TOYOTA VEHICLE SECURITY SYSTEM TVSS IV-D210286BA-A1E5-4C42-9AD7-F15D77… · Celica (RHD) - 7 08-02...

CELICA (RHD)

TOYOTA MOTOR CORPORATION

INSTALLATION INSTRUCTIONS

for

PART NUMBER

MAIN KIT 08585-12950FITTING KIT 08586-2D832SUB KIT (SIREN AND RADAR) 08586-1A891STATUS MONITOR (LED KIT) Application:When switch base is used. 08192-1A990

FOR **T23*R

Pdf ADPA 2T4RT23/J-0-1.pdf

09/23/02

ALARMTOYOTA VEHICLE SECURITY SYSTEM

TTVVSSSS IIVV--DD

08-02

PRECAUTIONS

Celica (RHD) - 2

Celica (T23) TVSS IV-D

PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE TVSS INSTALLATION

• Be sure to disconnect the negative (-)lead from the battery terminals.

• Do not pinch the rear wiring or harnessin the tightened part.

• When passing the wires through thebulkhead or other panels, use a grommet to ensure waterproofing.

• Protect the wiring with tape when it ispassed through a hole.

• When disconnecting the connectors,be sure to grip the connector body.Do not tug on the wiring.

• Do not forcibly pull any car wiring harness.Rough tugging may result in opened con-nections, or a broken wire or harness.

• Confirm that lamps, horn, wiper andother car accessories operate normally.

• Protect your car with wing covers,seat and so on.

• Use the correct tool when tighteningbolts or nuts.

• Before drilling a hole, check that the rearof the mounting wall is clear.

• Be sure to firmly tighten connectorsand terminals.

• Before connecting the power wiring tothe battery, check the wiring con-nections, harness, etc. to see that theyare properly secured.

• Check body and trim near area of installation to be certain nodirt or scratches resulted from the installation.

waterproof - O.K. !!

Grommet

Stop it !

Taping

Insert completely

08-02

TABLE OF CONTENTS

Celica (RHD) - 3


Precautions ................................................................................................................................................................ 2

System Components• Fitting Kit ........................................................................................................................................................... 4• Main Kit ............................................................................................................................................................. 5• Sub Kit ............................................................................................................................................................... 6• Status Monitor (LED KIT) .................................................................................................................................. 6

System Layout and Wire Harness Outline (main) ..................................................................................... 7

System Layout and Wire Harness Outline (engine) ................................................................................. 8

Connector Arrangement of the TVSS Fitting Kit (Pin View) ................................................................. 9

TVSS Installation Instructions• Vehicle Disassembly .......................................................................................................................................... 10• Wire Harness Installation part-1 ........................................................................................................................ 18• Mounting the TVSS ECU .................................................................................................................................... 20• Mounting the Status Monitor ............................................................................................................................. 22• Mounting the Siren ............................................................................................................................................ 25• Wire Harness Installation part-2 ........................................................................................................................ 27• Mounting the Radar Sensor ............................................................................................................................... 29• Mounting the Hood Switch ................................................................................................................................ 32• Attaching the Stickers ........................................................................................................................................ 34

08-02

FITTING KIT 08586-2D832

Celica (RHD) - 4


Pos. No. Description Qty

WIRE HARNESS 1

TVSS ECU BRACKET 1

HOOD SWITCH 1

HOOD SWITCH BRACKET 1

SIREN MOUNTING BRACKET 1

STATUS MONITOR 1

BUTYL TAPE 2

BOLT (M6 X 18) 2

NUT (M6) 3

FOAM (1 DIVISION ON 1 SHEET) 5

FOAM (2 DIVISIONS ON 1 SHEET) 2

WIRE TIE 25

WINDOW STICKERS 213

12

11

10

9

8

7

6

5

4

3

2

1

08-02Celica (RHD) - 5


ATT

OOY

6 7 8

109 11 12

13

21 3 4

5

MAIN KIT 08585-12950


TVSS ECU 1

ECU PROTECTIVE BRACKET 1

BLIND RIVET 2III

II

I

III III

08-02 Celica (RHD) - 6


SUB KIT (RADAR AND SIREN) 08586-1A891


RADAR SENSOR 1

CAP 2

SIREN 1

SIREN BRACKET 1

BOLT 2

NUT 2

SIREN WIRE HARNESS 1

RADAR SENSOR HARNESS 1viii

vii

vi

viv

iii

ii

i

iii

ix x xi

iii iv v

vi vii viii

STATUS MONITOR (LED KIT) WHEN SWITCH BASE IS USED 08192-1A990


LED 1

LED ADAPTOR WIRE HARNESS 1

WIRE TIE 2xi

xix



SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (MAIN)

TVSS ECU

tvss ecu connector (26P female grey)

ground terminal

status monitor (2P female clear)

