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A major engineering and construction group providing leading-edge solutions to the oil refining industry worldwide Oil refining Engineering and technologies
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Page 1: TP take it further

A major engineering and construction groupproviding leading-edge solutions to the oilrefining industry worldwide

Oil refining

Engineering and technologies

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2

With a workforce of 40,000 around the world, we constantly offer the best solutions andmost innovative technologies to our clients to meet the world’s energy challenges.

We operate in three main businesses:

Offshore

In the Offshore business segmentTechnip performs engineering,procurement, construction,installation, commissioning and therefurbishment/upgrading of offshorefacilities for the oil and gas industry.

Technip provides these services forfixed platforms in shallow water withconventional sub-structures andself-installing platforms such as theTPG 500 and for deepwater facilitiesincluding Spar, semi-submersible, TLP,FPSO and FLNG units. Technip is aworld leader in floatover installationof topsides and its R&D effort isfocused technology transfer for localcontent and new frontier areas suchas ultra-deepwater and the Arctic.

Onshore

Technip covers the full range ofonshore facilities for the oil and gaschain, petrochemicals and otherenergy industries (nuclear, renewablesincluding biofuels and offshore wind).It holds many proprietary cutting-edge technologies and is the leader inthe design and construction of LNGand gas treatment plants as well asethylene, hydrogen and syngas units.

Technip is also one of the key actorsin refining and petrochemical units,and has developed a leadershipposition in the fertilizer industry.Moreover, the Group is very active innon-energy activities such as miningand metals, life sciences, buildings andinfrastructures.

Subsea

In subsea hydrocarbon development,Technip’s activities include the design,manufacture and installation of rigid andflexible subsea pipelines and umbilicals.Thanks to its portfolio of technologiesand industrial and operational assets,Technip offers a unique verticallyintegrated model in the industry.

The Group has 3 flexible pipemanufacturing plants, 4 umbilicalproduction units, 9 logistics and pipelineassembly bases, and 1 construction yard.Technip’s worldwide leadership issupported by a modern fleet of vesselsfor subsea construction, pipelaydevelopment (rigid and flexible pipesusing S-Lay, J-Lay or Reeled technology)and heavy lift applications.

Technip is a world leader in project management, engineering andconstruction for the energy industry.

Technip profile

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SINCORVenezuela285,000 bpsd(2001)

PETROZUATAVenezuela175,000 bpsd(2000)

CANADIAN NATURALCanada

292,400 bpsd(2008)

FORT HILLS ENERGYCanada220,000 bpsd(2009)

WILHELMSHAVEN REFINERYGermany

260,000 bpsd(2009)

SONATRACHAlgeria

80,000 bpsd(2014)

MOTOR OIL HELLASGreece160,000 bpsd(2010)

PETROVIETNAMVietnam148,500 bpsd(2009)

MIDOREgypt

100,000 bpsd(2001)

SAUDI ARAMCO / TOTALSaudi Arabia400,000 bpsd

(2013)

QATAR PETROLEUMQatar250,000 bpsd(2008)

IPIC FUJAIRAHYemen200,000 bpsd(2013) PETRONAS

Malaysia300,000 bpsd(2013)

LR2Qatar150,000 bpsd(2012)

PETROCARABOBOVenezuela200,000 bpsd(2012) FEED projects

REFINERIADE CARTAGENA

Colombia150,000 bpsd

(2010)

HQCECfor CUVENPETROL

Cuba165,000 bpsd

(2011)

SCOPIraq140,000 bpsd(2010)

EPC projects

3Oil refining

30 grassroots refineries with capacities up to 400,000 bpsd since 1958Over 100 major expansion or revamp projects in more than 75 countriesOne of the few engineering companies in the world to have built 6 grassrootsrefineries since 2000 Extensive experience with any type of process unit in the oil refining industrytotaling over 840 individual process units

Technological strengths

In addition to licensing throughTechnip Stone & Webster ProcessTechnology, Technip, through closecollaboration with the otherinternational licensors and a strongexpertise in refinery modelling andenergy savings in refining process,has optimized third-partytechnological schemes, thusproducing considerable energy andoperational savings, safetyimprovements and easiermaintenance.

