31
TPV Component SpecificationCONTENTS
Item Page
Cover and Version Record 1
Contents 2
1.Transformer Incoming Inspection Key Items 3
2.TPV Transformer Coding Rule 4
3.Appearance & Mechanical Characteristics 5
4.Electric characteristics 9
5.Reliability 10
6.Packing list 11
7. Material List(Supplier BOM) 12
8.No Use Guarantee Letter(Raw material name and supplier list) 13
9.Core Dimensions & Characterics 14
10.Transformer Insulation System UL file 15
11.Material data sheet & UL file: Bobbin, Copper wire & Triple wire, Tape &Margin tape, Varnish, Tube, Epoxy
16-26
12.Inspection report(Dimensionsn, Electric,Hi-pot & Insulation)
13.TPV RoHS component solderability/Resistance to soldering heat Spec 27
14.Varnish Control list & Drying SOP 28-29
15.VOC Guarantee Letter, HI-POT Guarantee 30-31
TPV Component Specification1. Transformer Incoming Inspection Key Items
No. Item Description Remark
1 Inductance(uH or mH) Tolerance or Range
2 DC Resistance(OHM or mOHM) Tolerance or Range
3 Leakage Inductance(uH or mH) Tolerance or Range
4 Q Value MIN
5 Turn ratio Output voltage, voltage phase
6 HI-POT No damage and corona
7 Layer short test Curve can't abnormal
8 Insulation Resistance MIN
9 Construction analyze Outer layer to inner layer , wire diameter ,Turns ,
10 Solderability Temperature , Time
11 Resistance to soldering heat Temperature , Time
12 Tensile strength Angle , Force
13 Bending strength Force, Times
14 Dimension Body size(W L T),pitch dimension ,diameter
15 Mark Insulation System / HI-POT OK / PN
16 Appearance Clean
17 Supplier output inspection report QC pass
TPV Component Specification2. TPV Transformer Coding Rule
380 G ****— ***—** *- ****
A B C D E FA：大分类：电源变压器 Main category：TransformerB：中分类 : 按机种的尺寸分类。Sub category: Classify model size L19T Inverter transformer, for15-22”model L32T Inverter transformer, for 23-37”model L52T Inverter transformer,for>=40”model.L19P.Power transformer, for 15-22”model L32P Power transformer, for23-37”model. L52P Power transformer, for >=40”model.C：流水码，表示不同型号 Serial number for different type. 001 、002 、… Z99D：厂商代码, ( Vendor code, ):E：派生码，如 (derived code , for example): 0、1、2、…ZF: 特殊码（special code） 00HF --- 无卤料件（HF part）00TP --- TP Vision
PFC choke Coding Rule373 G ****—***—** * - ****A B C D E FA：大分类 : 固定电感器、电源滤波器Main category: Choke、Line FilterB：中分类: （Sub category）0174——电源滤波器, PFC 电感 [安规电感必须编为此中分类] Common-Mode choke coil ，PFC choke [ safety choke only ]C：流水码： Serial number 001 、002、…Z99D：厂家代码, Verdor codeE: 流水码: 用于派生料号, 如，(Derived code, for example) 0、1、...ZF: 特殊码（special code） 00HF --- 无卤料件（HF part）00TP ---- TP Vision
TPV Component Specification3. Mechanical Characteristics
3.1 Dimension
3.2 Marking Contents3.2.1 TPV P/N : 380GL19P533P 003.2.2 Vendor Name or Trade Mark : PHOENIX3.2.3 Date Code: XXXX X ---XX(YEAR) &XX(WEEK) & X(PRODUCT LINE )3.2.4 “HI-POT OK” Model of Written Characters.3.2.5 Insulation System Designation:
E480767 PH-130 CLASS B(130℃)
3.2.6 Marking Standards:380GL19P533P 00 HI-POTPH PH-130 XXXX X 01 OK 01:LIANFENG; 02:DMEGC
3.2.7 Manufacture site:PHOENIX:HEFEI ANHUI CHIAN
3.3 Technique Request:(1) The part must be dipped varnish and must be dipped in vacuum. Varnish must go through theneighborhood layers of the coil. The coil should not loose.
