

■ FeaturesTable 1 : Comparison table for Cv Value (Toyo 150mm)

Gate valveGlobe valveConventionalHP butterfly

HIGH FLOW ® -T/H

19204858301330Cv Value1443662100Ratio

Disc

Stem

Pipe bore

Fluid flows through the area except diagonal section in pipe bore.

Sectional drawing

英文-本文QX-3.3 08.4.17 1:19 PM ページ 12

Page 13: Toyo Butterfly Valve.pdf

13

(Stainless steel / Ductile iron body) HIGH FLOW®-T/H

■ Pressure-Temperature Rating for HIGH FLOW T/H

10K/16K/20K/150 Gear Operated Teflon® Seated/Metal Seated Wafer Butterfly ValvesFig. 590-G (10K, FCD-S body, Teflon® seat)Fig. 591-G (16K, FCD-S body, Teflon® seat)Fig. 592-G (Class 150, FCD-S body, Teflon® seat)Fig. 593-G (10K, FCD-S body, SUS316L seat)Fig. 594-G (16K, FCD-S body, SUS316L seat)Fig. 595-G (Class 150, FCD-S body, SUS316L seat)

Fig. 580-G (10K, SCS13A body, Teflon® seat)Fig. 581-G (20K, SCS13A body, Teflon® seat)Fig. 582-G (Class 150, SCS13A body, Teflon® seat)Fig. 583-G (10K, SCS13A body, SUS316L seat)Fig. 584-G (20K, SCS13A body, SUS316L seat)Fig. 585-G (Class 150, SCS13A body, SUS316L seat)

(mm)

ActuatorNo.D1SL1H4H3H2H1Ldsize

W111101554245

206224231243

170188195207

88101108120

43464652

50657999

506580100 W12

W2271298321

235252275

145167189

565660

126148190

125150200

W20160W32001786757 W40371

401325351

232262

6878

239288

250*300* W53002609068Remarks: * Sizes 250 and 300 are available in Fig. 580/581/582.

L1

1

S

D4

d

L

FLOW

H

3H2H

1H

Temperature (゚ C/゚ F)

Pressure (MPa/Psi)

0

0 100 200 300 400 500 600 700 800 900 1000

ー500

0.5

1.0

1.51.5

2.0

(MPa)(Psi)300

200

100

050 100 150 200 250 300 350 400 450 500

53835023220017738ー10ー29

0.14

1.4

1.75

550

Upper limit of metal seat

Upper limit of Teflon seat

Please contact our sales staff or distributor for service under the lower temperature below -10℃.

SCS 13A Body

FCD-S Body

(゚ C)

( F゚)

英文-本文QX-3.3 08.4.17 1:19 PM ページ 13

Page 14: Toyo Butterfly Valve.pdf

14

Special Specification

Attachment position for actuatorDue to the operation or the piping space, the position of anactuator such as lever, worm gear, electric or pneumaticactuators can be changed as mentioned below.

●Position I / Position II (Standard position)In case that the flow direction is restricted in HighPerformance Butterfly Valves, Position I becomes thestandard position when the flow comes from the left in thefigure shown, and Position II comes from the right.When installing the valve, please check the flow direction isthe same as the arrow on the valve body.

●Position III / Position IV (the quarter-turned positionfrom the standard)It is possible to adjust the actuator at the site. However, sincethe delicate adjustment for disc positioning is required, werecommend you to advise this request when ordering.

Indicator kit (extended indicator for thermal insulation)This kit is for an indicator that can be installed in case ofcovering worm gear unit with thermal insulation material.

●For Fig. 550GAThis indicator is for Fig. 550GA, 10K Aluminum alloy butterflyvalves on page 4.○The indicator can be easily installed to mount on a wormgear unit.

○Only by inserting on the existing gear unit, it is simplyattached.

○Because indicator is made with a plastic material, dewcondensation is minimized in case of cold water service.

○ It is possible to adjust length from 62mm to 75mmdepending on thermal insulation thickness.

○Since the back of indicator plate is adhesive, they can attachon thermal insulation.

○Available in size 40 to 200.

●For ductile iron butterfly valvesThis indicator kit is used in the following models.

○Depending on thickness of thermal insulation material, it ispossible to adjust within 35mm to 55mm.

PageValve sizeActuatorFig. No.8 - 10From 50 to 300

Worm gear type

56210From 50 to 20056511From 50 to 200570, 646

12 - 13From 50 to 250High Flow ®-T/H

Position

Open

OpenOpen

Open

Ⅰ Ⅱ Ⅲ Ⅳ

Although this example figure is for worm gear type, otheractuators can also be changed as same.The arrow in the figure shows the turn direction of ahandle.