Major refinery expansions & grassroots – Start-up and/or FEED end dates

A full range of services

Technip manages all aspects of oilrefining projects from conceptualdesign to turnkey delivery:

Market orientation studiesRefinery profitability master plansFinancial engineeringTechnology licensing and/orevaluation and selection Hydrogen and CO2 managementstudiesConceptual designCost estimatesProject risks assessmentBasic design

Front-End Engineering Design (FEED)Project Management Consulting(PMC)Detailed engineeringDynamic simulation & plantoperation optimisationHazard & Operability Analysis(HAZOP)Procurement ofequipment/materialsErection and constructionTraining of personnelPre-commissioning, commissioningand start-upOperation & maintenance

A world-class player in oil refining

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4 Oil refining

Technology selection

Based on decades of cooperationwith the most highly renownedtechnology licensors and catalystsuppliers and with its strongtechnological expertise, Technipensures a completely independentselection of the best technologiesto meet specific Project/Clienttargets.

Cost estimates, value engineering, project riskmanagement

Technip’s vast experience in executing lumpsum turnkey contracts means thatits Clients benefit from realistic cost estimates, value engineering and projectrisk management capabilities.

Refinery profitability master plans

Refinery profitability master plans, based on the linear programming modellingtechnique, are extensively used to support the conceptual design of grassrootsrefineries and to rank the profitability of different processing options inrevamping strategies.

Typically, an integrated study includes:

Market analysisRefining scheme optimization with PIMS linear programming tool Technology selectionConceptual definition of new units, utilities & offsitesPlot plan investigationInvestment cost estimateEconomic and financial evaluation

With a strong track record in refinery optimization projects, Technip has gained experience and competence in all thetechnological fields that impact present and future developments in oil refining.

Technip is the ideal partner forClients during the critical phaseof planning and optimizingfuture investment

Conceptual Design

Basic Design

Front-End Engineering Design (FEED)

Strategic asset planning

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5Oil refining

* Patented process developed by Technip inpartnership with Total (former ELF company)

PREFLASH 1 PREFLASH 2 TOPPING DEEP VACUUMPOSTFLASH 1

PETRO NAPHTHA

HDT FEED

KEROSENE

LIGHT AGO

HEAVY AGO

LIGHT VGO

MEDIUM VGO

HEAVY VGO

VACUUM RESID

DesalterCRUDE

T1 T2

T3

T4 T5

Crude and vacuum distillation units

Technip has delivered nearly 70 atmospheric distillation and over50 vacuum distillation units, most of which based on in-house technologyand know-how.

Improved product quality is the result of optimization studies carried outby Technip on internals, trays, grids, random packing and structuredpacking.

Energy savings are maximized, by in-house developed software using Pinchtechnology to optimize heat exchange.

Progressive crudedistillation *

Limited high-level heating andreduced operating pressures.

The progressive crude distillationprocess has a three-point solution tothe energy dissipation issue.

The first point consists in splittingthe crude pre-heating operation andseparating, at intermediate heatlevels, the cuts vaporized at thesetemperatures. This avoids“superheating” the light cuts anddegrading the thermal levelsassociated with the draw offs of theheavy cuts. Such design limits highlevel heat input and increases thethermal level of the heat that can berecovered at pump arounds anddraw offs.

The second point considered is tooperate the columns at the lowestpossible pressures to reduce boththe heat levels required forseparation and the necessary heatinputs.

As third point, the number offractional crude distillation stages isdetermined so that withdrawnstreams meet the refineryrequirements.

In revamp projects, the progressivedistillation concept is a very efficientand economic solution for increasinggreatly the crude capacity of anexisting ADU/VDU unit withoutreplacing or modifying any majorpieces of equipment (heaters, maintowers, overhead condensingsystems, feed pumps, etc.)

Technip has developed in-house technologies andknow-how to improve product quality andmaximize energy savings

Open-art technologies andknow-how

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6 Oil refining

Application of dynamic simulation and Technip in-house methodology to a 400,000 bpsd grassroots refinery

Unit 4Unit 4

Unit 3Unit 3

Unit 2Unit 2

Unit 1Unit 1

t = 0 t = 0 t = 0

Cum

ulat

edre

lief l

oads

Cum

ulat

edre

lief l

oads

Conventional approach Dynamic approach

Technip has acquired strong experience in building dynamic models for unitssuch as crude distillation units, light hydrocarbon cuts splitters, aromaticcomplexes as well as hydrotreatment reaction loops.

