Tp6667 Generator Sets

8/9/2019 Tp6667 Generator Sets

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Industrial Generator Sets

Models:

25--150REZG80REZGB

80RZGB40--125ERES

80ERESB

See Group 701: Literature, inside this manual forpart numbers of engine parts catalogs

TP-6667 5/11e

Service Parts


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Common Replacement PartsFigure 1 identifies common replacement parts for your generator set. Refer to the groups on the following pagesand the engine parts manual listed in Group 701: Literature for a complete list of maintenance and service parts.

Description

Part Number/Quantity On Model25/30 kW 40--45 kW 50 kW 60 kW 80/100 kW 125 kW 150 kW

3.0L 4.3L 5.0L 5.7L 8.1L 8.1L 8.1L

Belt, alternator GM39428 (1) GM16132 (1) GM16132 (1) GM16132 (1) GM65427 (1) GM16132 (1) GM66205 (1)Element, air cleaner 253107 (1) 253107 (1) 253107 (1) 253107 (1) GM62309 (1) GM62309 (1) GM62309 (1)Oil filter GM16703 (1) GM28351 (1) GM16703 (1) GM16703 (1) GM16703 (1) GM16703 (1) GM16703 (1)Spark plug GM38998 (4) GM16531 (6) GM16531 (8) GM16531 (8) GM22171 (8) GM22171 (8) GM22171 (8)Thermostat GM16537 (1) GM16537 (1) GM16537 (1) GM16537 (1) GM19726 (1) GM19726 (1) GM19726 (1)

Description

PartNumber/Quantity

On Model

80 kW5.7L

Belt, alternator GM16132 (1)

Element, air cleaner GM62309 (1)Oil filter GM42034 (1)Spark plug GM22171 (8)Thermostat GM16537 (1)

Figure 1 Common Replacement Parts


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TP-6667 5/11 3Table of Contents

Table of ContentsIntroduction 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Numbering System Significance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Illustrations 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Find Part Numbers 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hardware References 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specification Number Index 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 101: Air Intake 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25/30 kW 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40--60 kW 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80/100 kW with 8.1L Engine 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 kW with 5.7L Engine 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125/150 kW 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Group 104: Cooling System 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25/30 kW 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40--60 kW 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--100 kW with 8.1L Engine 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 kW with 5.7L Engine 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 kW 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 kW 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Group 105: Engine 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25/30 kW, Natural Gas/LPG Vapor 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25/30 kW, Dual Fuel Natural Gas/LPG Vapor 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25/30 kW, LP Liquid Withdrawal 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40--60 kW, Natural Gas/LPG Vapor/LP Liquid Withdrawal 32. . . . . . . . . . . . . . . . . . . . . . . . . .40--45 kW, Dual Fuel Natural Gas/LPG Vapor 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50/60 kW, Dual Fuel Natural Gas/LPG Vapor 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--100 kW with 8.1L Engine, Natural Gas/LPG Vapor 38. . . . . . . . . . . . . . . . . . . . . . . . . . . .80 kW with 5.7L Engine, Natural Gas/LPG Vapor 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--100 kW with 8.1L Engine, Dual Fuel 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 kW with 5.7L Engine, Dual Fuel, Natural Gas/LPG, Non-EPA 44. . . . . . . . . . . . . . . . . . .80--100 kW with 8.1L Engine, LP Liquid Withdrawal 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 kW, Natural Gas/LPG Vapor 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 kW, Dual Fuel Natural Gas/LPG Vapor 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 kW, Liquid Withdrawal 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 kW 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Group 107: Nameplate and Decals 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 109: Skid and Plant Mounting 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25/30 kW 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40--60 kW 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--150 kW with 8.1L Engine 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 kW with 5.7L Engine 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Group 201: Generator and Mounting 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Control and Harness 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25/30 kW, Decision-Maker 3+/550 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25/30 kW, Decision-Maker 3000 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25--45 kW, Decision-Maker 3000 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25--45 kW, Decision-Maker 550 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40--60 kW, Decision-Maker 3+ 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40--60 kW, Decision-Maker 3000 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--150 kW with 8.1L Engine, Decision-Maker 3+/550 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 kW with 5.7L Engine, Decision-Maker 3000 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 kW with 5.7L Engine, Decision-Maker 550 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80--150 kW with 8.1L Engine, Decision-Maker 3000 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Group 701: Literature 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kit List 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cooling System Kits 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel System Kits 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix A Abbreviations 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix B Common Hardware Application Guidelines 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix C General Torque Specifications 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix D Common Hardware Identification 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix E Common Hardware List 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Index 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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TP-6667 5/114

Introduction

This manual lists service replacement parts for25--150REZG and 40--125ERES generator sets.Information in this publication represents data availableat the time of print. Kohler Co. reserves the right tochange this publication and the products representedwithout notice and without any obligation or liabilitywhatsoever.

This manual includes the following main sections:Table of Contents. Lists the sections of the manual.Introduction (and other information sections).Contains introductory material about part numbers,illustrations, and hardware.Specification Number Index. Lists the generator setspecs and groups.Group Parts Lists. List the part numbers of parts in thegroups.Kit Sections. List modules and accessories and theirparts.Appendices. Include Abbreviations, CommonHardware Application Guidelines, General TorqueSpecifications, Common Hardware Identification, andCommon Hardware List.

Numbering System SignificanceThis manual uses the following numbering systems:Specification Number. The product identificationnumber located on the generator set nameplate.Specification numbers break down into groups.Group Number. A unique number representing a partsgroup needed to assemble a generator set function. Forexample, Group 101 is the Air Intake group.Variation or Module Number. A group might have

several variations. Each variation performs the samefunction with different parts lists. For example, a 50 Hzgenerator alternator and a 60 Hz generator alternatorboth perform the same function; however, with differentparts. Each difference requires a group variation ormodule number.Part Number. The part number identifies an individualassembly, subassembly, component, or accessory kit.

IllustrationsIllustrations (or exploded-view drawings) bestrepresenting the widest range of variations accompanymost groups in this manual. Illustrations do notdepict all

details and may not show all parts. Do not useillustrations for assembly or disassembly.

How to Find Part NumbersUse the following steps to locate a service replacementpart.

1. Locate the generator set nameplate to identify thegenerator set spec number .

2. Locate a second generator set nameplate listingaccessories to identify installed modules . Onsome models the accessory nameplate is mountedinside the generator junction box.

3. Turn to the Specification Number Index . Thefirst column lists the generator set spec numbers.Theheadings identify thegroups of parts that makeup the generator set.

4. Identify the group most likely to include theservice part number.

5. Find the group variation number at theintersection of the spec number row and the groupcolumn. Note the variation number.

6. Page forward to locate the group identified in

step 4 or find the appropriate page in the Table ofContents.

7. Find the part on the illustration and note the itemnumber of the part or find the part description inthe parts list .

8. Select the part number that corresponds toyour group variation . The first column lists theillustration item number. Find the variationidentified in the Specification Number Index or themodule number found on the generator setnameplate in the appropriate column on the rightside of the parts list table. Find the quantity used atthe intersection of the item number row and thevariation column. A blank space at the intersectionmeans the variation/module does not use that partnumber.

Hardware ReferencesMany common hardware items do not appear in partsmanuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware.For example, an item that appears as Hardware,3/8-16 in the text means that the piece is 3/8-16 size.Obtain common hardware locally or, if contacting thefactory, use the Common Hardware List in the appendixto identify the common hardware part number andspecifications. See Common Hardware ApplicationGuidelines in the appendix for mating hardware

instructions.Some hardware items require a specific size or someother characteristic. In that case, use the part numberlisted in the text.When replacing hardware, do not substitute inferiorgrade hardware. Replacement hardware gradeshouldbe equal to or better than the grade of themanufacturers original hardware. Use the CommonHardware List in the appendix to identify the commonhardware hardness.


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5TP-6667 5/11

Specification Number Index, 40--150REZG

Group No. 101 104 105 107 109 201 301 701

Spec No. Variation Number

Group Title

25REZGGM69415-GA1 * * 17 1 * * 431GM69415-GA3 * * 18 1 * * 431GM69415-GA5 * * 19 1 * * 431GM69415-GA7 * * 17 1 * * 431GM69415-GA9 * * 18 1 * * 431GM69415-GA11 * * 19 1 * * 431

30REZGGM69415-GA2 * * 17 1 * * 432GM69415-GA4 * * 18 1 * * 432GM69415-GA6 * * 19 1 * * 432GM69415-GA8 * * 17 1 * * 432GM69415-GA10 * * 18 1 * * 432GM69415-GA12 * * 19 1 * * 43240REZGGM66092-GA1 * * 1 1 * * 370GM66092-GA3 * * 2 1 * * 370GM66092-GA5 * * 3 1 * * 37045REZGGM66092-GA2 * * 1 1 * * 373GM66092-GA4 * * 2 1 * * 373GM66092-GA6 * * 3 1 * * 373

50REZGGM66910-GA1 * * 4 1 * * 371GM66910-GA2 * * 5 1 * * 371GM66910-GA3 * * 6 1 * * 37160REZGGM66911-GA1 * * 7 1 * * 372GM66911-GA2 * * 8 1 * * 372GM66911-GA3 * * 9 1 * * 37280REZGGM66590-GA1 * * 11 2 * * 389GM66590-GA3 * * 13 2 * * 389GM66590-GA9 * * 14 2 * * 389100REZGGM66590-GA2 * * 11 2 * * 388GM66590-GA4 * * 13 2 * * 388GM66590-GA10 * * 14 2 * * 388

125REZGGM65362-GA1 * * 12 2 * * 365GM65362-GA2 * * 15 2 * * 365GM65362-GA5 * * 16 2 * * 365150REZGGM64060-GA1 * * 10 2 * * 364

* Configured group. Refer to the generator set nameplate for the module number.Turn to the respective group on the following pages for parts breakdowns.

Configured group. Refer to the generator set nameplate for the module number.See controller parts catalog for controller parts lists.


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6 TP-6667 5/11

Specification Number Index, 40--125ERES

Group No. 101 104 105 107 109 201 301 701


Group Title

40ERESGM66092-GA7 * * 1 1 * * 399

GM66092-GA9 * * 2 1 * * 399

GM66092-GA11 * * 3 1 * * 399

45ERESGM66092-GA8 * * 1 1 * * 400

GM66092-GA10 * * 2 1 * * 400

GM66092-GA12 * * 3 1 * * 400

50ERESGM66910-GA4 * * 4 1 * * 401

GM66910-GA5 * * 5 1 * * 401

GM66910-GA6 * * 6 1 * * 401

60ERESGM66911-GA6 * * 7 1 * * 402

GM66911-GA7 * * 8 1 * * 402

GM66911-GA8 * * 9 1 * * 40280ERESGM66590-GA5 * * 11 2 * * 403

GM66590-GA7 * * 13 2 * * 403

GM66590-GA11 * * 14 2 * * 403

100ERESGM66590-GA6 * * 11 2 * * 404

GM66590-GA8 * * 13 2 * * 404

GM66590-GA12 * * 14 2 * * 404

125ERESGM65362-GA3 * * 12 2 * * 405

GM65362-GA4 * * 15 2 * * 405GM65362-GA6 * * 16 2 * * 405


Configured group. Refer to the generator set nameplate for the module number.See controller parts catalog for controller parts lists.