(2) External of part must be immaculate, marking must be clear.(3) Two cores must be aim, not shift. Core and winding should not move.(4) Script or marking orient Pin 1 .(5) Lead wire of every pin must set an individual groove.(6) The transformer is a lead free product.(7) All bobbin and winding must be covered entirely by insulation tape(8) Tube must be over margin tape, tube over bobbinl 1.5mm MIN ( Ref the pic. next page.).(9) Mylar tape: t0.025mm*17.2mmW
TPV Component Specification(Epoxy / Tube / Core tape picture ):
EPOXYWEIGHT:0.05g REF(SOFT EPOXY)
TUBE OVERBOBBIN1.5mm MIN
TUBE OVERBOBBIN1.5mm MIN
6mm MIN
CORE TAPE
TPV Component Specification(Bobbin picture ):
TPV Component Specification3.4 Schematic
3.5 Winding Specification
1.) START AND FINISH ADDED TUBE, THE TUBE MUST BE OVER THE MARGIN TAPE.2.) N4(25um+25um)*26mm W, FOLD LENGTH 6mm MIN3.) MARGIN TAPE : 3L=0.42mm , 2L=0.28mm, 1L=0.14mm .
3.6 Winding mode:
NO. Winding Terminal Wire Turns RemarkTAPE1T
1 N1 5-4 2UEW Ø0.35 23 CLOSED 1T
2 N2 2-1 2UEW Ø0.35*3 7 CLOSED 3T
3 N3 7-9 2UEW Ø0.35*3 7 CLOSED 3T
4 N4 4-3 2UEW Ø0.35 22 CLOSED 3T
3.7 Winding direction: IT IS ANTI-CLOCKWISE FROM PIN1--5 SIDE
TPV Component Specification4. Electric characteristics
4.1 Inductance：L(5--3)= 620uH±10% HP4980 @ 100 KHz, 1.0 Vrms , 25℃（L 值 CPk >=1.33；备注：CPk值做为厂家制程能力的评估项目，不作为进料判定依据）
4.2 Leakage Inductance:LK(5--3) = 6.5μH MAX HP4980 @100KHz, 1.0Vrms , 25℃(SHORT OTHER PIN)
4.3 DC Bais:L(5--3) 1.0A =L (0A)x85% MIN （Idc，continuous）FJ1772A ,HP4980 @100KHz 1.0V； 25℃&100℃
4.4 DC Resistance:: @ 25℃R(5--3) = 620mΩMAX； R(7--9) = 35mΩMAX ；R(2--1) = 33mΩMAX
4.5 Voltage RatioINPUT: OUTPUT:5--3 V(2--1) = 0.1555Vrms±10%
V(7--9) =0.1555Vrms±10%APPLY 20 KHz , 1 Vrms, 25℃BETWEEN PRIMARYWINDING ( 5--3 )
4.6, Q ValueQ(5--3) = 70MIN HP4980 @100 KHz, 1.0Vrms , 25℃
4.7 HI-POT Test:P—S: AC 3750V, 50/60 Hz , 0.5mA , 60SEC ；P—CORE: AC 1875V, 50/60 Hz , 0.5mA ,60SEC ；S—CORE: AC 1875 V, 50/60 Hz , 0.5mA , 60SECNOTE: WHEN SAMPLE TEST, THE TEST TIME MUST BE 60 SECONDS.
4.8 Insulation resistance:P—S: 100MΩ MIN @DC500VP—CORE: 100MΩ MIN @DC500VS—CORE: 100MΩ MIN @DC500V
4.9 Layer Short Test:Apply a voltage of 1.0KVp-p AC between the primary winding (5--3) without damage as arcing, ETC.
4.10 RH Test: R.h.90~95% ,40± 2℃, 120hrs.P—S: AC 3750V, 50/60 Hz , 60SEC
4.11 Condition of work1.The part normal work be allowed ambient temperature: -25℃~ +85℃.2. The part must be allowed maximum high temperature: +130℃.3. The part normal work be allowed temperature rise: 40℃4. The part is allowed storage ambient temperature: -25℃~ +85℃.5. Storage life: one year6. The part be allowed work ambient frequency: 1 KHz ~ 300 KHz
TPV Component Specification5. Reliability :
5.1 Strength test: [Ref. GB/T 2423.29-1999]The load of 20N (φ1.0/20N; φ0.8/15N; φ0.7, 0.6, 0.5/10N) shallbe applied to the terminal and hold for 1minute. Electrical, Mechanical Characteristics and insulation shouldnot be abnormity.