The rigorous application of an in-house developed methodology coupled tothe use of dynamic simulation can be applied:

To revamps and may demonstrate the possibility of accommodatingadditional relief loads within existing flare headers, resulting in substantialsavings on overall investments.

To large high conversion refineries, since the engineering design stage, andmay lead to considerable reductions of the number of relief valves, the mainheader sizes, the flare radiation diameter, and their associated installationcosts.

Modelling of emergency scenarios allowspredicting realistic relief loads and accuratelyassessing the required flare system capacity

Dynamic simulation and flare load reduction

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World’s first largest single-train hydrogen plant for Syncrude,Canada, 224,000 Nm3/h (+75 MW power); in operation since 2004

7Oil refining

Market leader in Hydrogen

Since pioneering the steamreforming based process in the earlysixties, Technip has continually beenadvancing its process technologyand know-how to maintain cuttingedge excellence in hydrogen plantdesign & execution in respect ofsafety, efficiency, cost-effectivenessand environmental compliance.

Technip has provided more than 250hydrogen units worldwide with unitcapacities ranging from 1,000 to224,000 Nm3/h, mainly geared forrefinery applications thus needinghigh reliability performance.

Global alliance with AirProduct

An alliance between Technip and AirProducts was established in 1992 forthe design and supply of hydrogenplants for all of their “over-the-fence” supply needs worldwide. The alliance has proven to be verysuccessful with 30 plants inoperation or under implementationto-date, supplying more than2,000 mmscfd (2.2 million Nm3/h) ofhydrogen, mainly to major refiners.

Fluid CatalyticCracking/Resid FluidCatalytic Cracking

Technip Stone & Webster ProcessTechnology's fluid catalytic cracking(FCC) process, developed jointly withAxens, IFP and Total, offers refinerssuperior operating performance,

increased profitability, andconsiderable feedstock and productflexibility. To date, we have licensed52 grassroots units and performedmore than 220 revamp projects.

Deep Catalytic Cracking

The deep catalytic cracking (DCC)process provides a cost-effectiveand commercially proven option formaximizing the production ofpolymer-grade propylene from acatalytic cracker. DCC wasdeveloped and commercialized bySINOPEC Research Institute ofPetroleum Processing (RIPP) in China.Technip sells the DCC technologyoutside of China for the institute.Technip and the institute havelicensed a total of 16 DCC units witha total feed rate of approximately20 million tons per year.

Technip Stone & Webster processtechnologies in Refining

40%

First largest hydrogen plants on multiplefeedstocks for PKN. Plock, Poland – 111,000 Nm3/h;started up in 1997

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8 Oil refining

Catalytic Pyrolysis Process

Catalytic pyrolysis process (CPP) is ahigh-severity catalytic process thathas the advantage of maximizing theproduction of both ethylene andpropylene in varying proportionsfrom heavy, low-value feedstocks.CPP was developed andcommercialized by SINOPEC RIPP.Technip is a licensor of this processoutside of China. The firstcommercial CPP unit achievedstartup in 2009.

Maximizing Iso-ParaffinsTechnology

Maximizing iso-paraffins technology(MIP) is an advanced FCC technologythat converts heavy feedstocks intohigh-yield clean gasoline with moreiso-paraffins and less olefins, sulfurand benzene than conventional FCCgasoline. MIP is applicable as anupgrade of existing FCC units or as anew grassroots unit and can helprefiners meet the challenges of cleangasoline regulations. The MIP unitcan be designed to switch thedesired operation mode, based onmarket demand, from either amaximum gasoline mode or bestbalanced mode for both gasolineand maximum propylene mode. Asof 2010, there are 14 commercial MIPunits in operation. MIP wasdeveloped and commercialized bySINOPEC RIPP. Technip licenses thetechnology outside of China.