Pre-wired connector (18P male)

radar sensor

radar sensor connector (4P female)

Siren

Siren connector (6P female)

Joint connector (5P male)

Joint connector (5P female)

Sensitivity Terminal wire (yellow)

LED connector (2P male clear)

LED connector (1P male brown-wired)O

N

M

L

K

J

H

G

F

E

D

C

B

A

F

M

GL

K

EP O

C

DN A

B

H

J

08-02 Celica (RHD) - 8


SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (ENGINE)

Pre-wired connector (2P female white)a

a



CONNECTOR ARRANGEMENT OF THE TVSS (PIN VIEW)

B

(female)

C

(ground terminal)

D

(female)

E

(male)

G

(female)

J

(female)

K

(male) (female)

M

(female) (male) (male) (male)

a

(female)

L

N O P

Figure 1

08-02

VEHICLE DISASSEMBLY

Celica (RHD) - 10

2.

a) Remove the screw (2x) securingthe hood opener lever .

b) Remove the hood opener cable from the lever as follows : pull downthe cable and remove it from the slotof the lever .

Rotate the cable down and removeit from the hole of lever .3

4

34

34

3100


1.

Using the moulding remover (SST), removethe driver’s side cowl cover and stepcover .

: Clip (1x): Clip (7x)

102

21

Figure 2

102

1

2

3.

a) Using the moulding remover (SST),remove the under dash cover .

: Bolt (2x): Clip (3x)

b) Remove and discard the switch holecover from the under dash cover

if equipped.56

102

5

Figure 3

102

6102

5

3

4

4

100

Celica (RHD) - 11

WHEN SWITCH BASE IS USED

5.

Remove the steering column lower cover.

: Screw (1x)101

8


6.

Using the moulding remover (SST), removethe meter panel cover .

: Clip (2x)

: Screw (2x)100

9


08-02

Figure 4

Figure 5

Figure 6


4.

a) Turn the steering wheel to the left ,then remove the screw .

b) Turn the steering wheel to the right ,then remove the screw .100

7

1007

100100

101

100

7 7

8

9

Do not scratch the meter panel.

CAUTION

Celica (RHD) - 12


7.

Remove the steering column upper cover.

: Clip (1x)

10


08-02

Figure 7

FOR MANUAL TRANSMISSION

8.

a) Remove the shift knob .

b) Using the moulding remover (SST),remove the shift cover .

: Clip (6x)

12

11

FOR AUTOMATIC TRANSMISSION

9.

Using the moulding remover (SST), removethe shift cover .

: Clip (6x)

13

Figure 8

Figure 9

11

10

12

13

Do not scratch the meter panel.

CAUTION

Celica (RHD) - 13


08-02

WITH MANUAL AIR CONDITIONER

10.

a) Pull and remove the air conditionercontrol knobs (4x).

b) Using the moulding remover (SST),remove the cluster panel .

: Screw (2x): Screw (2x)

: Clip (7x)104103

15

14

Figure 10

14

104103

15

FOR ALL MODELS

12.

Remove the audio unit .

: Bolt (4x)105

17

Figure 12

17

105

105

WITH AUTO AIR CONDITIONER

11.

Using the moulding remover (SST), removethe cluster panel .

: Screw (2x): Clip (7x)

104

16

Figure 11

104

16

Celica (RHD) - 14

13.

a) Remove the screw securing theswitch assembly .

b) Remove the vehicle’s bracket .19

18100

15.

Pull and remove the rear shelf cover . 21


08-02

Figure 15

14.

Disconnect and remove the console com-partment .

: Screw (4x): Bolt (2x)109

100

20

Figure 14

Figure 13

100109

20

100

21

18

19

100

Celica (RHD) - 15


08-02

16.

a) Remove the luggage compartmentcarpet .

b) Remove the tire cover .23

22

Figure 16

22

23

FOR VEHICLES WITH DECK FLOOR BOX

18.

a) Remove the hook .

b) Remove the passenger’s side deckfloor box .

: Bolt (2x)106

27

26

Figure 18

26106 106

FOR VEHICLES WITH DECK FLOOR BOX

17.

a) Remove the hook .

b) Remove the driver’s side deck floorbox .

: Bolt (2x)106

25

24

Figure 17

106

24

27

25

Celica (RHD) - 16


08-02

20.

Remove the rear seat back .

: Bolt (4x)108

29

21.

Pull up and remove the rear seat cushion.30

Figure 20

Figure 21

Hook

108108

29

30

19.

Using the moulding remover (SST), removethe luggage front box .

: Clip (2x)107

28

Figure 19

107

28

Celica (RHD) - 17


08-02

22.

a) Remove the hooks .

: Bolt (2x)

b) Using the moulding remover (SST),remove the deck back trim .