Fig. 550GA

Fig. 570, 646 The status in thermalinstallation

Indicator plate

Indicator

Fig. 562, 565

英文-本文QX-3.3 08.4.17 1:19 PM ページ 14

Page 15: Toyo Butterfly Valve.pdf

15

Technical Data

●Fig. 570■ Pressure Loss Coefficient / Equivalent Pipe Length

■ Pressure Loss (Fig. 562 / 565 / 917 / 918 / 957)~Full open position with clear water (Non-Pulsate)

10000.0

1000.0

100.0

10.0

1.0

0.190 70 50 30 10

Valve opening (Degrees)

Pressure loss coefficientξ

65mm~100mm

50mm

125mm150mm

200mm

Size

0.098

0.98

9.8

0.001

0.01

0.1

0 10 100 1000 10000

Flow rate (m3/h)

(kPa) (kgf/cm2)

Pressure loss

50A 65 80 125100 150 250 350 450

200 300 400500 600

Pressure loss can be determined by the following formula using pressure loss coefficient.

△P=ζーγ・10ー6{△P=ζーγ・10ー4}

△P:Pressure loss MPa{kgf/cm2}ζ:Pressure loss coefficientν:Flow velocity of pipe m/s g:Acceleration of gravity m/s2

  (=9.8m/s2)γ:Specific gravity N/m3{kgf/m3}  In case of water, use 9800N/m3{1000kgf/m3}

The flow velocity (ν) can be obtained by the following formula.

ν=ー

Q:Flow rate m3/sA:Cross-sectional area of pipe m2

QA

ν2 ν22g 2g

●High Flow®-T/H

10000.0

1000.0

100.0

10.0

1.0

0.190 70 50 30 10

Valve opening (Degrees)

Pressure loss coefficientξ

50mm

65mm

80mm~200mm

250mm300mm

Size

(m)30025020015012510080655040mm--2.83.43.13.32.62.02.4-

(m)30025020015012510080655040mm9.98.57.55.04.24.02.93.13.6-

●Equivalent pipe length for Fig. 570 ●Equivalent pipe length for High Flow®-T/H

英文-本文QX-3.3 08.4.17 1:19 PM ページ 15

Page 16: Toyo Butterfly Valve.pdf

16

Technical Data

The Cv value _ which is used by TOYO VALVE to indicate the capacity of a valve _ is a flow rate represented in terms ofU.S. gallons per minute when clear water at 60 F゚ flows through a valve, in which the differential pressure between itsoutlet and inlet is kept at 1 psi _ 6.89kPa.

The Cv value can be determined by experiment, and the relation between the Cv value and the flow rate or pressure drop,when the fluid is water.

In case of water, the pressure drop or the flow rate can be obtained by the following formulas.

ΔP = 0.134 Q2GLCv2

ΔP = pressure drop(MPa)

Q = flow rate(m3/s)

Q = 2.735Cv ΔPGL

GL= specific gravity of fluid when setting water to 1

Cv= Cv value

Flow Coefficient (Cv Value)