Clean Gasoline andPropylene Technology

The clean gasoline and propylene(CGP) process is a new generationFCC technology for catalyticallycracking heavy feedstocks into cleangasoline and propylene. Itspropylene yield is significantly higherthan high-severity FCC, while its

gasoline quality is dramaticallyimproved. The technology providesoperators with flexibility to switchthe desired operation mode basedon market demand, either operatedin maximum gasoline mode orincreased propylene mode. As of2010, there are 17 commercial CGPunits in operation. CGP wasdeveloped and commercialized bySINOPEC RIPP. Technip licenses thetechnology outside of China.

Refinery Offgas Recovery

By using proprietary technology,Technip is able to recover valuableproducts from refinery offgases. Wehave revamped existing refineryoffgas units and designed grassrootsunits for increased capacity andrecovery of olefins. Our advancedcontaminant removal technologyapplications ensure product qualityfor downstream petrochemicalprocesses, acting as a bridgebetween refining andpetrochemicals.

Propylene Recovery Units

Based on extensive C3 splitterexperience with proven vapor/liquidequilibrium and demonstratedcontaminant removal knowledge,Technip Stone & Webster ProcessTechnology designs propylenerecovery units that produce on-specpolymer-grade propylene and reduceenergy consumption and capitalinvestment costs. Additionally,Technip process technologies hasexpertise in C3 splitter heat pumpdesigns, as well as conventional C3splitter designs using low-level heatsources.

BenzOUT™ GasolineBenzene ReductionTechnology

BenzOUT™ is a reformate alkylationprocess and catalyst technology thathelps our refining clients meet newbenzene regulations. The technologyreduces benzene and increasesgasoline octane without usinghydrogen. Developed by ExxonMobilResearch and Engineering Company,BenzOUT™ is licensed by BadgerLicensing LLC.

Refining ProprietaryEquipment

Technip Stone & Webster ProcessTechnology's proprietary equipmentofferings for FCC technologiesinclude the following:

Trouble-free, high-efficiency feedinjectors for optimal yields,

Riser termination devices (RS2)and/or vapor quench to minimizeundesirable post-riser reactions,

Stripper structured packing forhigh catalyst flux and reducedsteam consumption,

Well-proven catalyst coolers withindividual tube isolation forreliability,

Low-maintenance high-efficiencycombustion air rings,

Spent catalyst distributors forimproved catalyst maintenanceand NOx reduction.

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Technip is one of the few contractors capable of deliveringcomplete world-class refineries.

9Oil refining

Design development is supported by the most advanced optimizationmethodologies and techniques, including constructability analysis, energyaudits, HAZOP studies, dynamic simulation and plant reliability analysis.

Project management

For over 50 years Technip has demonstrated its ability to successfully manageindustrial projects of all types and sizes, in all parts of the world.

Our project management experience covers all types of services and contracts,ranging from project management consultancy services to lumpsum turnkeycontracts as well as all types of contractual relationships.

Procurement

A key element in the execution of any project, procurement at Technip ismanaged by a force of approximately 1,000 individuals assigned to project taskforces. They are in charge of sourcing new suppliers, buying, expediting orders,inspecting the manufacturing of equipment and bulk material as well asorganizing delivery and logistics.

Technip is a global player that sources competitively worldwide and canprovide support to clients through the provision of dedicated procurementservices.

Construction

Technip has unique expertise in themanagement of simultaneous mega-projects. Sharp methods andprocesses enable us to deliverprojects to customer satisfaction andthe highest standards in safety andquality.

This competence in designing andmanaging construction activities isshared across all Technip operatingcenters (Paris, Rome, Abu Dhabi, KualaLumpur…) in order to ensure the bestknowledge of the local constructionmarket and is deployed throughTechnip site teams on every Technipproject.

Construction at Technip includes aConstruction Methods Centerlocated in Abu Dhabi. This center aimsto increase Technip's supervisoryresources, to develop constructionmethodologies and processes as wellas to foster long-term constructionpartnerships, providing Technip withan a additional edge in constructionactivities.