5.2 Bending strength: [Ref. GB/T 2423.29-1999]The load of 10N (φ1.0/10N; φ0.8, 0.7, 0.6, 0.5 / 5N) shallbe applied to the terminal, from the vertical direction bending 90º,back to original position, the oppositedirection bending 90º, back to original position,those 4 steps is one cycle, total test 2 cycles. Electrical,Mechanical Characteristics and insulation should not be abnormity.
5.3 Vibration: [Ref. GB/T 2423.10-2008]Amplitude:1.5mm Max,1 minute change from 10Hz-55Hz-10Hz,vibration direction: three axials X,Y,and Z, vibration time: each axial 2 hours, total of 6 hours; Electrical,Mechanical Characteristics and insulation should not be abnormity.
5.4 High temperature resistance: [Ref. GB/T 2423.2-2008] The transformer shall be stored at 125±2℃for 500 hours. then take out on standard atmospheric pressure for 2 hours. Electrical, MechanicalCharacteristics and insulation should not be abnormity.
5.5 Cool resistance: [Ref. GB/T 2423.1-2008] The transformer shall be stored at -25±2℃ for 500 hours.then take out on standard atmospheric pressure for 2 hours. Electrical, Mechanical Characteristics andinsulation should not be abnormity.
5.6 Damp heat: [Ref. GB/T 2423.3-2008] The transformer shall be stored at 40±2℃ and relative humidity90%~95% for 500 hours. then take out on standard atmospheric pressure for 2 hours. Electrical, MechanicalCharacteristics and insulation should not be abnormity.
5.7 Thermal Shock:[Ref. SJ/T10004-91 & GB/T 2423.22-2002] The transformer shall be test 5 cycles,thentake out on standard atmospheric pressure for 2 hours. Note: Step 1-2-3-4 is one cycle. Total: 5 cycles.Electrical,Mechanical Characteristics and insulation should not be abnormity.
STEP TEMPERATURE DURATION1 -40±2℃ 30 minute2 -40--100℃ 2~3 minute3 100±2℃ 30 minute4 100℃--（-40℃） 2~3 minute
5.8 Solder ability test [Ref. TPV RDS-02] Put the terminal in fluxing for 2~3 seconds,afterfluxing,component terminal shall be dipped in a melted solder bath at 235±5℃ for 2.5±0.5seconds. More than90% of terminal electrode should be covered with solder. Note: Solder ability should meet TPV 《RoHS 零件
可焊性、耐焊接热试验规范》，RDS-02
5.9 Solder heat test [Ref. TPV RDS-02] Preheat temperature：120℃ for 80 seconds,After preheat,put thecomponent terminal dipped in a melted solder bath at 260+5/-0℃ for 10 seconds.Then inspect the sample.Electrical, Mechanical Characteristics and insulation should not be abnormity. Note: Solder heat test shouldmeet TPV《RoHS 零件可焊性、耐焊接热试验规范》，RDS-02
TPV Component Specification6. Packing & Label
吸塑盘：395*260*17.5 mm 单瓦楞纸板：390*260*4mm每盘数量：10*7=70PCS
外箱规格 415*280*215 mm
数量 420 PCS/箱
堆栈层数 6 层
外箱抗压强度 60 Kgf
外箱破裂强度 16 Kgf/cm2
外箱材质 五层板/AB /
产品净重 10.3 Kg/箱
产品毛重 12 Kg/箱
外箱：415*280*215每箱数量：6*70=420PCS注：盘与盘之间用单层瓦楞纸板隔开，每五盘用胶带封装。
外箱表面贴上条形码及月别标签。
TPV Component Specification7. Material List (Supplier’s BOM)No ITEM MATERIAL TYPE UL No. FLAM MANUFACTURER UL Page