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7TP-6667 5/11

Specification Number Index, 80REZGB/RZGB

Group No. 101 104 105 107 109 201 301 701


Group Title

80REZGBGM71610-GA1 * * 20 2 * * 433

80RZGBGM71610-GA11 * * 29 2 * * 437

* Configured group. Refer to the generator set nameplate for the module number.

Turn to the respective group on the following pages for parts breakdowns. Configured group. Refer to the generator set nameplate for the module number.

See controller parts catalog controller parts lists.


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8 TP-6667 5/11

Specification Number Index, 80/ERESB

Group No. 101 104 105 107 109 201 301 701


Group Title

80ERESBGM71610-GA3 * * 20 2 * * 434


Configured group. Refer to the generator set nameplate for the module number.

See controller parts catalog for controller parts lists.


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TP-6667 5/11 9

Group 101: Air Intake25/30 kW

6667_101_4

1

2

3

4

5

6

7

1

1

ItemPart

Description

QuantityModuleNumber

Number GM69427-MA11 250081 Clamp, hose, 2.06/3 in. 32 328006 Hose, reducer (3.00 in. to 2.50 in. ID) 13 A-253104 Air cleaner assembly 14 GM67400 Tube, elbow 15 X-426-1 Clamp, hose, 2.81/3.75 in. 1

6 X-281-8 Hose, radiator wire insert 2.25 in. ID 17 253107 Element, air cleaner 1


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TP-6667 5/1110

Group 101: Air Intake, continued40--60 kW

1

2

3

4

6667_101_1

ItemPart

Description

QuantityModuleNumber

Number GM66788-MA11 A-253104 Air cleaner assembly 12 253107 Element, Air Cleaner 13 291542 Clamp, Hose, 3.25/3.56 in. 24 X-6014-137 Hose, Wire Insert 3 in. ID 1


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TP-6667 5/11 11

Group 101: Air Intake, continued80/100 kW with 8.1L Engine

1

2

3

4

5

67

8

9

1011

6667_101_2a

ItemPart

Description

QuantityModule Number

Number GM66594-MA11 GM62308 Air cleaner assy. 12 GM62309 Element, air cleaner 13 X-426-5 Clamp, hose, 3.56/4.5 in. 24 GM69285 Hose, air intake 15 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 46 GM64041 Flange, air cleaner 17 X-426-1 Clamp, hose, 2.81/3.75 in. 18 GM66578 Bracket, Air Cleaner Support 19 M125A-06-80 Washer, plain 6

10 M933-06020-60 Screw, hex cap 211 M6923-06-80 Nut, hex 2


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TP-6667 5/1112

Group 101: Air Intake, continued80 kW with 5.7L Engine

6667_101_5

1

2

3

4

Items not shown: 5, 6, 7 8

9

10

ItemPart

Description


Number GM71616-MA11 343530 Clamp, air cleaner (11.00 Id) 12 GM49984 Hose 90 Elbow 13 GM73999 Bracket, Air Cleaner Mtg 14 GM74000 Air Cleaner Assembly 15 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 26 M6923-10-80 Nut, Hex 10mm 27 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 28 X-426-5 Clamp, hose, 3.56/4.5 in. 19 X-426-5 Clamp, hose, 3.56/4.5 in. 1

10 GM62309 Element, Air Cleaner 1


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TP-6667 5/11 13

Group 101: Air Intake, continued125/150 kW

1

2

34

5

6

78

10111213

14

6667_101_3

ItemPart

Description


Number GM64064-MA11 GM62308 Air Cleaner Assy. 12 GM62309 Element, Air Cleaner 13 289372 Clamp, muffler, 4.12 in. 14 X-426-7 Clamp, hose, 4.06/5 in. 15 GM49984 Hose 90 deg. Elbow 16 X-426-5 Clamp, hose, 3.56/4.5 in. 17 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 48 M125A-06-80 Washer, Plain 4

10 GM64041 Flange, Air Cleaner 111 X-400-89 Spacer, .406 ID x .625 OD x .375 in. 212 X-6238-11 Bolt, Hex Cap (3/8-16 x 1 in.) gr. 5 213 X-25-28 Washer, plain, .406 ID x .656 OD 214 GM64052 Support, Air Cleaner 1


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TP-6667 5/1114

Group 104: Cooling System25/30 kW

6667_104_5

1

2

334

45

6

7

8

9

101620

111620

122016

14172235

15

1620

131620

21

181923

2420

2526

27

28

29

30

31

32

33

36

32


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TP-6667 5/11 15

Group 104: Cooling System

ItemPart

Description


Number GM69419-MA11 278788 Valve, drain (3/8 in. nptf) 12 324076 Shroud, fan 13 GM14100 Guard, radiator 14 GM21048 Hose, lower radiator 15 GM22215 Fan, pusher 16 GM29987 Support, radiator 1

7 GM29988 Support, radiator 18 GM52729 Radiator assembly 19 GM69432 Hose, upper radiator 1

10 GM69483 Guard, belt top 111 GM69484 Guard, belt bottom 112 GM69485 Guard, belt rh 113 GM69486 Guard, belt lh 114 GM69584 Guard, wire fan 115 GM69790 Guard, belt bottom rear 116 M125A-06-80 Washer, plain 1517 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 418 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 619 M6923-10-80 Nut, Hex 10mm 620 M933-06016-60 Screw, hex cap, M6 x 16mm, js500 full thrd 1921 M933-08016-60 Screw, hex cap 822 M933-08025-60 Screw, hex cap 423 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 624 X-25-73 Wshr, pl .266 ID x 1 in. OD 425 X-75-28 Plug, pipe (1/2 in. nptf) 126 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 127 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 npt) 128 X-209-3 Pipe, Nipple (1/2 in. NPT x 2.50 in.) 129 X-209-5 Pipe (1/2 in. npt x 1.50 in.) 130 X-215-1 Elbow, pipe (90 deg x 1/2 in. npt) 131 X-256-3 Valve, drain (1/4 in. nptf) 132 X-426-16 Clamp, hose, 1.81/2.75 in. 333 X-426-4 Clamp, hose, 1.31/2.25 in. 134 X-794-1 Screw, hex wshr hd, drill 1/4-14 x 5/8 1035 X-6365-2 Insert, threaded 436 352327 Cap, radiator 1


16/108

TP-6667 5/1116

Group 104: Cooling System, continued40--60 kW

6667_104_1

1

2

3

4

5

6

7

8

9101112

13

14

15

16 17

18

19

20

21

222324

25

26

2728

28


17/108

TP-6667 5/11 17

Group 104: Cooling System, continuedQuantityModule

Item Part Number Description G

M 6 6 0 9 4 - M

A 1

G M 6 6 0 9 4 - M

A 2

G M 7 3 8 8 6 - M

A 1

1 GM14100 Guard, Radiator 1 1 1 12 365289 Sensor, Low Fluid Assembly 1 12 -- See Control and Harness Group 1 12 X-6003-8 Conduit, convoluted 1 13 GM15347 Guard, Belt Top 1 1 1 14 GM15345 Guard, Belt RH 1 1 1 15 X-75-28 Plug, pipe (1/2 in. nptf) 3 36 GM15349 Guard, Belt Back 1 1 1 17 GM15348 Guard, Belt Bottom 1 1 1 18 278788 Valve, drain (3/8 in. nptf) 1 1 1 19 352378 Guard, Wire Fan 1 1 1 1

10 X-6365-2 Insert, threaded, 5/16-18 in. 4 4 4 411 M933-08025-60 Bolt, Hex Cap 4 4 4 412 M125A-08-80 Washer, plain 4 4 4 413 GM29988 Support, radiator 1 1 1 114 324076 Shroud, fan 1 1 1 115 X-256-3 Valve, drain (1/4 in. nptf) 1 1 1 116 GM52729 Radiator Assembly 1 116 GM52730 Radiator Assembly 1 117 352327 Cap, radiator 1 1 1 118 352384 Bracket, belt guard 2 2 2 219 GM29987 Support, radiator 1 1 1 120 250081 Clamp, hose, 2.06/3 in. 2 2 2 221 GM14098 Hose, lower radiator (44mm ID) 1 1 1 122 GM16769 Fan, Pusher 1 1 1 123 M933-08030-82 Screw, Hex Cap 4 4 4 424 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 4 4 4 425 GM15346 Guard, Belt LH 1 1 1 126 GM15350 Guard, Belt Upper Back 1 1 1 127 GM22939 Hose, upper radiator (1.5 in. ID) 1 1 1 128 X-426-6 Clamp, hose, 1.56/2.5 in. 2 2 2 2


18/108

TP-6667 5/1118

Group 104: Cooling System, continued80--100 kW with 8.1L Engine

6667_104_2a

12

3

4

5

6

789

1011

12

13

1415

16

17181920

21

22

2324

25

26

29

30

31

32 33


19/108

TP-6667 5/11 19

Group 104: Cooling System, continued

ItemPart

Description


Number GM66592-MA1 GM66592-MA21 GM52730 Radiator assembly 1 12 352327 Cap, radiator 1 13 GM64617 Guard, belt top 1 14 GM64270 Bracket, belt guard 1 15 GM66599 Guard, belt rh 1 16 GM16080 Guard, belt back 1 1

7 GM16770 Fan, pusher 1 18 M933-08030-82 Screw, hex cap 4 49 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 4 4

10 X-204-6 Pipe, Nipple (3/8 npt x 2.00) 1 110 X-216-23 Coupling, pipe (3/8npsc) 1 111 278788 Valve, drain 1 112 GM29988 Support, radiator 1 113 GM14100 Guard, radiator 1 114 365289 Sensor, low fluid assy 114 -- See Control and Harness Group 115 X-6003-8 Conduit, convoluted 1 116 GM29772 Shroud, fan 1 117 GM16662 Guard, wire fan 1 118 X-125-31 Bolt, hex cap 4 419 X-25-85 Washer, plain, .344 ID x .687 in. OD 4 420 X-6365-1 Insert, threaded, 5/16-18 in. 4 421 GM29987 Support, radiator 1 122 250081 Clamp, hose 1 123 GM13884 Hose, lower radiator ( 45.4mm ID) 1 124 X-426-6 Clamp, hose, 1.56/2.5 in. 1 125 GM16078 Bracket, belt guard 2 226 GM66596 Guard, belt bottom 1 129 GM16077 Guard, belt l.h. 1 130 GM66597 Guard, belt 1 131 GM64271 Bracket, belt guard 1 132 GM29884 Hose, upper radiator 1 133 X-426-6 Clamp, hose, 1.56/2.5 in. 2 2


