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TPS' MRO Services

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ROLLING STOCK MAINTENANCE REPAIR & OVERHAUL (MRO) Capability & Services PROPRIETARY
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Page 1: TPS' MRO Services

PROPRIETARY

ROLLING STOCKMAINTENANCE

REPAIR & OVERHAUL

(MRO)Capability & Services

Page 2: TPS' MRO Services

PROPRIETARY

TABLE OF CONTENTS• TPS Overview•Corporate • Transportation Sector •MRO Experience•History and Pedigree• Portfolio of Key Clients•MRO Services and Capabilities•Summary of Services•Capability• Infrastructure •Key Differentiators - Why TPS?•Selection of Reference Projects•Key Contacts

Page 3: TPS' MRO Services

PROPRIETARY

CORPORATE OVERVIEW• Business • Listed on London AIM Market• Major shareholders (Vale Mining and

BNDES)• Design, Development, Qualification and

Manufacturing of high speed permanent magnet machines and power electronics, from kW to multi MW and from 3,600 rpm to 160,000 rpm• 40+ years of experience and located in the

North East England• Global company with successful project

execution in UK, USA, Canada, Netherlands, Turkey, Brazil, Middle East and Malaysia• Complete turnkey support - design,

manufacturing to Installation and through life support of products• Markets: Energy DefenceTransport Industrial

Page 4: TPS' MRO Services

PROPRIETARY

TRANSPORTATION SECTOR OVERVIEW

Design and Supply of APUs for new build as well refurbished trains.Through life support to include upgrades, overhauls and repair support

Design and Supply of APUs and Supply of ‘at seat ‘ and catering Power Supply

Supply and ongoing repair support for APU, BCs, at seat and catering converters

Support in Business Case for Fleet Modernisation and Overhaul

Fleet Owners

Fleet Operator

Overhaul Firms

Train Builders

Page 5: TPS' MRO Services

PROPRIETARY

MRO HISTORY AND PEDIGREE

Repair and Upgrade Support for 15 years. 3kW At Seat Power

Supplies. 1000 units

1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015

Southern CL442

Repair & Upgrade Support for 25 years

40kW APU. 82 Units in Fleet

BombardierTTC T1 Fleet

Repair & Spares Support for 20 years

100kVA APUs. 222 Units in Fleet

BombardierKuala Lumpur

Repair, Spares and Overhaul Support for 18 years through local

partner. 70kVA APUs. 70 Units

BombardierTurbostar

Repair support for past 18 years. 13kW Battery

Chargers.600+ Units in field

Mk3 Coaches

Ned TrainsRepair and Advisory

support for 9 Years . 3kW Inverter. 100 units

Repair and Spares Support for past 9 Years. 48kVA Inverter. 400 units

BombardierCTA 5000

Spares support through Chinese Partner. 40 units

BombardierBeijing Airport

Chiltern CL165Major Overhaul of

Alternator and APU. Ongoing Support

Chiltern Mk3MA

Replacement. 28kVA APU. 40

Units

Major Refurbishment 40kVA Inverters

Wabtec 32130 years

experience in Rolling Stock

MRO

Credibility through

performance

#1 choice for customer’s MRO Needs

Page 6: TPS' MRO Services

PROPRIETARY

PORTFOLIO OF KEY CLIENTS

Page 7: TPS' MRO Services

PROPRIETARY

SUMMARY OF SERVICES

Control & Switchgear1

8

Air Conditioning

Aux power

Battery Raft

APU

Lighting

Data

Supply 32

7 65

4Door Control

HVAC Repairs (Compressors, Inverters & Power Supply)

Upgrade and support of Lighting Ballasts

Repair, upgrade or replacement of PLCs

Repair, upgrade or replacement of PLCs

AC-AC | DC-DC | DC-AC| repair, upgrade or replacement

Alternators, AVR PCBs, LVPS repair, upgrade or replacement

Repair and Support for Door Control Power Electronics

1

2

3

4

5

6

7

Page 8: TPS' MRO Services

PROPRIETARY

MAINTENANCE, REPAIR & OVERHAUL CAPABILITIES

Maintenance Repair Overhaul • Improve reliability of

power electronics equipment

• Improve fleet availability

• Reduce component replacement early in its life

• Optimised maintenance regime

• Maintain adequate spare parts

• Improve safety of installed equipment

• Availability of skilled resources

Diagnostic health check service

Continuous Maintenance

Advisory services on preventative maintenance throughout product life cycle

Condition monitoring of units

RAMS Support

• Improve turnaround time to increase fleet availability

• Control costs of unpredictable repairs

• Reduce number of NFFs on units

• Manage obsolescence issues of component parts

• Reduce Mean time to Repair

• Availability of local resources to attend to issues

• Develop business case required for overhaul cost vs benefit

• Identify a solution that willo Fit existing footprinto Be lightero Adhere to stringent