: Clip (4x)108107

32

106

31

Figure 22

107

106

31 108

31106

32

107

24.

a) Remove the rear seatback hinge and rear seatback hook .

: Bolt (4x)

b) Using the moulding remover (SST),remove the driver’s side quarter insidetrim board cover .

: Clip (5x)

37

108

3635

Figure 24

108

108

35

36

37

23.

a) Remove the rear shelf cover hook .

: Screw (1x)

b) Using the moulding remover (SST),remove the deck trim side panel .


107

34

108

33

Figure 23

108 33

34

107

Celica (RHD) - 18


08-02

WIRE HARNESS INSTALLATION PART-1

2.

a) Reconnect the 5P connectors , ofTVSS wire harness .

b) Connect the 18P connector (white) of the TVSS wire harness to the pre-wired 18P connector .39

1

F

1

LK

1.

Remove the tape securing the pre-wired 18P (grey) connector .39

38

3.

Route and attach the TVSS wire harnessto the vehicle harness using the wire

ties (2x).12

1

Figure 25

Figure 26

Figure 27

38

39

FK

L

391

G

12

1

Route the TVSS wire harness tothis position after installing the sirenafter reconnect.

1

NOTE

Celica (RHD) - 19


08-02

4.


ties (1x).12

1

Figure 28

1 12

C

D

B

Celica (RHD) - 20


08-02

C

D

A

B

MOUNTING THE TVSS ECU

2.

a) Fit the nose adaptor fitting to thenose of the rivetting tool .

b) Open the rivetting tool and put theblind rivet on the nose.

c) Insert the tip of the blind rivet through the hole in TVSS ECU asfar as it will go.

d) Close the rivetting tool armsrepeatedly until the blind rivet comes away.

III

200

I

III

III

200

200201

3.

a) Fit the TVSS ECU bracket to theTVSS ECU .

b) Attach the second butyl tape to thebottom of the TVSS ECU .I

7

I

2

1.

a) Test the system as explained in theSETTING GUIDE.

b) Connect the TVSS ECU connector of the TVSS wire harness 26P(grey) to the TVSS ECU .

c) Fit the protective bracket to TVSSECU with the blind rivets (2x).IIII

II

I

1

B

Figure 29

Figure 30

Figure 31

II

III

I

III

B1

200

201

III200

200

I

7

2

Celica (RHD) - 21


08-02

Figure 32

Figure 33

4.

Fit the TVSS ECU to the driver’s sidecowl area stud bolt using the nut (1x).

938I

5.

a) Remove the ground bolt .

b) Locate the ground terminal of theTVSS wire harness .

c) Secure the ground terminal togetherwith the vehicle’s ground terminalusing bolt .

b) Attach the TVSS wire harness tothe vehicle harness using the wire tie

(1x).12

1

102

c

1

c

102

I

I

9 38

D

102

12

C

Celica (RHD) - 22


08-02

MOUNTING THE STATUS MONITOR (WHEN SWITCH BASE IS UNUSED)

Figure 35

2.

a) Connect the 2P connector (clear) ofTVSS wire harness to the 2P con-nector (clear) of status monitor .

b) Wrap the 2P connectors into the foam(1x).10

6

1

D

1.

Fit the status monitor to the under dashcover .5

6

Figure 34

5

6

5

D

10

THE STATUS MONITOR (WHEN SWITCH BASE IS USED)

Celica (RHD) - 23


2.

a) Remove the nut and washer from theLED .

b) Put the LED 1P connectors throughthe hole .

c) Fit the LED into the hole of thecolumn upper cover with the nutand washer.

101ix

1

ix

3.

a) Connect the brown-wired 1P connec-tor of the LED wire harness tothe brown-wired 1P connector of theLED .

b) Connect the white/black-wired 1Pconnector of the LED wire harness

to the white/black-wired 1P connec-tor of the LED .

c) Refit the column upper cover .10

ix

xP

ix

xO

1.

a) Measure and mark the hole centreon the column upper cover .

b) Drill a hole from the back side.1

101

08-02

Figure 36

Figure 37

Figure 38

10

10

10

ix

1

1

OPxx

ix

10mmØ9mm

Celica (RHD) - 24

4.