20/108

TP-6667 5/1120

Group 104: Cooling System, continued80 kW with 5.7L Engine

GM71612_B

3

4

5

6

7

8

9

10

11

12

1314

15

16

17

18

19

20

21

22

23

2531

33

34

3536

37

38

39

40

41

Items not shown: 24--30, 32, 42, 43

44

2

36


21/108

TP-6667 5/11 21


ItemPart

Description


Number GM71612-MA12 X-6242-15 Line, Flex Fuel 23 GM23718 Shield, heat (32mm ID x 455mm length) 24 GM74847 Strap, Mounting Package 15 243488 Grommet, round 26 X-426-2 Clamp, hose, 2.31/3.25 in. 27 278788 Valve, drain ( 3/8nptf) 1

8 GM14098 Hose, lower radiator (44mm ID) 19 GM14100 Guard, Radiator 110 GM15345 Guard, Belt RH 111 GM15346 Guard, Belt LH 112 GM15347 Guard, Belt Top 113 GM15348 Guard, Belt Bottom 114 GM15349 Guard, Belt Back 115 GM15350 Guard, Belt Upper Back 116 GM16770 Fan, Pusher 117 GM22939 Hose, upper radiator (1.50 ID) 118 GM29772 Shroud, Fan 119 GM29987 Support, radiator 120 GM29988 Support, radiator 121 GM30589 Cooler, Engine Oil 122 GM52730 Radiator Assembly 123 GM71609 Guard, Wire Fan 124 M125A-06-80 Washer, Plain 2525 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 1626 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 627 M6923-10-80 Nut, Hex 10mm 628 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 2929 M933-08016-60 Screw, hex cap 830 M933-08025-60 Screw, hex cap 431 M933-08030-82 Screw, hex cap 432 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 633 X-25-75 Washer,plain, .344 ID x .875 in. OD 434 X-204-17 Pipe (3/8npt x 8.00) 235 X-204-8 Pipe (3/8npt x 1.50) 236 X-215-9 Elbow, pipe (90 deg x 3/8npt) 437 X-256-3 Valve, drain ( 1/4nptf) 138 X-426-12 Clamp, hose, .69/1.25 in. 439 X-426-19 Clamp, hose, 1.00/2.00 in. 240 X-582-4 Connector, hose + Vibra Seal 241 X-672-13 Clamp, insulated, .88 in. 242 X-794-1 Screw, hex wshr hd, drill 1/4-14 x 5/8 12

43 X-6365-2 Insert, threaded 444 352327 Cap, Radiator 1


22/108

TP-6667 5/1122

Group 104: Cooling System, continued125 kW

1

2

3

4

5

6

789

1011

12

13

1415

16

17181920

21

222324

25

26

27

28

29

30

31

32

3334

3536

3738

39

4041

42

43

44

6667_104_3a

45


23/108

TP-6667 5/11 23


ItemPart

Description


Number GM65367-MA1 GM65367-MA21 GM52731 Radiator assembly 1 12 352327 Cap, radiator 1 13 GM64617 Guard, belt top 1 14 GM64270 Bracket, belt guard 1 15 GM66599 Guard, belt rh 1 16 GM16080 Guard, belt back 1 1

7 GM31940 Fan, pusher 1 18 M933-08030-82 Screw, hex cap 4 49 M125A-08-80 Washer, plain 8.4ID x 16.0 OD 4 4

10 X-204-6 Pipe, Nipple (3/8 npt x 2.00) 1 110 X-216-23 Coupling, pipe (3/8npsc) 1 111 278788 Valve, drain 1 112 GM32286 Support, radiator (lh) 1 113 GM31192 Guard, radiator 1 114 365289 Sensor, low fluid assy 114 -- See Control and Harness Group 115 X-6003-8 Conduit, convoluted 1 116 GM29800 Shroud, fan 1 117 336888 Guard, wire fan 1 118 X-125-31 Bolt, hex cap 6 619 X-25-85 Washer, plain, .344 ID x .687 in. OD 6 620 X-6365-1 Insert, threaded, 5/16-18 in. 6 621 GM32285 Support, radiator (rh) 1 122 250081 Clamp, hose 1 123 GM31195 Hose, lower radiator 1 124 X-426-6 Clamp, hose, 1.56/2.5 in. 1 125 GM16078 Bracket, belt guard 2 226 GM66596 Guard, belt bottom 1 127 X-209-26 Pipe (1/2in. npt x 12.00 in. ) 1 128 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 npt) 1 129 GM16077 Guard, belt l.h. 1 130 GM66597 Guard, belt 1 131 GM64271 Bracket, belt guard 1 132 GM31194 Hose, upper radiator 1 133 X-426-6 Clamp, hose, 1.56/2.5 in. 1 134 X-426-2 Clamp, hose, 2.31/3.25 in. 1 135 X-6242-13 Line, flex fuel 1 136 X-426-10 Clamp, hose, .5/1 in. 2 237 X-6242-19 Line, flex fuel 1 138 X-426-10 Clamp, hose, .5/1 in. 2 239 GM23718 Shield, heat (32mm id x 455mm length) 1 1

40 X-582-5 Connector, hose + vibra seal 1 141 X-672-13 Clamp, insulated, .88 in. 2 242 X-582-5 Connector, hose + vibra seal 1 143 243488 Grommet 2 244 GM30589 Cooler, engine oil 1 145 GM71831 Shield, heat 1 1


24/108

TP-6667 5/1124

Group 104: Cooling System, continued150 kW

6667_104_4a

1

23

4

5

7

8

10

11

12

13

14

1516

17

18

19

20

21

22

23

2425

262728

29

30

31

32

33

34

353637

383940

4142

43444546

47

48

49

50

51

52

53

54

555657

58


25/108

TP-6667 5/11 25


ItemPart

Description


Number GM64159-MA1 GM64159-MA21 GM55317 Guard, Charge Cooler 1 12 343175 Clamp, hose, 3.06/3.38 in. 1 13 GM64392 Cap, radiator 1 14 GM49660 Radiator Assembly 1 15 GM64270 Bracket, Belt Guard 1 17 GM64263 Guard, Belt Rear 1 1

8 GM55480 Bracket, Heat Shield 1 110 X-582-5 Connector, hose + Vibra Seal 1 111 GM23718 Shield, heat (32mm id x 455mm length) 2 212 X-582-5 Connector, hose + Vibra Seal 1 113 GM64267 Bracket, Belt Guard 2 214 X-672-13 Clamp, insulated, .88 in. 2 215 X-6242-13 Line, Flex Fuel 1 116 X-426-10 Clamp, hose, .5/1 in. 2 217 343175 Clamp, hose, 3.06/3.38 in. 1 118 GM49983 Bracket, Radiator Mtg. 1 119 243488 Grommet, round 2 220 GM64264 Guard, Belt Lower Left 1 121 GM58171 Guard, Radiator 1 122 GM64239 Guard, Wire Fan 1 123 GM51912 Hose, Upper Radiator 1 124 X-426-6 Clamp, hose, 1.56/2.5 in. 2 225 365289 Sensor, Low Fluid Assembly 125 -- See Control and Harness Group 126 GM51923 Hose, Radiator Bypass 1 127 X-426-15 Clamp, hose, .75/1.5 in. 2 228 GM52263 Tube, Radiator Bypass 1 129 GM64268 Guard, Belt Upper Right 1 130 X-672-30 Clamp, insulated, 1.06 in. 2 231 GM64261 Guard, Belt Right Lower 1 132 X-311-7 Hose, radiator, straight, 1.75 in. ID 1 133 X-426-6 Clamp, hose, 1.56/2.5 in. 2 234 GM49983 Bracket, Radiator Mtg. 1 135 278788 Valve, drain ( 3/8 in. nptf) 1 136 X-250-2 Coupling, reducer ( 3/8 in. x 1/4 in. npt) 1 137 X-220-6 Pipe (1/4 in. npt x 1.50 in.) 1 138 GM51972 Hose, Lower Radiator Bypass 1 139 X-426-15 Clamp, hose, .75/1.5 in. 1 140 X-426-3 Clamp, hose, .56/1.06 in. 1 141 GM59156 Connector, Hose 1 142 GM58131 Hose, Lower Radiator 1 1

43 X-426-6 Clamp, hose, 1.56/2.5 in. 2 244 GM64262 Guard, Belt Bottom 1 145 X-6242-15 Line, Flex Fuel 1 146 X-426-10 Clamp, hose, .5/1 in. 2 247 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 npt) 1 148 X-215-1 Elbow, pipe (90 deg x 1/2 in. npt) 1 149 X-209-26 Pipe (1/2 in. npt x 12.00 in.) 1 150 X-209-31 Pipe, Nipple 1/2 in. NPT x 10.5 in. Long 1 151 GM55481 Shield, Heat 1 152 GM64266 Guard, Belt Manifold 1 153 GM64265 Guard, Belt Upper Left 1 154 GM64271 Bracket, Belt Guard 1 155 GM49816 Fan, Pusher 1 156 X-125-5 Bolt, Hex Cap 4 457 X-801-4 Washer, hardened, .328 ID x .719 in. OD 4 458 GM64269 Guard, Belt Top 1 1


26/108

TP-6667 5/1126

Group 105: Engine25/30 kW, Natural Gas/LPG Vapor

GM69416_E

1

3

4

5

6

8

9

10

111213

141518

19202122

23

25

27

28

See Detail D

23

Detail D

See Detail A

Detail A


27/108

TP-6667 5/11 27

Group 105: Engine

ItemPart

Description

Qty.Var. No.

Number 171 254456 Bracket, fuel valve 13 GM61432 Strap, battery 14 345039 Terminal, battery 15 345056 Terminal, battery 16 GM20577 Decal, fuel type 18 GM57161 Rack, battery 1

9 GM65505-1 Engine assy 110 GM71053 Valve, shut off 111 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 412 M6923-08-80 Nut, Hex 8mm 413 M933-08020-60 Screw, hex cap 414 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 115 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 116 X-25-44 Washer, plain, .328 ID x .562 OD 217 X-101-16 Nut, hex elastic stop, 5/16-18 218 X-129-15 Bolt, hex cap 119 X-202-1 Bushing, reducing (3/4 x 1 in. npt) 120 X-206-2 Pipe, Nipple (3/4 in. npt x 2.00 in.) 121 X-206-6 Pipe (3/4 in. npt x 3.50 in.) 122 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 123 X-215-2 Elbow, pipe (90 deg x 3/4 in. npt) 224 X-468-1 Cable tie 125 X-504-18 Fuel line, flexible (.75 in. ID x 28.75 in.) 126 X-519-20 Plug, cap 127 X-545-112 Cable, battery (No.2 x 16 in.) black- 128 X-545-135 Cable, battery (No.0 x 30 in.) red+ 1


28/108

TP-6667 5/1128

Group 105: Engine, continued25/30 kW, Dual Fuel Natural Gas/LPG Vapor

GM69417_E

Detail A

Detail D

See Detail D

See Detail A 1

6

7 8

9

10

11

1213

141516

171821

22

23

24

24

25

26

27

30

32

33

28

22241325 13

141516

27

24

25

3

4

5


29/108

TP-6667 5/11 29

Group 105: Engine, continued

ItemPart

Description

Qty.Var. No.