safety case requirement

• Improve lead time to delivery of new product

• Ensure quality and cost targets are met

Highly skilled engineers

Long term Service agreements available – Bronze, Silver, Gold

Local after sales and engineering support

Next day repairs through excess stock

Standard repair cost guarantee

Part exchange or rental stock

In-depth knowledge of Network Rail , UK and International Rail Standards

Strong project management team focused on quality and delivery

Expertise in replacing legacy applications- e.g. Motor Alternator Replacement

Challenges

TPS Offer

Page 9: TPS' MRO Services

PROPRIETARY

INFRASTRUCTURE 55,000 ft2 Facility to support

Manufacturing and Repairs Standard Practice Measures

5S Straight Through Rate (First Time Right) OTIF (On Time In Full) Kaizen Improvement Teams

Core Capability for Manufacturing and Repair

Experienced Work Force 40 years in Power Electronics & Electrical Machine

Assembly Heavy Component Material Handling (5 Tonnes)

Rail business to be certified to IRIS in the near future

High Reliability Testing 100% Full functional test prior to product

release Thermal Cycle Chamber: -40 to +120° C HASS - Hot Box burn in

Supply Chain & Distribution Strategy to match volume and need of the

customer Specialist arrangements exist for Fabrications,

Metalwork, PCBA, Electro-magnetic and power devices.

World wide secure shipping from the Gateshead premises by land, sea or air

Page 10: TPS' MRO Services

PROPRIETARY

KEY DIFFERENTIATORS

Why TPS?

FasterTurnaroun

dReliableRepair /

Upgrades

Obsolescence

Management

Highly skilled

engineers /

technicians

Long term framewor

k Contracts

3rd Party/ Turnkey Support

Dedicated site for design,

manufacturing and

testing

Page 11: TPS' MRO Services

PROPRIETARY

SELECTION OF AUXILIARY POWER PROJECTS

Static Converter - Class 321

AC Input Voltage 240V AC AC Output Voltage 400V AC/60Hz AC Output Power 40kVA DC Output Voltage 110V DC DC Output Power 8kW

Battery Charger - Turbostar

AC Input Voltage 400V AC AC Output Voltage 29.5V DC DC Output Power 12kW Output Current 407A

Motor Alternator Solution - Mk3 Coach

DC Input Voltage 750V DC AC Output Voltage 415V AC/50Hz AC Output Power 30kVA DC Output Voltage 110V DC DC Output Power 10kW

Static Converter - Class 442 DC Input Voltage 750V DC AC Output Voltage 415V AC/50Hz AC Output Power 36kVA/40kVA DC Output Voltage 110V DC DC Output Power 10kW

At seat power supply - Various UK fleets

DC Input Voltage 110V DC AC Output Voltage 230V AC/60Hz AC Output Power 3kW

Catering Converter - Mk3 Coach

AC Input Voltage 250VAC - 450VAC AC Output Voltage 240V AC / 60Hz AC Output Power 5kW

Static Converter - KL ART

AC Input Voltage 750V DC AC Output Voltage 415V AC/60Hz AC Output Power 21kVA/3kVA DC Output Voltage 52V DC DC Output Power 3kW

LVPS - London Underground

DC Input Voltage 600V DC AC Output Voltage 415V AC/50Hz AC Output Power 6kVA

Page 12: TPS' MRO Services

PROPRIETARY

KEY CONTACTS

S

Spencer Barron - MRO ManagerDirect phone: +44 (0) 191 482 [email protected]

Stephen Bennett - MRO Sales ManagerMobile phone: +44 (0) 773 932 [email protected]

Harsha Raghavan - Commercial ManagerDirect phone: +44 (0) 191 482 [email protected]

Page 13: TPS' MRO Services

PROPRIETARY


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