Once the project has been optimized, Technip canprovide engineering, procurement and constructionservices for its implementation, worldwide

Project implementation

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10 Oil refining

Total Client Unit Licensor CompletionN° Units in the Capacitylast 15 years bpd

Hydrocracker 15 SATORP 59,000 CLG 2013Confidential 30,000 UOP 201 1GRUPA LOTOS 41,000 SHELL 2010TOTAL (Gonfreville) 53,000 AXENS 2007

FCC 15 SATORP 32,700 AXENS 2013SRC IRAQ 35,000 S&W/AXENS 2014SK, ULSAN 60,000 UOP 2014SCOP 31,500 UOP 2010REFICAR 35,000 ExxonMobil 2010

Increased crude conversion to motor fuels and further processing of the “bottom-of-the-barrel” is today, and will be even more so in the future, a main driver in the development of the oil refining industry.

Deep conversion of the “Bottom-of-the-Barrel”Technology references

Recent experience in EPC and FEED projects for VGO conversion

In this field, Technip has acquired, particularly over the past decade, significant experience, technological competenceand references.

Technip is specialized in modelling refinery configurations for “bottom-of-the-barrel” processing in view of selectingthe most appropriate economical technical solution for the Client.

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11Oil refining

Total Client Unit Licensor CompletionN° Units in the Capacitylast 15 years bpd

Delayed coker 19 SATORP 100,500 FOSTER WHEELER 2013CANADIAN NATURAL 156,000 ABB LUMMUS 2008MIDOR 30,000 CONOCO PHILLIPS 2001SK, ULSAN 60,000 UOP 2010HYUNDAI OB 52,000 UOP 2012

Residue FCC 5 SONATRACH 20,000 UOP 2014QATAR PETROLEUM 60,000 AXENS 2008

Visbreaker 6 PREEMRAFF 50,000 SHELL GLOBAL SOLUTION 2009

Solvent deasphalting 2 GRUPA LOTOS 330 t/hr KBR (Rose) 2010

Residue HDC/HDT 3 LUKOIL BURGAS 47,000 AXENS (H-Oil) 2010NIOEC 81,000 AXENS (Hyvahl) 2008QATAR PETROLEUM 51,000 AXENS (Hyvahl) 2008

Recent experience in EPCand FEED projects for BOB(Bottom of the barrel)Upgrading

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12 Oil refining

Client Refinery Completioncapacity (bpd)

SONATRACH (1) 81,000 2014SCOP (2) 140,000 2010CUVENPETROL (3) 165,000 2010SATORP (4) 400,000 2009PETROVIETNAM (5) 148,500 2009

GasolineCurrent requirements are for sulphur-free gasoline, with a trend towards reducedbenzene, olefins and aromatics content while maintaining RON specifications.

(1) NHDT, CCR, Isomerization, RFCC(2) NHDT, CCR, Isomerization, VGO HDT + FCC(3) NHDT, CCR, Isomerization, Mild HCK + FCC(4) NHDT, CCR, Benzene Extraction, Alkylation, Mild HCK + FCC(5) NHDT, CCR, Isomerization, RFCC, RFCC Naphtha Sweetening

High-quality motor fuels Technology references

Specification/Technical solution

Benzene (1% vol.)Pre/post fractionation

Aromatics (35% vol.)Benzene saturationIsomerization/Reforming integrationBlending optimization

Sulphur Content (50-10 ppm wt max.)FCC feed pretreatment (Mild Hydrocracking)and FCC gasoline selective hydrogenation

Recent experience in EPC and FEED projects forImplementation, within a refinery, of a completeset of technologies for the gasoline pool

Technip has continued to implement technical solutions to cope with the most stringent currently in force, or in force inthe future, in leading countries. Technip has executed a large number of environmentally-driven revamping projects aimedat improving product specifications.

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13Oil refining

Client Unit capacity (bpd) Licensor CompletionSATORP 49,450 UOP 2013PKN 47,000 TP/ALBEMARLE 2010ECOPETROL 57,000 AXENS 2010

Diesel OilDiesel specificationsrequire a reduction insulphur content downto 10 ppmw, improvingcetane number,reducing density,polyaromatics andtotal aromaticscontent, and reducing95% distillation pointtemperature.

Specification/Technical solution

Sulphur content, Cetane and Aromatics contentsDeep hydro-desulphurization unit

Density and final boiling pointFractionation and blending optimization

Recent experience in EPC and FEED projectfor Hydrotreatment

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14 Oil refining

Crude oil quality in continual decline means that more and more“synthetic crude oils” from non conventional sources such as heavy crudesand new production from “oil sands” are included in the crude oil pool.