Number 181 254456 Bracket, fuel valve 13 GM61432 Strap, battery 14 345039 Terminal, battery 15 345056 Terminal, battery 16 A-108 Tee, pipe (3/4 x 3/4 x 3/4 npt) 17 AC-1459 Bushing, reducing (1/8 x 1 in. npt) 1

7 GM77915 Fitting, Restriction (not shown) 17 X-216-24 Coupling, pipe ( 1/8npt) (not shown) 18 GM20173 Decal, fuel type 19 GM57161 Rack, battery 1

10 GM65505-2 Engine assy 111 GM70538 Switch, pressure 7.0 in. h20 112 GM70638 Harness, dual fuel extension 113 GM71053 Valve, shut off 314 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 415 M6923-08-80 Nut, Hex 8mm 416 M933-08020-60 Screw, hex cap 417 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 118 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 121 X-129-15 Bolt, hex cap 122 X-202-1 Bushing, reducing (3/4 x 1 in. npt) 223 X-203-2 Tee, pipe (1 x 1 x 1 npt) 124 X-206-6 Pipe, nipple (3/4 in. npt x 4.00 in.) 425 X-206-9 Pipe (3/4 in. npt x 1.38 in.) 326 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 127 X-215-2 Elbow, pipe (90 deg x 3/4 in. npt) 328 X-468-1 Cable tie 129 X-504-18 Line, flexible fuel 130 X-519-20 Plug, cap 231 X-545-112 Cable, battery (No.2 x 16 in.) black- 132 X-545-135 Cable, battery (No.0 x 30 in.) red+ 1


30/108

TP-6667 5/1130

Group 105: Engine, continued25/30 kW, LP Liquid Withdrawal

GM69418_D

Detail A

X

Y

Z

2

3

4

5

6

7

8

9

101112

131417

1819

21

22

2324


31/108

TP-6667 5/11 31


ItemPart

Description

Qty.Var. No.

Number 192 GM61432 Strap, battery 13 345039 Terminal, battery 14 345056 Terminal, battery 15 GM77365 Bracket, Mtg Vaporizer 3.0L GM 15 GM20175 Decal, fuel type 16 GM57161 Rack, battery 1

7 GM65505-2 Engine assy 18 GM70312 Vaporizor, lp liquid withdrawal, 3.0l 19 GM70629 Harness, liq fuel 1

10 M125A-08-80 Washer, plain 8.4 ID x 16.0 OD 411 M6923-08-80 Nut, Hex 8mm 412 M933-08020-60 Screw, hex cap 413 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 114 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 117 X-129-15 Bolt, hex cap 118 X-203-13 Tee, pipe 119 X-203-3 Fitting, pipe nipple 120 X-468-1 Cable tie 321 X-545-112 Cable, battery (No.2 x 16 in.) black- 122 X-545-135 Cable, battery (No.0 x 30 in.) red+ 123 X-582-1 Connector, Hose 5/8 x 1/2 MIP Brass 124 X-426-12 Clamp, hose, .69/1.25 in. (NRP) 4


32/108

TP-6667 5/1132

Group 105: Engine, continued40--60 kW, Natural Gas/LPG Vapor/LP Liquid Withdrawal

GM66093_JGM66913_GGM66927_FGM66929_F

40/45REZG 50/60REZG

40/45REZG

50/60REZG

1

2

3

4 5

67

89

1014

15

16

17 18

1920

21

22

2324

25

27

2829

30

31

32

33

34

35

36

37

38

39

40

41

4243

44

45

46 47

48 49

50

515253

52

54

DETAIL A


33/108

TP-6667 5/11 33


ItemPart

Description

QuantityVariationNumber

Number 1 3 4 6 7 91 GM65420-1 Engine Assy 4.3L 12V Nat./LP Gas 1 11 GM65421-1 Engine Assy 5.0L 12V Nat./LP Gas 1 11 GM65422-1 Engine Assy 5.7L 12V Nat./LP Gas 1 12 GM14263 Harness, Fuel Nat/LP Gas 1 12 GM70629 Harness, Liquid Fuel 12 GM70480 Harness, Liquid Fuel 1 13 GM20577 Decal, Fuel Type 1 1 13 GM20175 Decal, Fuel Type 1 1 14 X-545-137 Cable, battery (No.2 x 30 in.) red+ 1 1 1 1 1 15 X-129-15 Bolt, Hex Cap 1 1 1 1 1 16 X-22-26 Washer,lock, .521 ID x 1.24 in. OD 1 1 1 1 1 17 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 1 1 1 1 1 18 X-545-112 Cable, battery (No.2 x 16 in.) black- 1 1 1 1 1 19 345056 Terminal, battery 1 1 1 1 1 1

10 GM57161 Rack, Battery 1 1 1 1 1 114 GM61432 Strap, battery 1 1 1 1 1 115 345039 Terminal, battery 1 1 1 1 1 116 GM20745 Boot, Battery Lug 1 1 1 1 1 117 GM21188 Shield, Heat 1 1 1 1 1 118 GM22350 Boot, Starter Terminal 1 1 1 1 1 119 X-6210-5 Nut, flange whiz, 10-24 2 2 2 2 2 220 GM21335 Shield, heat (20mm ID x 412mm length) 1 1 1 1 1 121 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 122 X-202-1 Bushing, reducing (3/4 x 1 in. npt) 123 X-216-12 Coupling, pipe (1 in. npsc) 124 X-218-24 Pipe (1 in. npt x 1.50 in.) 125 X-504-20 Fuel line, flexible (1.00 in. ID x 29 in.) 127 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 128 X-202-1 Bushing, reducing (3/4 x 1 in. npt) 129 X-206-2 Pipe, Nipple (3/4 in. npt x 2.00 in.) 130 254456 Bracket, fuel valve 131 X-202-1 Bushing, reducing (3/4 x 1 in. npt) 132 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 133 X-218-24 Pipe (1 in. npt x 1.50 in.) 134 GM42530 Valve, Gas Shut-Off 135 X-215-14 Elbow, pipe (90 deg x 1-1/4 in. npt) 1 136 X-216-22 Coupling, pipe (1-1/4 in. npsc) 1 137 X-210-8 Pipe (1-1/4 in. npt x 1.63 in.) 1 138 X-504-20 Fuel line, flexible (1.00 in. ID x 29 in.) 1 139 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 1 1

40 GM70497 Valve assembly, gas 1 141 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 1 142 X-218-24 Pipe (1 in. npt x 1.50 in.) 1 143 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 1 144 GM13662 Bracket, Support 1 145 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 1 146 X-218-24 Pipe (1 in. npt x 1.50 in.) 1 147 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 1 148 GM70198 Vaporizer, LP Liquid Withdrawal 148 GM70313 Vaporizer, LP Liquid Withdrawal 1 149 X-209-5 Pipe (1/2npt x 1.50) 1 1 150 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 npt) 1 1 151 X-582-1 Connector, hose 1 1 152 X-426-12 Clamp, hose, .69/1.25 in. 4 4 453 X-312-52 Hose, .63 ID x 19 in. 1 1 154 X-312-34 Hose, .63 ID x 10 in. 1 1 154 X-6047-14 Channel, U (not shown) 1 1 1


34/108

TP-6667 5/1134

Group 105: Engine, continued40--45 kW, Dual Fuel Natural Gas/LPG Vapor

GM66912_F

DETAIL A

DETAIL B

DETAIL C

DETAIL D

1

3

4

5

6

7

8

9

10

11

12

13

15

16

202124

2627

29

30

3335

38

39

16

31 16

26

29

28

31

37

29

31

25

See Detail A

See Detail D

See Detail C

See Detail B

32 25

1

25

14

25272725


35/108

TP-6667 5/11 35


ItemPart

Description

Qty.Var. No.

Number 21 254456 Bracket, fuel valve 13 GM61432 Strap, battery 14 345039 Terminal, battery 15 345056 Terminal, battery 16 AC-1459 Bushing, reducing (1/8 x 1 in. npt) 17 GM20577 Decal, Fuel Type 1

8 GM20745 Boot, Battery Lug 19 GM21188 Shield, Heat 110 GM21335 Shield, heat (20mm ID x 412mm length) 111 GM22350 Boot, Starter Terminal 112 GM57161 Rack, Battery 113 GM65420-2 Engine Assy 4.3L 12V Nat./LP Gas 114 GM70539 Switch, Pressure 3.0 in. H2O 115 GM70638 Harness, Dual Fuel GM 40/45 kW 116 GM71053 Valve, Shut Off 320 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 121 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 124 X-129-15 Bolt, Hex Cap 125 X-202-1 Bushing, reducing (3/4 x 1 in. npt) 526 X-203-2 Tee, pipe (1 x 1 x 1 npt) 227 X-206-6 Pipe, Nipple (3/4 in. npt x 3.50 in.) 328 X-206-9 Pipe (3/4 in. npt x 1.38 in.) 129 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 330 X-216-12 Coupling, pipe (1 in. npsc) 131 X-218-24 Pipe (1 in. npt x 1.50 in.) 332 X-218-30 Pipe (1 in. npt x 5.00 in.) 133 X-225-9 Elbow, pipe (45 deg x 1 in. npt) 135 X-504-20 Fuel line, flexible (1.00 in. ID x 29 in.) 137 X-545-112 Cable, battery (No.2 x 16 in.) black- 138 X-545-137 Cable, battery (No.2 x 30 in.) red+ 139 X-6210-5 Nut, flange whiz, 10-24 2


36/108

TP-6667 5/1136

Group 105: Engine, continued50/60 kW, Dual Fuel Natural Gas/LPG Vapor

GM66928_F

DETAIL A

DETAIL B

DETAIL C

DETAIL D

DETAIL E

2

3

4

6

7

8

9

10

11

12

1314

15

16

18

2324

25

29

30

3134

35

36

37

38

39

41

42

4344

45

47

48

49

51

52

53

54

55

56

See Detail D

See Detail C

See Detail BSee Detail A

See Detail E

384231

38

42 31

31

16

3731

3144

24

31

42

31

16

7

1740

3227

5

33

36


37/108

TP-6667 5/11 37


ItemPart

Description

Qty.Var. No.