Connect the 2P connector of the TVSSwire harness to the 2P connector ofthe LED harness .x

N1

D

5.

a) Secure the 1P connectors to the vehi-cle harness using the wire tie (1x).

b) Secure the TVSS wire harness tothe vehicle harness using the wire tie

(1x).

c) Wrap the 2P connectors in the foam.10

xi

1

xi


08-02

Figure 39

Figure 40

1

1

10

x

xi

xi

N

D

MOUNTING THE SIREN

Celica (RHD) - 25


08-02

Figure 41

2.

a) Measure and mark the hole centre (2x) on the driver’s side luggage com-partment panel.

b) Drill the holes (2x). 2

2

3.

a) Connect the 6P connector (grey) ofthe TVSS wire harness to the 6Pconnector (grey) of the siren harness

.

b) Wrap the 6P connectors into the foam(2x).11

vii

1

J

1.

a) Connect the siren wire harness tothe siren .

b) Put the bolts (2x) into the sirenbracket .

c) Fit the siren to the siren bracket using the bolts (2x) and nuts (2x).

viv

iviii

iv

8

iii

vii

Figure 42

Figure 43

36mm

38mm120mm

vii

vi

8

vi

iv

v

iii

Ø7mm2

Ø7mm2

11

vii

iiiJ

1

Celica (RHD) - 26


08-02

4.

Fit the siren and the siren mountingbracket with bolts (2x) and nuts (2x).

985

iii

5.

a) Secure the TVSS wire harness andsiren wire harness using the foam

(2x).

b) Attach the TVSS wire harness tothe vehicle harness using the wire tie

(1x).12

1

10

vii

1

Figure 44

Figure 45

iii

81

59

10

12

iii

Celica (RHD) - 27


08-02

WIRE HARNESS INSTALLATION PART-2

2.


ties (5x).12

1

3.


ties (3x).12

1

1.

Route and attach the TVSS wire harnessto the vehicle harness using the wire tie(1x).12

1

Figure 46

Figure 47

Figure 48

1

12

1

12

12

1

12

Celica (RHD) - 28

4.

a) Connect the 5P connector to the 5Pconnector .

b) Route and attach the TVSS wire harnessand 5P connectors to the vehicle har-

ness using the wire ties (2x).12

1

L

K

5.


ties (2x).12

1


Figure 49

Figure 50

08-02

1

1

12

1

1212

K

L

MOUNTING THE RADAR SENSOR

Celica (RHD) - 29


1

MIN MAX

2.

a) Incline the radar sensor bracket to90˚ as shown.

b) Attach the butyl tape to the radarsensor bracket.

7

i

3.

a) Hole the butyl tape as shown.

b) Insert the wire tie through the hole.12

7

1.

a) Remove the cap from the radar sen-sor .

b) Locate the trimmer in the small hole.

c) Turn the trimmer clockwise to themaximum position.

d) Turn the trimmer counterclockwiseto the first position from the maximum.

e) Test and adjust the radar sensor sensi-tivity in accordance with the SETTINGGUIDE.

f) Refit the cap .c

d

d

d

i

c

08-02

Figure 51

Figure 52

Figure 53

d

c

i

i

i

7

712

Hole

Celica (RHD) - 30


08-02

4.

a) Attach the foam to the back side ofconsole compartment .

b) Attach the radar sensor to the con-sole compartment using the wire tie (1x) and butyl tape .7

12

i

1611

Figure 54

5.

a) Insert the yellow wire terminal ofTVSS wire harness to the radarsensor harness connector into theposition as shown in fig 55.

b) Connect the radar sensor harness connector to the radar sensor .i

viii

viii

1

M

6.

a) Connect the radar sensor harness 4P connector (male) to the TVSS wireharness 4P connector (female) .

b) Wrap the 4P connectors in the foam.

c) Secure the radar sensor harness and yellow wire of the TVSS wire har-ness to the console compartment

using the foam .10161

viii

10

G1

viii

Figure 55

Figure 56

12

i

7

i

i

iii

M

M

G

16

16

11

viii

1

1

10

10

The terminal should not come outwhen pulled lightly from the back.

CAUTION

Celica (RHD) - 31

7.

Secure the radar sensor harness andTVSS wire harness using the wire ties

(3x).12

1

viii


08-02

Figure 57

1

12 i

MOUNTING THE HOOD SWITCH

Celica (RHD) - 32


2.

Remove the bolts (2x) securing thefuse box .41

102

3.

Route the vehicle harness between thefuse box and vehicle body.41

1.

Remove the tape and cap from the 2Pconnector (white).a

40

Figure 58

Figure 59

Figure 60

08-02

41102

a

40

a41

Celica (RHD) - 33


08-02

Figure 61

Figure 62

4.

Fit the hood switch bracket using thebolt .101

4

5.

a) Fit the hood switch to the hoodswitch bracket .

b) Connect the 2P connector (white) ofthe vehicle harness to the hood switch

.3

a

4

3

4

3

a

41 41

102Be sure to put the hood switch brack-et in between vehicle and the tabof the fuse box .41

4

NOTE

4

a

Celica (RHD) - 34


08-02

Figure 63

ATTACHING THE STICKERS

1.

Attach the stickers to both left and rightfront door windows.

13

10mm

70mm

REFIT THE TRIM AND REMOVED PARTS.

13

GENUINE PARTS

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