Extra-heavy crudes are located mainly in Venezuela, in the “belt”bordering the Orinoco river.

Since 1997, Technip has increased its exposure to and expertise withinthis high added value market by taking part in the design andconstruction of two upgraders, first the Petrozuata refinery, then forSincor, one of the biggest extra-heavy crudes production projects in the world.

The Sincor plant involves a mild hydrocracker and a high pressurehydrotreating unit of unusually large capacity.

Part of these units was built from modules that were pre-assembledin Singapore and shipped in Venezuela.

Technip is currently executing the FEED for the Petrocarabobo Upgraderin Venezuela.

Upgrader projects Technology references

Heavy crude oilsTechnip’s involvement in the design andconstruction of the Alberta oil sandsprimary upgrading processes in Canadaincludes diluent recovery, vacuumdistillation and delayed cokingtechnologies. Technip has also designedand built hydrogen production units tosupport the oil sands secondary upgraders.

One particular aspect of all thesetechnologies is the very large capacity ofprocess units such as the delayed cokerwith a capacity in excess of 150,000 bpsd,or the steam reformers producing 200,000Nm3/h of hydrogen.

Oil Sands

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15Oil refining

Projects completed recentlyhave been submitted to moreand more stringent requirementsin terms of gas emissions(including CO2), waterprotection, noise and safety.

Emission control and environmental protection

Hydrogen and CO2 management

In 2009, Technip launched its optimization tool for Hydrogen and CO2 Management in refineries: HyN•DT (HydrogenNetwork Design Tool). Thanks to this tool, it is possible to integrate in a single model all the hydrogen and CO2 producersand users within the refinery, to evaluate different production and recovery options and to find the most economicallyattractive solution. This service, at the crossroads of the refining and hydrogen worlds, utilizes the specific competencesof each and will interest new Clients willing to improve the efficiency of their assets.

Sulphur recovery units

Technip applies various technologies in designing sulphur recovery units, with sulphur recovery rates of up to 99.9%.Tail gas clean-up units, process gas absorbers, amine treatment units are all designed on the basis of in-house technologyand know-how, applying various types of amine solutions.

Water treatment

Technip has proven experience in conceptual studies for water reuse, involving most recent technologies such asmembrane bio reactors or ultra filtration, downstream standard bio treatment, reverse osmosis. Overall watermanagement (taking into account cooling water supply, reused water recycling) allowing to meet the most stringent finalreject conditions is within Technip standards for the design of waste water treatment facilities.

Zero flaring

Technip has the experience and capabilities of designing new flare systems as well as checking existing networks,including the application of dynamic simulation and implementation of automatic systems to reduce flare loads. Zeroflaring concepts have been successfully applied to most of the recent refining projects.

H2 Production

CO2 Emissions

H2 Production

CO2 Emissions

0

1,000,000

2,000,000

3,000,000

4,000,000

5,000,000

6,000,000

0 20 40 60 80% of H2 Recovery

Euro

/Yea

r

H2 production costsH2 recovery costs

Recovery of H2

favourable

20 40

Production of H2 favourable

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HEADQUARTERSTechnip89 avenue de la Grande Armée75773 Paris Cedex 16 France Phone: +33 (0)1 47 78 24 00

CONTACTSMarie-Christine CHARRIERPhone: +33 (0)1 47 78 34 86Fax: +33 (0)1 47 78 33 40

Antonio DI PASQUALEPhone: +39 06 6598 3203Fax: +39 06 6598 3712

E-mail: [email protected]

Technip Stone & Webster ProcessTechnology1430 Enclave ParkwayHouston, TX 77077 USA

Gary JACKSONPhone: +1 281 368 3917Fax: +1 281 368 3555Email: [email protected]

This document is the property of Technip and is not intended to be a binding contractual document. Any information contained herein shall not result in any binding obligation on the part of Technip, or any of its affiliates, and is provided for information purposes only.Technip - Group Communications - March 2014 - Photo credits: Technip. Page 4, 9 - Enrico Sacchetti forTechnip - Page 11, 12 & 15 - Harry Gruyaert, Jean Gaumy and Patrick Zachmann / Magnum Photos.

www.technip.com


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