Number 5 82 GM61432 Strap, battery 1 13 345039 Terminal, battery 1 14 345056 Terminal, battery 1 15 AC-1459 Bushing, reducing (1/8 x 1 in. npt) 1 16 GM13662 Bracket, Support 1 17 GM17263 Bracket, Fuel Valve 2 2

8 GM20174 Decal, Fuel Type 1 19 GM20173 Decal, Fuel Type 1 110 GM21188 Shield, Heat 1 111 GM21335 Shield, heat (20mm ID x 412mm length) 1 112 GM57161 Rack, Battery 1 113 GM70377 Bracket, Support 1 114 GM70399 Bracket, Support 1 115 GM70471 Harness, Dual Fuel Nat/LP Gas 1 116 GM70497 Valve, Gas Assy 3 317 GM70538 Switch, Pressure 6.27 in. H2O 1 118 K-122 Pipe (1 NPT x 2 in.) 1 123 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 1 124 X-25-26 Washer, plain, .531 ID x 1.062 in. OD 3 325 X-25-37 Washer, plain, .406 ID x.812 in. OD 3 326 X-25-44 Washer, Plain.328 ID x .562 OD 2 229 X-129-15 Bolt, Hex Cap 1 130 X-129-17 Bolt, Hex Cap 2 231 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 10 1032 X-203-10 Tee, pipe (1/8 x 1/8 x 1/8 npt) 1 133 X-203-2 Tee, pipe (1 x 1 x 1 npt) 1 134 X-203-26 Tee, pipe (1-1/4 x 1-1/4 x 1-1/4 npt) 1 135 X-210-18 Pipe (1-1/4 in. npt x 7.00 in.) 1 136 X-210-8 Pipe (1-1/4 in. npt x 1.63 in.) 2 137 X-215-14 Elbow, pipe (90 deg x 1-1/4 in. npt) 3 238 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 2 339 X-216-22 Coupling, pipe (1-1/4 in. npsc) 1 140 X-217-6 Pipe (1/8 in. npt x .75 in.) 1 141 X-218-13 Pipe (1 in. npt x 4.00 in.) 1 142 X-218-24 Pipe (1 in. npt x 1.50 in.) 3 443 X-218-26 Pipe (1 in. npt x 12.75 in.) 1 144 X-225-9 Elbow, pipe (45 deg x 1 in. npt) 2 245 X-400-75 Spacer, .406 ID x .625 OD x .297 in. 3 347 X-504-20 Fuel line, flexible (1.00 in. ID x 29 in.) 1 148 X-504-20 Fuel line, flexible (1.00 in. ID x 29 in.) 1 149 X-504-21 Fuel line, flexible (1.00 in. ID x 18 in.) 1 1

51 X-545-112 Cable, battery (No.2 x 16 in.) black- 1 152 X-545-137 Cable, battery (No.2 x 30 in.) red+ 1 153 X-722-8 Clamp, muffler, 1.37 in. 1 154 X-6210-5 Nut, flange whiz, 10-24 2 255 X-6238-11 Bolt, Hex Cap (3/8-16 x 1 in.) Gr. 5 3 356 GM65421-2 Engine Assy 5.0L 12V Nat./LP Gas 156 GM65422-2 Engine Assy 5.7L 12V Nat./LP Gas 1


38/108

TP-6667 5/1138

Group 105: Engine, continued80--100 kW with 8.1L Engine, Natural Gas/LPG Vapor

1 2

338

4 5

6

7

8

1213

14

15 16

171819

202122

22

24

25

26

27

2829

30

31

32

33

34 35

36

GM66591_G

37

23


39/108

TP-6667 5/11 39


ItemPart

Description

Qty.Var. No.

Number 111 GM66579 Bracket, catalyst mount 12 GM66580 Bracket, catalyst support 13 GM66576 Tube, exhaust 14 X-545-137 Cable, battery (no.2 x 30 in.) red+ 15 X-129-15 Bolt, hex cap 16 X-22-26 Washer,lock, .521 ID x 1.24 in. OD 1

7 X-545-112 Cable, battery (no.2 x 16 in.) black- 18 345056 Terminal,battery 112 GM57161 Rack, battery 113 GM61432 Strap, battery 114 345039 Terminal, battery 115 GM21188 Shield, heat 116 GM21335 Shield, heat (20mm ID x 412mm length) 117 X-6210-5 Nut, flange whiz, 10-24 218 X-215-14 Elbow, pipe (90 deg x 1-1/4 in. npt) 119 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 120 GM66574 Catalyst 121 GM67001 Wrap, catalyst 122 GM66053 Gasket, exhaust 223 X-504-20 Fuel line, flexible (1.00 in. ID X 29 in.) 124 GM62287-1 Engine assy NA 8.1L 12V NG/LPG 125 X-22-14 Washer, lock, .391 ID x .975 in. OD 126 GM20577 Decal, fuel type 127 X-218-26 Pipe (1 in. npt x 12.75 in.) 128 X-209-3 Pipe, Nipple, (1/2 NPT x 2.50) 128 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 NPT) 128 X-75-28 Plug, pipe (1/2 NPT) 129 X-256-3 Valve, drain ( 1/4 in. nptf) 129 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 130 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 131 GM13662 Bracket, support 132 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 133 GM70497 Valve assembly, gas 134 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 135 X-218-24 Pipe (1 in. npt x 1.50 in.) 136 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 137 GM66600 Gasket, exhaust 138 GM70711 Blanket, insulation 1


40/108


41/108

TP-6667 5/11 41


ItemPart

Description

QuantityVariation Number

Number 20 21 25 292 GM61432 Strap, battery 1 1 1 13 345039 Terminal, battery 1 1 1 14 345056 Terminal, battery 1 1 1 15 GM13662 Bracket, Support 1 1 1 16 GM20173 Decal,Fuel Type 1 1 1 17 GM21335 Shield, heat (20mm ID x 412mm length) 1 1 1 1

7 GM17809 Shield, heat (32mm ID x 152mm length) 1 1 1 18 GM57161 Rack, Battery 1 1 1 19 GM65752 Wrap, Catalyst 1 1

10 GM66053 Gasket, Exhaust 2 2 1 111 GM70497 Valve, Gas Assy 1 1 1 112 GM71006 Insulation, Exhaust Tube 1 1 1 113 GM73987 Bracket, Catalyst Mtg 1 1 1 114 GM73988 Bracket, Catalyst Mtg 1 115 GM73990 Tube, Exhaust 1 1 1 116 GM73993 Bracket, Support 1 117 GM75660 Catalyst 1 118 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 4 4 4 419 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 25 25 11 1120 M6923-08-80 Nut, Hex 8mm 7 7 4 421 M6923-10-80 Nut, Hex 10mm 17 17 4 422 M933-08020-60 Screw, hex cap 4 4 4 423 M933-10030-60 Screw, hex cap 12 12 3 324 M933-10050-60 Screw, Hex Cap (Metric) 8 8 4 425 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 1 1 1 127 X-75-28 Plug, pipe ( 1/2nptf) 2 2 2 229 X-129-15 Bolt, Hex Cap 1 1 1 130 X-202-32 Bushing, reducing (1 x 1-1/4npt) 2 2 2 231 X-210-8 Pipe (1-1/4npt x 1.63) 1 1 1 132 X-215-14 Elbow, pipe (90 deg x 1-1/4npt) 1 1 1 133 X-215-15 Elbow, pipe (90 deg x 1npt) 1 1 1 134 X-216-22 Coupling, pipe (1-1/4npsc) straight 1 1 1 135 X-218-26 Pipe (1npt x 12.75) 1 1 1 136 X-504-20 Fuel line, flexible (1.00 ID x 29) 1 1 1 137 X-519-18 Plug, cap 1 1 1 138 X-545-112 Cable, battery (No.2 x 16) black- 1 1 1 139 X-545-137 Cable, battery (No.2 x 30) red+ 1 139 X-545-135 Cable, battery (No.0 x 30) red+ 1 140 GM71607-1 Engine, 5.7L GM, Single Fuel, Nat.Gas 140 GM71608-1 Engine, 5.7L CAC GM, Single Fuel,Nat.Gas 140 GM71607-2 Engine, 5.7L GM, Single Fuel, Nat.Gas 1

40 GM71608-2 Engine, 5.7L CAC GM, Single Fuel,Nat.Gas 1


42/108

TP-6667 5/1142

Group 105: Engine, continued80--100 kW with 8.1L Engine, Dual Fuel

GM67337_F

XYZ

DETAIL A

DETAIL B

DETAIL C

DETAIL D

DETAIL E

1

24

5

6

7

8

9

10

11 12

13

14

15

1617

18

19 20

21

22

23

24

22

38

3437

38

40

4142

43

44

45

46

47

48

50

51

52

53

54

See Detail E

38

45

4343

8

38

38

45

22

See Detail A

See Detail B

3949

42

1

See Detail D


43/108

TP-6667 5/11 43


ItemPart

Description

Qty.Var. No.

Number 131 X-504-20 Fuel line, flexible (1.00 in. ID x 29 in.) 22 256985 Battery, 1/12V, 650CCA, Wet 14 GM61432 Strap, battery 15 345039 Terminal, battery 16 345056 Terminal, battery 17 AC-1459 Bushing, reducing (1/8 x 1 in. npt) 1

8 GM13662 Bracket, Support 29 GM20173 Decal, Fuel Type 110 GM20174 Decal, Fuel Type 111 GM21188 Shield, Heat 112 GM21335 Shield, heat (20mm ID x 412mm length) 113 GM57161 Rack, Battery 114 GM62287-2 Engine Assy NA 8.1L 12V Dual NG/LPG 115 GM66053 Gasket, Exhaust 216 GM66574 Catalyst 117 GM66576 Tube, Exhaust 118 GM66579 Bracket, Catalyst Mount 119 GM66580 Bracket, Catalyst Support 120 GM66600 Gasket, Exhaust 121 GM67001 Wrap, Catalyst 122 GM70497 Valve, Gas Assy 322 GM70471 Harness, Dual Fuel Nat/LP Gas (not shown) 123 GM70539 Switch, Pressure 3.0 in. H2O 124 GM70711 Blanket, Insulation 134 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 137 X-129-15 Bolt, Hex Cap 138 X-202-32 Bushing, reducing (1 x 1-1/4 in. npt) 739 X-209-3 Pipe, Nipple, (1/2 NPT x 2.50) 139 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 NPT) 139 X-75-28 Plug, pipe (1/2 NPT) 140 X-203-2 Tee, pipe (1 x 1 x 1 npt) 141 X-203-26 Tee, pipe (1-1/4 x 1-1/4 x 1-1/4 npt) 142 X-210-8 Pipe (1-1/4 in. npt x 1.63 in.) 243 X-215-15 Elbow, pipe (90 deg x 1 in. npt) 344 X-215-20 Fitting, elbow, pipe 145 X-218-24 Pipe (1 in. npt x 1.50 in.) 346 X-218-26 Pipe (1 in. npt x 12.75 in.) 147 X-218-26 Pipe (1 in. npt x 12.75 in.) 148 X-225-9 Elbow, pipe (45 deg x 1 in. npt) 149 X-256-3 Valve, drain ( 1/4 in. nptf) 149 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 1