●Fig. 550Valve opening (Degrees)Size 90807060504030200

77106

6692

4670

3150

2135

1326

715

17

00

40mm50

253369901

236253526

141162352

95105224

6472145

394689

243057

121622

000

6580100

102211902746

6959482156

4636711410

303426974

189283615

135196361

79115237

3655113

000

125150200

43506860

40676414

31324939

21703360

12832024

8051269

326508

261412

00

250300

●Fig. 562 / 565Valve opening (Degrees)Size 90807060504030200

124270397671

107232341577

75163240404

47102149252

296494158

18395796

10223355

5121729

0000

50mm6580100

101315322792

87113182400

6109221680

3815761050

239362660

145219400

83126230

4466120

000

125150200

40256010

34625168

24233618

15142260

9501418

575859

325493

160258

00

250300

●Fig. 570Valve opening (Degrees)Size 90807060504030201050

126250350610

118235329573

91180252439

56112157273

336692160

214259103

12233256

5101424

1224

0000

0000

50mm6580100

110016503700

103415513478

79211882664

4937391658

289434973

186279625

101152340

4364144

81226

000

000

125150200

英文-本文QX-3.3 08.4.17 1:19 PM ページ 16

Page 17: Toyo Butterfly Valve.pdf

17

Technical Date●Fig. 646

Valve opening (Degrees)Size 80706050403020105092145227462

76121195367

6095154266

4469111181

294673115

19304367

11182234

46812

1235

0000

50mm6580100

6759501450

5427651168

406582889

282411628

181265405

104152231

5071109

152031

5610

000

125150200

●High Flow®-T/HValve opening (Degrees)Size 90807060504030201050

102202330550

80159260433

61122199332

4590148247

3265106177

224472121

14284676

7152542

361017

1247

0000

50mm6580100

94013502250

74110651775

5688161360

4236071012

303436727

207297496

131188314

73104174

294271

131831

000

125150200

37005500

29194339

22363325

16652476

11951777

8161213

516768

287427

117174

5177

00

250300

●Fig. 917 / 907 / 957 / 918 / 908Valve opening (Degrees)Size 90604530

124270397671

47102149252

235074125

10223355

2"21 / 234

50mm6580100

101315322792

3815761050

189286522

83126230

568

125150200

40256010

15142260

7431123

325493

1012

250300

752510080

28293760

13711787

617826

1416

350400

1312015990

49336012

24412969

10761311

1820

450500

2369089074449194224600

英文-本文QX-3.3 08.4.17 1:19 PM ページ 17

Page 18: Toyo Butterfly Valve.pdf

18

Pressure-Temperature Rating■Rubber Seat

■ Dew condensation-proof capacity (Fig. 550)─ Relation between environment (temperature and humidity) and dew point temperature ─

●Application of Pressure-Temperature Rating(1) This diagram is prepared with based on maximumallowable working pressure and temperature, pressure-temperature characteristics of EPDM in JIS B2032 (Wafertype rubber-seated butterfly valves).In actual application, it is necessary to expect the safetyallowance in consideration of piping design conditions, etc.Generally, the following safety allowance is recommended.○ For large size10 - 15%.

○ For pulsated flow or steam (Teflon® or metal seat)20 - 25%.

(2) In case of applying some regulations, such as Japanesegovernment standards, etc., it may be restricted inmaterial, temperature, design, strength, etc. Beforehand,please refer to related regulation or standard.

(3) In JIS B2032, the maximum allowable flow verocity of fluidwhen the valve is fully opened is specified as 3m/ s atnominal pressure 10K and 4m/s at nominal pressure 16K,and 30m/ s in case of gas. If the flow verocity exceedsthese criteria, the pipe diameter should be revised.Note: 1. The maximum allowable working pressure is affected by the

mating flange when installing the valve with JIS5K flanges.Static water flow: 0.7MPaPulsated water flow: 0.6MPa

<Note> Critical zone… Boundary zone between dew condensationzone and non-dew condensation zoneThe figure is given certain range in consideration of atmosphericpressure by the difference in height above sea level and climate, thecircumstance around pipe, temperature change of the fluid in pipe (coldwater), dispersion of data, etc.

1. A rubber seat (NBR/EPDM) may deteriorate at an early stage in service for hot water supply line.2. An EPDM seated butterfly valve shall not be used for all oil applications.

△! Caution :

15

98

95

90

85

80

75

70

65

6020 25 30 35

Environment humidity (%)

Dew point temperature (%)

Environment

temperature (℃)

18 20 22 24 26 28 30 32 34

3638

40

Dew condensation zone

Non-dew condensation zone

Critical zone

0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

(MPa)(Psi)300

200

100

00

320 100 200

20 40 60 80

1.8

1.44

0.9

100ー40 ー20

ー10 70 90

Temperature ( C゚/゚ F)

Upper limit of Nylon Lining

Upper limit of NBR seat

Max. allowable pressure for 10K type

Lower limit of NBR seat

Lower limit of valve body madeof FC250/FCD450

Max. allowable pressure for 16K type/PN16

Max. allowable pressure for class 200

Max. allowable pressure for class 150

Max. allowable pressure for 20K type

Lower limit of EPDM seat

Upper limit of EPDM seat

Pressure (MPa/Psi)

( C゚)

( F゚)

英文-本文QX-3.3 08.4.17 1:19 PM ページ 18

Page 19: Toyo Butterfly Valve.pdf

19

Quality Policy

Valve Figure Number Coding

562 - U N S L (10K Ductile wafer butterfly valve, SUS304 disc, NBR seat, SUS403 stem, Lever operator)① ② ③ ④ ⑤

① Basic Figure Number (Type of Butterfly Valves)

② Disc MaterialB: Aluminum bronzeD: Ductile ironU: 304 stainless steelM: 316 stainless steelN: Nylon lined ductile iron

③ Seat materialN: NBR (Buna-N)E: EPDMF: FKMT: Teflon®

H: Metal (316L)

④ Stem materialS: 403/410/420 stainless steelM: 316 stainless steel

⑤ Valve operationL: Lever handleG: Worm gearC: Center handleX: Bare stemP: PneumaticE: Electric

ISO9001 ISO14001

英文-本文QX-3.3 08.4.17 1:19 PM ページ 19

Page 20: Toyo Butterfly Valve.pdf

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