1 CORE
EFD26 NH2CLENGTH：26.2mm±0.65mmWIDTH：25.3mm±0.5mmHEIGHT：9.2mm±0.3mm
N/A N/AHAINING LIANFENG MAGNET
INDUSTRY CO .,LTD
EPC25C5LENGTH：25.4mm±0.4mmWIDTH：25.3mm±0.5mmHEIGHT：9.1mm±0.2mm
N/A N/AHENG DIAN GROUP DMEGC
MAGNET CO.,LTD
2 BOBBIN
PM-9820 BLACK(94V-0)Thickness: 0.51mm MINLENGTH：26.5mm ± 0.5 mmWIDTH：25.3mm ± 0.5 mmHEIGHT：16.9mm ± 0.5 mm
E41429 150℃ SUMITOMO BAKELITE CO., LTD
T375HF BLACK(94V-0)Thickness: 0.43mm MINLENGTH：26.5mm ± 0.5 mmWIDTH：25.3mm ± 0.5 mmHEIGHT：16.9mm ± 0.5 mm
E59481 150℃ CHANG CHUN PLASTICS CO.,LTD
3 TAPE NO.CT-280 E165111 130℃JINGJIANG YAHUA PRESSURE
SENSITIVE GLUE CO LTD
4MARGIN
TAPENO.WF-2902 E165111 130℃
JINGJIANG YAHUA PRESSURE
SENSITIVE GLUE CO LTD
5 TUBE TEFLON TUBING TFL E341417 200℃QIDONG BLUELINK ELECTRONICS
CO.,LTD
6 WIRE2UEW 155℃(MW79) E222214 155℃
ZHEJIANG LANGLI ELECTRIC
EQUIPMENTS CO.,LTD
2UEW 130℃(MW75) E245514 130℃ HENG YA ELECTRIC KUN SHAN LTD
7 VARISHJX1150Y1 130℃ E303754 130℃
YUEYANGG GREEN TECHNOLOGY
CO.,LTD
E962(E59)130℃ E335405 130℃ CHANGXIAN TECHNOLOGY CO.,LTD
8 FLUX 527C / / CHANGXIAN TECHNOLOGY CO.,LTD
9 EPOXY 3300 ZH E218090 130℃DONGGUAN EATTO ELECTRONIC
MATERIAL CO LTD
10 SOLDER SN-0.7CU N/A N/AZHEJIANG QIANGLI ELECTRONIC
MATERIAL CO.,LTD
TPV Component Specification环境管理物质不使用证书
（ 原材料及原材料厂家 LIST）向贵司销售的零部件及组件的使用材料、包装材料等中未使用 TPV 要求（RDEMS-01）的管理物质（禁止使用对象）及其用途，特此证明。
且：零部件及组件的使用材料，由以下成分构成，特此报告。
1.零件料号：380GL19P533P 00
以下清单所列均质原材料为本产品中所用到的所有原材料
380GL19P533P00
Raw MaterialRaw Material
Supplier
Cd Pb Cr6+ Hg PBB/PBDE Cl Br PAHs
第三方检测报告号码含量
（ppm）
含量
（ppm）
含量
（ppm）
含量
（ppm）
含量
（ppm）
含量
（ppm）
含量
（ppm）
含量
（ppm）
CORE LIANFENG ND ND ND ND ND ND ND ND ECL01H006898001ER1
DMEGC ND ND ND ND ND ND ND ND SHAEC1503767001
BOBBIN SUMITOMO ND ND ND ND ND ND ND ND SHAEC1504989306
CHANGCHUN ND ND ND ND ND ND ND ND CE/2015/65085
WIRE LANGLI ND ND ND ND ND ND ND ND UTS15010032C01
HENGYA ND ND ND ND ND ND ND ND CANEC1412967304
MARGIN TAPE YAHUA ND ND ND ND ND 373 ND ND ECL01H064097002
TAPE YAHUA ND ND ND ND ND 267 ND ND ECL01H009060001C
TUBE BLUELINK ND ND ND ND ND 479 ND ND BZC1AQ8F76353504
VARNISH GREEN ND ND ND ND ND ND ND ND CANEC1506766401
CHANGXIAN ND ND ND ND ND ND ND ND SCL01H011012004
SOLDER QIANGLI ND 46 ND ND ND ND ND ND ECL01H040977002E
BASE CHANGCHUN ND ND ND ND ND ND ND ND CE/2015/65085
EPOXY EATTO ND ND ND ND ND ND ND ND CANEC1502137704
2、 ICP 测试对象物质（塑料（含橡胶）涂料、油墨和线材料中的镉和铅）测试要求的 ICP 数据另附。ICP 测试对象物质的成分表或 MSDS 另附。
备注：请填写该类零部件用到的所有部件、原材料、辅助材料的详细信息。
必须详细、正确的填写部件、原材料、辅助材料的供应商名称、材料型号
TPV Component SpecificationCORE DIMENSIONS LIANFENG
A:26.2 ±0.65 B12.6±0.3 E:11.4±0.3 C2:5.2±0.2C1:9.2±0.3 F:9.6±0.2 D:19.5min
磁芯常数
Core FactorC1（mm-1）
有效磁路长度
Effective LengthLe（mm）
有效横截面积
Effective AreaAe（mm2）
有效体积
Effective VolumeVe（mm3）
重量
Weight(g/set)
1.03 59.7 58.0 3462.8 16.35