50 X-301-45 Plug, Button 151 X-519-20 Plug, Cap 252 X-545-112 Cable, battery (No.2 x 16 in.) black- 153 X-545-137 Cable, battery (No.2 x 30 in.) red+ 154 X-6210-5 Nut, flange whiz, 10-24 2


44/108

TP-6667 5/1144

Group 105: Engine, continued100 kW with 5.7L Engine, Dual Fuel, Natural Gas/LPG, Non-EPA

GM71617

2

3

4

5

6

7

89

10

11

12

13

14

15

1617

18

19

20

Items not shown: 21, 22, 23, 24, 25, 26, 27,58, 59, 60, 61, 62

28

30

32

3435 36

37

38 39

40

41

42

43

44

45

46

47

49

5051

52

53

54

55

56

57

33

5

44

33

36

3333

14


45/108

TP-6667 5/11 45


ItemPart

Description

QuantityVariation Number

Number 24 282 GM61432 Strap, battery 1 13 345039 Terminal, battery 1 14 345056 Terminal, battery 1 15 A-106 Bushing, reducing (1/8 x 1/4npt) 2 26 A-110 Tee, pipe (1/4 x 1/4 x 1/4 npt) 1 17 D-2159 Bushing, Reducer 1 1

8 GM13662 Bracket, Support 1 19 GM20173 Decal,Fuel Type 1 110 GM20174 Decal, Fuel Type 1 111 GM21335 Shield, heat (20mm ID x 412mm length) 1 112 GM57161 Rack, Battery 1 113 GM66053 Gasket, Exhaust 1 114 GM70497 Valve, Gas Assy 2 215 GM70536 Switch, Pressure 3.6 H2O 1 116 GM71006 Insulation, Exhaust Tube 1 117 GM73990 Tube, Exhaust 1 118 GM74499 Valve Assembly, Vent 1 119 GM74500 Harness, Dual Fuel 1 120 K-122 Pipe (1npt x 2.00) 1 121 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 4 422 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 11 1123 M6923-08-80 Nut, Hex 8mm 4 424 M6923-10-80 Nut, Hex 10mm 4 425 M933-08020-60 Screw, hex cap 6 626 M933-10030-60 Screw, hex cap 3 327 M933-10050-60 Screw, Hex Cap (Metric) 4 428 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 1 130 X-75-28 Plug, pipe ( 1/2nptf) 2 232 X-129-15 Bolt, Hex Cap 1 133 X-202-32 Bushing, reducing (1 x 1-1/4npt) 4 434 X-203-2 Tee, pipe (1 x 1 x 1 npt) 1 135 X-203-26 Tee, pipe (1-1/4 x 1-1/4 x 1-1/4 npt) 1 136 X-210-8 Pipe (1-1/4npt x 1.63) 2 237 X-215-14 Elbow, pipe (90 deg x 1-1/4npt) 1 138 X-215-19 Elbow, pipe (90 deg x 1/8npt) 1 139 X-215-5 Elbow, pipe (90 deg x 1/4npt) 1 140 X-216-22 Coupling, pipe (1-1/4npsc) straight 1 141 X-217-15 Pipe, Nipple (1/8 npt x 3.00) 1 142 X-217-6 Pipe (1/8npt x .75) 1 143 X-218-26 Pipe (1npt x 12.75) 1 144 X-220-6 Pipe (1/4npt x 1.50) 3 3

45 X-468-1 Cable Tie 6 646 X-504-20 Fuel line, flexible (1.00 ID x 29) 1 147 X-504-25 Line, Flex Fuel 1 148 X-519-18 Plug, cap 2 249 X-545-112 Cable, battery (No.2 x 16) black- 1 150 X-545-135 Cable, battery (No.0 x 30) red+ 1 151 GM65752 Wrap, Catalyst 152 GM66053 Gasket, Exhaust 153 GM71608-1 Engine, 5.7L CAC GM, Single Fuel,Nat.Gas 153 GM71608-2 Engine, 5.7L CAC GM, Dual Fuel,Nat 154 GM73987 Bracket, Catalyst Mtg 155 GM73988 Bracket, Catalyst Mtg 156 GM73993 Bracket, Support 157 GM75660 Catalyst 158 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 1759 M6923-10-80 Nut, Hex 10mm 1360 M933-10030-60 Screw, hex cap 962 M933-10050-60 Screw, Hex Cap (Metric) 4


46/108

TP-6667 5/1146

Group 105: Engine, continued80--100 kW with 8.1L Engine, LP Liquid Withdrawal

GM71327_G

2

3

4

568

9

1011

12

1314

15

16

17

18

28

30

32 33

34

3536

37

38

39

40

41

42

43

44

45

46


47/108

TP-6667 5/11 47


ItemPart

Description

Qty.Var. No.

Number 142 GM61432 Strap, battery 13 345039 Terminal, battery 14 345056 Terminal, battery 15 GM21188 Shield, Heat 16 GM21335 Shield, heat (20mm ID x 412mm length) 18 GM57161 Rack, Battery 1

9 GM62287-2 Engine Assy NA 8.1L 12V Dual NG/LPG 110 GM66053 Gasket, Exhaust 211 GM66574 Catalyst 111 GM67001 Wrap, Catalyst (not shown) 112 GM66576 Tube, Exhaust 113 GM66579 Bracket, Catalyst Mount 114 GM66580 Bracket, Catalyst Support 115 GM75612 Harness, extension LP Liquid Fuel16 GM70711 Blanket, Insulation 117 GM71290 Vaporizer, LP Liquid Withdrawal 118 GM71331 Bracket, vaporizor mounting 128 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 130 X-75-54 Plug, pipe (1/2 in. nptf) brass 132 X-129-15 Bolt, Hex Cap 133 X-202-18 Bushing, reducing (3/4 x 1-1/4 in. npt) 134 X-209-3 Pipe, Nipple, (1/2 NPT x 2.50) 134 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 NPT) 134 X-75-28 Plug, pipe (1/2 NPT) 135 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 npt) 136 X-209-21 Pipe (1/2npt x 4.50) 137 X-211-3 Elbow, street (90 deg x 1/2 in. nptf) 138 X-216-30 Coupling 139 X-256-3 Valve, drain ( 1/4 in. nptf) 139 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 140 X-301-45 Plug, Button 141 X-545-112 Cable, battery (No.2 x 16 in.) black- 142 X-545-137 Cable, battery (No.2 x 30 in.) red+ 143 X-582-1 Connector, Hose 5/8 in. x 1/2 in. MIP Brass 243 X-426-12 Clamp, hose, .69/1.25 in. 444 X-582-8 Connector, hose + Vibra Seal 145 X-6210-5 Nut, flange whiz, 10-24 246 GM66600 Gasket, exhaust 1


48/108


49/108

TP-6667 5/11 49


ItemPart

Description

Qty.Var. No.

Number 121 GM66052 Tube, exhaust 12 GM65751 Bracket, support 13 GM61432 Strap, battery 14 345039 Terminal,battery 15 X-545-137 Cable, battery (no.2 x 30 in.) red+ 16 X-129-15 Bolt, hex cap 1

7 X-22-26 Washer,lock, .521 ID x 1.24 in. OD 18 X-545-112 Cable, battery (no.2 x 16 in.) black- 19 345056 Terminal, battery 1

13 GM57161 Rack, battery 114 GM21188 Shield, heat 115 GM21335 Shield, heat (20mm ID x 412mm length) 116 X-6210-5 Nut, flange whiz, 10-24 217 GM65728 Catalyst 117 GM65752 Wrap, catalyst 118 GM66053 Gasket, exhaust 219 GM65743 Bracket, support 120 GM66598 Guard, hose (left) 121 GM62288-1 Engine assy turbo 8.1L 12V NG/LPG 122 X-22-14 Washer, lock, .391 ID x .975 in. OD 123 GM20577 Decal, fuel type 125 X-205-25 Pipe (1-1/2 in. npt x 14.25 in.) 126 X-209-3 Pipe, Nipple, (1/2 NPT x 2.50) 126 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 NPT) 126 X-75-28 Plug, pipe (1/2 NPT) 127 X-256-3 Valve, drain ( 1/4 in. nptf) 127 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 128 X-504-22 Fuel line, flexible (1.50 in. ID x 28.25 in.) 129 GM30906 Guard, hose (right) 130 151771 Elbow, pipe (90 deg x 1-1/2 in. npt) 131 153016 Bushing, reducer 135 151771 Elbow, pipe (90 deg x 1-1/2 in. npt) 136 GM23545 Bracket, support 137 GM70498 Valve, gas 138 155040 Pipe (1-1/2 in. npt x 1.75 in.) 139 151771 Elbow, pipe (90 deg x 1-1/2 in. npt) 140 X-210-27 Pipe, Nipple (1--1/4 npt x 5.00) 141 X-216-22 Coupling, pipe (1--1/4npsc) straight 142 GM70920 Bracket, Fuel Support 143 277706 Clamp, muffler, 1.87 in. 1


50/108

TP-6667 5/1150

Group 105: Engine, continued125 kW, Dual Fuel Natural Gas/LPG Vapor

GM65363_K

DETAIL D

DETAIL E

DETAIL C

See Detail A

See Detail C

See Detail E

1

2

3

4

5

6

8

9

10

11

12

13 14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

5764

4245

46

4760

48

49

50

51

2

63

62

65

2

15 5

27

56

5355

57

5458

32

251

2

4

52

25

27

25

1

595

See Detail D

DETAIL A


51/108

TP-6667 5/11 51


ItemPart

Description

Qty.Var. No.

Number 151 X-504-22 Fuel line, flexible (1.50id x 28.25) 22 151771 Elbow, pipe (90 deg x 1-1/2npt) 73 153016 Bushing, reducing (1-1/4 x 1-1/2npt) 14 155039 Tee, pipe (1-1/2 x 1-1/2 x 1-1/2 npt) 25 155040 Pipe (1-1/2npt x 1.75) 56 X-722-5 Clamp, muffler, 2.12 in. 1

8 GM61432 Strap, battery 19 345039 Terminal, battery 110 345056 Terminal, battery 111 GM20173 Decal,Fuel Type 112 GM76139 Decal, Fuel Type 113 GM21188 Shield, Heat 114 GM21335 Shield, heat (20mm id x 412mm length) 115 GM23545 Bracket, Support 216 GM30906 Guard, Hose (Right) 117 GM57161 Rack, Battery 118 GM62288-2 Engine Assy Turbo 8.1L 12V Dual NG/LPG 119 GM65728 Catalyst 120 GM65743 Bracket, Support 121 GM65751 Bracket, Support 122 GM65752 Wrap, Catalyst 123 GM66052 Tube, Exhaust 124 GM66053 Gasket, Exhaust 225 GM66598 Guard, hose (left) 126 GM70471 Harness, Dual Fuel Nat/LP Gas 127 GM70498 Valve, Gas Assy 328 GM70538 Switch, Pressure 7.0 H2O 129 GM70920 Bracket, Fuel Support 130 GM74499 Valve Assembly, Vent 131 GM75369 Hose, Flex Fuel 132 GM75370 Harness, Dual Fuel Gas Vent 133 M125A-06-80 Washer, Plain 634 M125A-08-80 WASHER, PLAIN, 8.4 ID x 16.0 OD 835 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 1636 M6923-08-80 Nut, Hex 8mm 837 M6923-10-80 Nut, Hex 10mm 1238 M933-06016-60 Screw, hex cap, M6x16mm, js500 full thrd 639 M933-08020-60 Screw, hex cap 840 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm EXP 441 M933-10050-60 Screw, Hex Cap (Metric) 842 X-22-26 Washer,lock.521 IDx1.24 in.OD 1

45 X-129-15 Bolt, Hex Cap 146 X-202-27 Bushing, reducing (1/8 x 1/4npt)+vibra 147 X-209-3 Pipe, Nipple, (1/2 NPT x 2.50) 147 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 NPT) 147 X-75-28 Plug, pipe (1/2 NPT) 148 X-202-59 Bushing, reducing (1-1/2npt to 1/8npt) 148 GM77915 Fitting, Restriction (not shown) 148 X-216-24 Coupling, pipe ( 1/8npt) (not shown) 149 X-205-15 Pipe (1-1/2npt x 7.00) 150 X-205-15 Pipe (1-1/2npt x 7.00) 151 X-205-25 Pipe (1-1/2npt x 14.25) 452 X-205-7 Pipe (1-1/2npt x 4.00) 153 X-215-19 Elbow, pipe (90 deg x 1/8npt) 154 X-215-5 Elbow, pipe (90 deg x 1/4npt) 155 X-217-2 Pipe, Nipple (1/8 NPT x 1.50) 156 X-217-6 Pipe (1/8npt x .75) 157 X-220-5 Pipe (1/4npt x .87) 258 X-220-6 Pipe (1/4npt x 1.50) 1

59 X-225-3 Elbow, pipe (45 deg x 1-1/2npt) 160 X-256-3 Valve, drain ( 1/4 in. nptf) 160 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 161 X-519-21 Plug, Cap 262 X-545-112 Cable, battery (No.2 x 16) black- 163 X-545-137 Cable, battery (No.2 x 30) red+ 164 X-555-1 Elbow, street (90 deg x 1/4nptf) 265 X-6210-5 Nut, flange whiz, 10-24 2


52/108

TP-6667 5/1152

Group 105: Engine, continued125 kW, Liquid Withdrawal

GM65364_G

2

3

4

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

51

32

34

36

37

38

39

40

4142

4344

45

4647

48

49

50


53/108

TP-6667 5/11 53


ItemPart

Description

Qty.Var. No.

Number 162 GM61432 Strap, battery 13 345039 Terminal, battery 14 345056 Terminal, battery 15 GM20175 Decal, Fuel Type 16 GM20745 Boot, Battery Lug 17 GM21188 Shield, Heat 1

8 GM21335 Shield, heat (20mm ID x 412mm length) 19 GM22350 Boot, Starter Terminal 110 GM30906 Guard, Hose (Right) 111 GM57161 Rack, Battery 112 GM62288-1 Engine Assy Turbo 8.1L 12V NG/LPG 113 GM65728 Catalyst 114 GM65743 Bracket, Support 115 GM65751 Bracket, Support 116 GM65752 Wrap, Catalyst 117 GM66052 Tube, Exhaust 118 GM66053 Gasket, Exhaust 219 GM66598 Guard, hose (left) 120 GM75612 Harness, extension LP Liquid Fuel 121 GM71290 Vaporizer, LP Liquid Withdrawal 122 GM71331 Bracket, vaporizer mounting 132 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 134 X-75-54 Plug, pipe ( 1/2 in. nptf) brass 136 X-129-15 Bolt, Hex Cap 137 X-202-18 Bushing, reducing (3/4 x 1-1/4 in. npt) 138 X-209-3 Pipe, Nipple, (1/2 NPT x 2.50) 138 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 NPT) 138 X-75-28 Plug, pipe (1/2 NPT) 139 X-203-13 Tee, pipe (1/2 x 1/2 x 1/2 npt) 140 X-206-6 Pipe (3/4 in. npt x 3.50 in.) 141 X-209-21 Pipe (1/2npt x 4.50) 142 X-211-3 Elbow, street (90 deg x 1/2 in. nptf) 143 X-215-2 Elbow, pipe (90 deg x 3/4 in. npt) 144 X-216-30 Coupling 145 X-256-3 Valve, drain ( 1/4 in. nptf) 145 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 146 X-431-25 Terminal, fast-on, female, 18-22 awg 147 X-431-29 Terminal, fast-on, male, 18-22 AWG 148 X-545-112 Cable, battery (No.2 x 16 in.) black- 149 X-545-137 Cable, battery (No.2 x 30 in.) red+ 150 X-582-1 Connector, Hose 5/8 in. x 1/2 in. MIP Brass 2

50 X-426-12 Clamp, hose, .69/1.25 in. 451 X-582-8 Connector, hose + Vibra Seal 152 X-6210-5 Nut, flange whiz, 10-24 2


54/108

TP-6667 5/1154

Group 105: Engine, continued150 kW

GM64061_H

1

2

3

4

567

8

9

13

14 15

16

17

18

19

20

21

22

23

25

2627

28

3031

3536

3738 39

40

41424344

DETAIL A


55/108

TP-6667 5/11 55


ItemPart

Description

Qty.Var. No.

Number 101 GM66052 Tube, Exhaust 12 GM65751 Bracket, Support 13 GM61432 Strap, battery 14 345039 Terminal, battery 15 X-545-137 Cable, battery (No.2 x 30 in.) red+ 16 X-129-15 Bolt, Hex Cap 1

7 X-22-26 Washer, lock, .521 ID x 1.24 in. OD 18 X-545-112 Cable, battery (No.2 x 16 in.) black- 19 345056 Terminal, battery 1

13 GM57161 Rack, Battery 114 GM21188 Shield, Heat 115 GM21335 Shield, heat (20mm ID x 412mm length) 116 X-6210-5 Nut, flange whiz, 10-24 217 GM65728 Catalyst 118 GM66053 Gasket, Exhaust 219 GM65743 Bracket, Support 120 GM64376 Tube, Charge Cooler 121 GM62289-1 Engine Assy, Turbo CAC 8.1L 12V NG/LPG 122 X-22-14 Washer, lock, .391 ID x .975 in. OD 123 GM20577 Decal,Fuel Type 124 GM20708-2 Solenoid, Gas Group (includes items 35--39) 125 X-205-25 Pipe (1-1/2 in. npt x 14.25 in.) 126 X-202-47 Bushing, reducing (1/4 x 1/2 in. npt) 127 X-256-3 Valve, drain (1/4 in. nptf) 128 X-504-22 Fuel line, flexible (1.50 in. ID x 28.25 in.) 130 X-215-14 Elbow, pipe (90 deg x 1-1/4 in. npt) 131 153016 Bushing, reducing (1-1/4 x 1-1/2 in. npt) 135 151771 Elbow, pipe (90 deg x 1-1/2 in. npt) 136 GM23545 Bracket, Support 137 GM70498 Valve, gas 138 155040 Pipe (1-1/2 in. npt x 1.75 in.) 139 151771 Elbow, pipe (90 deg x 1-1/2 in. npt) 140 GM65752 Wrap, Catalyst 141 X-210-27 Pipe, Nipple (1--1/4 npt x 5.00) 142 X-216-22 Coupling, pipe (1--1/4npsc) straight 143 GM70920 Bracket, Fuel Support 144 277706 Clamp, muffler, 1.87 in. 1


56/108

TP-6667 5/1156

Group 107: Nameplate and Decals25--60 kW

ItemPart

Description

Qty.Var.No.

Number 11 238402 Decal, caution positive term.only 12 249808 Decal, warning rotating parts 13 249809 Decal, Caution Hot Engine 24 249810 Decal, warning hot coolant 15 273780 Decal, warning explosion 16 GM15300 Decal, Exhaust Piping 17 224233 Decal, 1-800 number 18 257438 Decal, danger moving rotor 39 257441 Decal, warning lifting eye 1

10 258815 Decal, warning voltage backfeed 111 327004 Nameplate, model/ratings, Kohler 112 GM13776 Decal, FRII Reconnection 113 GM39683 Tag, Hang 114 GM60531 Decal, Control Height 115 X-6232-6 Decal, stripe 316 X-6246-6 Decal, Kohler Power System 2

80--150 kW

ItemPart

Description

Qty.Var.No.

Number 21 238402 Decal, caution positive term.only 12 249808 Decal, warning rotating parts 13 249809 Decal, Caution Hot Engine 24 249810 Decal, warning hot coolant 15 273780 Decal, warning explosion 16 GM15300 Decal, Exhaust Piping 17 224233 Decal, 1-800 number 18 257438 Decal, danger moving rotor 39 257441 Decal, warning lifting eye 1

10 258815 Decal, warning voltage backfeed 111 327004 Nameplate, model/ratings, Kohler 112 GM13776 Decal, FRII Reconnection 1

13 GM39683 Tag, Hang 114 GM60531 Decal, Control Height 115 X-6232-6 Decal, stripe 316 X-6246-1 Decal, Kohler Power System 2


57/108

TP-6667 5/11 57

Group 109: Skid and Plant Mounting25/30 kW

6667_109_3

2 3

45

6

7

9

10

111215

131719

1114

121518

11121618

820

2122

ItemPart

Description


Number GM69420-MA1 GM69422-MA12 X-577-34 Hose, rubber, straight, .62 in. ID 1 13 272701 Valve, oil drain (1/2-14 nptf) 1 14 276273 Adapter, bushing 1 15 276278 Washer, nylon, .511 ID x .906 in. OD 1 16 276476 Vibromount 2 27 290418 Strap, ground (8 in.) 1 18 GM59015 Fitting, bulkhead drain 1 1

9 GM65723 Skid 19 GM65763 Skid, 41 in. 110 GM65811 Support, junction box 211 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 7 1312 M6923-10-80 Nut, Hex 10mm 1 513 M931-12065-60 Screw, hex cap 2 214 M933-10020-60 Screw, hex cap 5 515 M933-10025-60 Screw, hex cap,fully thrd M10 x 25mm 416 M933-10035-60 Screw, hex cap 1 117 M982-12-80 Nut, hex elastic stop 2 218 X-22-15 Washer,lock, .456 ID x 1.058 in. OD 3 519 X-25-140 Washer, plain, .531 ID x 2 in. OD 2 220 X-75-58 Plug, pipe 1 121 X-426-10 Clamp, hose, .5/1 in. 2 222 X-781-15 Rivet, pop, .187 in. 2 2