CORE Mechanical Strength：M：6.0Kg MIN ； E：6.0Kg MIN
项目 材质 材质Pcv（kW/m3）@100℃100KHZ/200mT
规格 NH2C 360MAX 300MAX
Initial Permeaility curve V.S. Temprature Power loss curve（Pcv max）V.S. Temprature
TPV Component Specification
TPV Component Specification
QMFZ2.E41429
Plastics - Component
For enhanced search functionality, please visit UL's iQ™ Family of Databases.Click on a product designation for complete information.
Plastics - Component
See General Information for Plastics - Component
SUMITOMO BAKELITE CO LTD E41429
5-8 HIGASHI-SHINAGAWA 2-CHOME
SHINAGAWA-KU, TOKYO 140-0002 JAPAN
H D
Min. H H R T I V 4 C
Thk Flame W A Elec Mech T 9 T
Material Dsg Color mm Class I I Imp Str R 5 I
PM-9820 BK 0.16 V-0 - - 150 150 150 0 5 3
BK, BN 0.18 V-0 - - 150 150 150
0.51 -
0.69
V-0 3 1 150 150 150
0.70 V-0 1 2 150 150 150
1.5 V-0 0 2 150 150 150
3.0 V-0 0 2 150 150 150
PM-9830 BK 0.69 V-0 0 0 150 150 150 0 4 3
3.0 V-0 0 0 150 150 150
PM-9840 BK 0.17 V-0 - - 150 150 150 - - -
3.0 V-0 - - 150 150 150
TPV Component Specification
FLAMMABILITY TEST
燃燒目的：FLAMMABILITY TEST
燃燒品名：PD-2506
燃燒材質：PM9820
燃燒標準：UL-94V0 標準
物品名稱：BOBBIN 抽檢數：5PCS
單件火焰最長持燃時間：（未）超過 10s( √ ) 30s( )
五件火焰總持燃時間： （未）超過 50s( √ ) 150s( )
單件第二次燃燒火焰持燃+火星持續最長時間：
(未)超過 30s(√ ) 60s( )
最後判定:OK
TPV Component Specification
TPV Component Specification
TPV Component Specification
TPV Component Specification
TPV Component SpecificationOANZ2.E165111
Insulating Tape - Component
Insulating Tape - Component
Optional Ratings
Cat. No. Color
Temp
(°C)
Flame
Retardant+
Sunlight
Resistant+
Cold
Resistant+
Flame retardant copper foil tapes
CP-3002 Copper - Yes No No
Nonwoven cloth/polyethylene terepthalate film insulating tapes
WF* (c)(h) White 130 Yes No No
PET film with poyester non-woven fabric reinforcement and rubber adhesive tape
WFF(f) Brown 130 No No No
PET films with acrylic adhesive insulating tape
CT-280B Yellow 130 No No Yes
CT-282F Blue 130 Yes No Yes
CT-286F White 130 Yes No Yes
Polyethylene terephthalate film insulating tapes
CT (b)(g) Clear 130 No No No
CT* (c)(g) Yellow 130 Yes No No
CT* (b)(g) All except Clear 130 Yes No No
PZ* (b) Yellow 130 Yes No No
Polyimide film insulating tapes
PF* (d)(g) Amber 180 Yes No No
See General Information for Insulating Tape - Component
JINGJIANG YAHUA PRESSURE SENSITIVE GLUE CO LTD E165111
SOUTHWEST AROUND RD
JINGJIANG, JIANGSU 214500 CHINA
TPV Component Specification
TPV Component Specification
TPV Component Specification
TPV Component Specification
YDPU2.E341417
Tubing, Extruded Insulating - Component
Tubing, Extruded Insulating - Component
See General Information for Tubing, Extruded Insulating - Component
QIDONG BLUELINK ELECTRONICS CO LTD E341417NO 25 WEI NAN VLGHUILONG TOWNQIDONG, JIANGSU 226224 CHINA
Cat. No.Max V,rms
Max OperTemp, °C
ColRecognized
Oil-resistanceClass*
VW-1Rated#
Flexible not heat shrinkable PTFE tubing.