58/108

TP-6667 5/1158

Group 109: Skid and Plant Mounting, continued40--60 kW

12

3

456

7

8

9

10

11

121314

151617

18 18

15

1716

6667_109_1


59/108

TP-6667 5/11 59

Group 109: Skid and Plant MountingQuantityModule


M 6 6 0 9 5 - M

A 1

G M 6 6 0 9 5 - M

A 2

G M 6 6 0 9 6 - M

A 1

G M 6 6 0 9 6 - M

A 2

G M 6 6 9 1 6 - M

A 1

G M 6 6 9 1 7 - M

A 1

G M 7 1 6 9 2 - M

A 1

G M 7 1 6 9 2 - M

A 2

G M 7 1 6 9 3 - M

A 1

G M 7 1 6 9 3 - M

A 2

G M 7 1 6 9 4 - M

A 1

G M 7 1 6 9 5 - M

A 1

1 GM60788-KCB Panel, Junction Box (Front) 1 1 1 11 GM62774-KCB Panel, Junction Box (Front) 1 11 -- See Control and Harness Group 1 1 1 1 1 12 X-6033-15 Grommet 1 1 1 1 1 12 -- See Control and Harness Group 1 1 1 1 1 13 X-301-35 Button, Plug 1 1 1 1 1 13 -- See Control and Harness Group 1 1 1 1 1 14 GM59015 Fitting, Bulkhead Drain 1 1 1 1 1 1 1 1 1 1 1 15 X-781-15 Rivet, pop, .187 in. 2 2 2 2 2 2 2 2 2 2 2 26 X-75-58 Plug, Pipe 1 1 1 1 1 1 1 1 1 1 1 17 GM65723 Skid, 34 in. 1 17 GM65779 Skid, 34 in. 1 17 GM65780 Skid, 34 in. 1 17 GM65763 Skid, 41 in. 1 17 GM65781 Skid, 41 in. 1 17 GM65782 Skid, 41 in. 1 18 GM65811 Support, Junction Box 2 2 2 28 GM65810 Support, Junction Box 2 29 GM17418 Panel, Junction Box (Rear) 1 1 1 19 GM17624 Panel, Junction Box (Rear) 1 19 -- See Control and Harness Group 1 1 1 1 1 1

10 290418 Strap, ground (8 in.) 1 1 1 1 1 1 1 1 1 1 1 111 276476 Vibromount 2 2 2 211 324073 Vibromount 2 2 2 2 2 2 2 212 M931-12065-60 Screw, hex cap 2 2 2 2 2 2 2 2 2 2 2 213 X-25-140 Washer, plain, .531 ID x2 in. OD 2 2 2 2 2 2 2 2 2 2 2 214 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2 2 2 2 2 2 215 GM19299 Valve, oil drain (M12 x 1.75) 1 1 1 1 1 1 1 1 1 1 1 116 X-6278-9 Washer, nylon, .48 ID x .825 in. OD 1 1 1 1 1 1 1 1 1 1 1 117 X-426-10 Clamp, hose, .5/1 in. 2 2 2 2 2 2 2 2 2 2 2 218 X-577-5 Hose, rubber, straight, .62 in. ID (1.17 ft.) 1 1 1 118 X-577-24 Hose, rubber, straight, .62 in. ID (1.75 ft.) 1 1 1 1 1 1 1 1


60/108

TP-6667 5/1160

Group 109: Skid and Plant Mounting, continued80--150 kW with 8.1L Engine

6667_109_2

1

23

4

5

678910

11

12 13

14

1516

17

18 19

20

2122

23

M8 hwd.

14

14

M10hwd.

M10hwd.

M10hwd.


61/108

TP-6667 5/11 61

Group 109: Skid and Plant Mounting, continuedQuantityModule


M 6 4 0 6 2 - M

A 1

G M 6 4 0 6 2 - M

A 2

G M 6 4 0 6 2 - M

A 3

G M 6 5 3 6 6 - M

A 1

G M 6 5 3 6 6 - M

A 2

G M 7 1 6 8 4 - M

A 1

G M 7 1 6 8 4 - M

A 2

G M 7 1 6 8 4 - M

A 3

G M 7 1 6 5 6 - M

A 1

1 GM17624 Panel, Junction Box (Rear) 1 1 1 1 11 -- See Control and Harness Group 1 1 1 1 12 X-6210-2 Nut, flange spiralock, 1/4-20 4 4 4 4 42 -- See Control and Harness Group 4 4 4 4 43 X-25-40 Washer, plain, .281 ID x .625 in. OD 4 4 4 4 43 -- See Control and Harness Group 4 4 4 4 44 X-6033-15 Grommet 1 1 1 1 14 -- See Control and Harness Group 4 4 4 4 45 GM62774-KCB Panel, Junction Box (Front) 1 1 1 1 15 -- See Control and Harness Group 4 4 4 4 46 324073 Vibromount 2 2 2 2 2 2 2 2 2 27 M933-10020-60 Screw, hex cap 5 5 5 4 4 4 4 4 4 48 M931-12065-60 Screw, hex cap 2 2 2 2 2 2 2 2 2 29 M982-12-80 Nut, hex elastic stop 2 2 2 2 2 2 2 2 2 2

10 X-25-140 Washer, plain, .531 ID x2 in. OD 2 2 2 2 2 2 2 2 2 211 GM64063 Skid 1 111 GM65342 Skid 1 111 GM66560 Skid 1 111 GM65377 Skid 1 111 GM67060 Skid 1 112 GM64117 Support, Junction Box 2 2 2 2 2 213 X-22-16 Washer, lock, .326 ID x .883 in. OD 4 4 4 4 413 -- See Control and Harness Group 4 4 4 4 414 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 5 5 5 3 3 5 5 5 3 315 GM19299 Valve, oil drain (M12 x 1.75) 1 1 1 1 1 1 1 1 1 116 X-6278-9 Washer, nylon, .48 ID x .825 in. OD 1 1 1 1 1 1 1 1 1 117 GM10669 Shield, heat (32mm ID x 305mm length) 1 1 1 1 1 1 1 1 1 118 X-75-58 Plug, Pipe 1 1 1 1 1 1 1 1 1 119 GM59015 Fitting, Bulkhead Drain 1 1 1 1 1 1 1 1 1 120 X-781-15 Rivet, pop, .187 in. 2 2 2 2 2 2 2 2 2 221 X-577-5 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1 1 1 1 122 X-426-10 Clamp, hose, .5/1 in. 2 2 2 2 2 2 2 2 2 223 290418 Strap, ground (8 in.) 2 2 2 2 2 2 2 2 2 2


62/108

TP-6667 5/1162

Group 109: Skid and Plant Mounting, continued80 kW with 5.7L Engine

6667_109_4

2

3

4

5

8

9

Items not shown: 10, 11, 12, 13, 14,16, 17, 18, 19, 25

121520

21

22

23

24

26

27


63/108

TP-6667 5/11 63

Group 109: Skid and Plant Mounting, continuedQuantityModule


M 7 1 6 2 3 - M

A 1

G M 7 1 6 2 3 - M

A 2

G M 7 1 6 1 3 - M

A 1

2 X-577-27 Hose, rubber, straight, .62 in. ID 1 12 X-577-24 Hose, rubber, straight, .62 in. ID 13 290418 Strap, ground (8 in.) 2 2 24 324073 Vibromount 2 2 25 GM19299 Valve, oil drain (M12 x 1.75) 1 1 18 GM59015 Fitting, Bulkhead Drain 1 1 19 GM64117 Support, Junction Box 2 2

10 M125A-08-80 Washer, Plain, 8.4 ID x 16.0 OD 2 2 211 M125A-10-80 Washer, Plain, 10.5 ID x 20.0 OD 10 10 712 M125A-12-80 Washer, Plain 2 2 213 M6923-08-80 Nut, Hex 8mm 2 2 214 M6923-10-80 Nut, Hex 10mm 5 5 115 M931-12065-60 Screw, hex cap 2 2 216 M933-08025-60 Screw, hex cap 2 2 217 M933-10020-60 Screw, hex cap 5 5 518 M933-10025-60 Screw, hex cap, fully thrd M10 x 25mm 4 4 419 M933-10035-60 Screw, hex cap 1 1 120 M982-12-80 Nut, hex elastic stop 2 2 221 X-22-15 Washer, lock, .456 ID x 1.058 in. OD 5 5 322 X-25-140 Washer, plain, .531 ID x 2 in.OD 2 2 223 X-75-58 Plug, Pipe 1 1 124 X-426-10 Clamp, hose, .5/1 in. 2 2 225 X-781-15 Rivet, pop, .187 in. 2 2 226 X-6278-9 Washer, nylon, .48 ID x .825 in. OD 1 1 127 GM71621 Skid, 44 127 GM71625 Skid, 44 127 GM71620 Skid, 34 1


64/108

TP-6667 5/1164

Group 201: Generator and Mounting

Flywheel

1

2

34

56

78

9

10

11

12

13

Items 14-16 not shown.

6102_201_1

See alternatorassembly forpart number.

ItemPart

Number Description Qty.1 See chart Alternator assembly 12 See chart Vibromount 23 270956 Screw, 3/8-16 x 1 1/4, (4P, 4Q alternator) 63 270158 Bolt, hex cap (4S, 4V alternator) 64 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 65 X-352-63 Stud, 3/8-16 x 4 in. 86 X-400-132 Spacer, 0.406 ID x 0.625 OD x 2.531 in. 87 X-801-3 Washer, hardened, 0.406 ID x 0.812 OD 88 X-6210-9 Nut, flange spiralock, 3/8-16 89 X-25-140 Washer, plain, 0.531 ID x 2 in. OD 29 X-25-112* Washer, plain 2

10 M982-12-80 Nut, hex elastic stop 210 M982-16-80* Nut, hex elastic stop 211 257046 Guard, generator fan 111 257179 Guard, generator fan (4S and 4V alt) 112 X-67-125 Screw, hex washer, thread-forming 213 257442 Clip, speed 214 X-750-14 Marker, wire L1 (not shown) 115 X-750-15 Marker, wire L2 (not shown) 116 X-750-16 Marker, wire L3 (not shown) 1

Alternator assembly includes items 1--32 on following page.

* Select this part number for modules using SAE 11 1/2 in. flywheel.


65/108

TP-6667 5/11 65

Date post:	01-Jun-2018
Category:	Documents
Upload:	roberto-sanchez-zapata
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Tp6667 Generator Sets

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