TFL-201 150 200 All including Clear — Yes* Tubing is considered to comply with the optional Oil-Resistance requirements only if it is somarked.
# Tubing is considered to comply with the optional VW-1 flammability requirements only if it isso marked.
Marking: Company name or trademark , catalog designation, inside diameter(before and after recovery for heat-shrinkable tubing), voltage rating, temperature rating indegrees C and date of manufacture to be printed on tags attached to both ends of the tubing oron the shipping spool label or smallest unit container in which the product is packaged.
TPV Component Specification
TPV Component Specification
TPV Component Specification客戶料號： 380GL19P533P 00 廠商料號： PH01009400
測試日期： 測試日期：
Supplie’s SOP of Varnish Summary List
重點管控
凡立水種類/廠商 E59/CHANGXIAN
稀釋劑種類/廠商 X-7/CHANGXIAN
凡立水比重（cm3） 0.93±0.03
抽真空時間（min) ＞15S(真空状态维持时间)
氣壓範圍（cmhg
range）-0.1Mpa
瀝乾時間（min） 2 min
烘烤時間（H）溫度
（℃）120min/110±10℃
烘烤次數 1次
抽測凡立水週期 2Hr
是否定義凡立水滲入
線圈底層Yes
是否定義拆解樣品確
認凡立水是否烤乾與
滲入線包底層Yes
TPV Component Specification
VOC Guarantee Letter我司保证产品的 VOC 释放量符合如下规定：
We here guarantee that the assoil ratio of VOC accord following threshold
Unit:1pce
No. 化合物/VOC Model CAS No. 释放速率/assoilratio(ug/h)
1 甲苯 toluend 108-88-3 <40
2 二甲苯 xylene 1330-20-7 <100
3 1,4-二氯苯 para-dichlorobenzene 106-47-7 <30
4 乙苯 ethyl benzene 100-41-4 <200
5 苯乙烯 Styrene 100-42-5 <40
6 甲醛 formaldehyde 50-00-0 <15
7 乙醛 acctaldehyde 75-07-0 <10
Note:Test method: EPATO15
制品或部品条列如下
TPV 料号 供货商料号 制品或部品名称
380GL19P533P 00 PH01009400 TRANSFORMER
TPV Component Specification
HeFei Phoenix Electronics Technology Co.,LtdCERTIFICATE OF CONFORMITY
TPV CO., LTD:
We hereby assure you that transformers on the following terms, as result of 100%
inspection by below production test conditions and the product has all successfully passed the
100% HI-POT test.
This part has been designed to comply with the creepage and clearance distances
required according to IEC-60950/IEC60065.
CUSTOMER P/N: 380GL19P533P 00
PHOENIX P/N: PH01009400
LOT NO.:
PART NAME: TRANSFORMER
Production test condition:
PRI TO SEC: AC4500V, 0.5mA,50/60Hz 1Sec.
PRI TO CORE: AC2250V, 0.5mA,50/60Hz 1Sec
SEC TO CORE:AC2250V, 0.5mA,50/60Hz 1Sec
PS:Production line HI-POT 100% test time 1 Second.
(It does’t include the Ramp up time of the Equipment)
