TRACK MOUNTED JAW CRUSHER MEKATRACK MTJ 1165 · ISO 13920-BA-F →2000 B 2000→ A ISO 2768-mK...

TRACK MOUNTED JAW CRUSHER

MEKA CRUSHING SCREENING ANDCONCRETE BATCHING TECHNOLOGIESwww.mekaglobal.com

ENDURANCE, CAPACITY AND EFFICIENCY

MEKA CRUSHING SCREENING ANDCONCRETE BATCHING TECHNOLOGIESwww.mekaglobal .com

MEKATRACKMTJ 1165




FEATURES• MEKA J Series mobile jaw crushers provide

following advantages;• True mobility with compact dimensions• Easy to transport between sites• Fast set-up time and low operational costs• Built around the high performance J1165 jaw

crusher• Excellent crushing capacity• Single unit for hard rock and recycle materials• Built with proven components• Unbeatable recycling versatility• Advanced user friendliness and safety• Safe and reliable process with easy control

system• High efficiency power package to ensure

maximum productivity• Environmentally friendly diesel motor• Unmatched reliability provides maximum

machine availability



MAIN COMPONENTS



GRIZZLY FEEDERTypeSpring mounted vibrating pan and grizzlyHopper volume4.2 – 4.5 m3

Hopper width2550 mmFeeder width1046 mm Feeder length4070 mmMaximum feed size520 mmVibrating UnitTwin heavy-duty cast eccentric shafts running in spherical roller bearings, gear coupled at drive endDriveFlange mounted hydraulic motorGrizzlyTwo replaceable 1760mm long stepped grizzlies with nominal 60mm aperture tapered from front to back.Operating principleWith hydraulic motor, operating speed can be adjusted from the control panel(maximum 1100 rpm)



JAW CRUSHERModel: J1165Crusher type: Single toggle with hydraulic setting adjustment system Feed opening: 1100x650 mmDrive: V-Belt, flywheel and hydraulic motorCrusher rotation: Reversible(clockwise/anticlockwise)Normal operation: AnticlockwiseClosed side setting: 60mm standard, can be adjusted between 55-150mmSpeed: 190-220 rpmBearings: Self aligning spherical roller typeSpring adjustment: With hydraulic cylindersLubrication: Grease, manually (Optional automatic lubrication)

Features1. Quick and easy setting adjustment,

2. Fixed and swing jaws are common and can be changed rapidly

3. Strong frame construction with no welding in critical areas, heat treatment after welding

4. Eccentric shaft arrangement for lower stresses

5. Cartridge type bearing arrangement

6. Improved manganese liner retention

7. Side plates: Wear resistant steel

8. Reversible operation is possible incase of blockage

9. Improved design and upward positioning of the toggle plate, provides a more aggressive crushing action compared to regular jaw crushers. Material fed to the upper section of the crushing chamber is forced to the lower section of the chamber and the quad motion at the discharge end pushes the crushed material upwards back into the crushing chamber. The material will be crushed again and will result in production of cubical products.



PLANT CHUTEWORKCrusher Feed ChuteOne piece fabrication with 25 mm thick on the side and 20mm thick on the top and bottom parts with wear resistant steel plate.

Grizzly Fines/Bypass ChuteA two-way dirt chute is provided to discharge to the product conveyor or the dirt conveyor. Fabricated in 6mm mild steel plate, complete with flap door to direct grizzly fines to either the side dirt conveyor or the main product conveyor.

Crusher Feed Chute

Grizzly Fines/ Bypass Chute



PRODUCT CONVEYORDesignConveyor is designed to be lowered for the removal of trapped material and for transportation. The conveyor can be lowered and raised when crushing. Fully removable modular unit to aid access and maintenance.Belt typeEP 500/3 ,with 10mm top and 3mm bottom heavy duty rubber covers with steel reinforcement and with vulcanised joint.Belt width1200 mmBelt length12000 mmMaximum discharge height3950 mm (Adjustable with hydraulic mechanism)Maximum clearance510 mm (Jaw to belt when lowered)DriveDirect drive hydraulic motorBelt adjustmentBelt tensioning by screw at the drive and tail drumBelt ScraperPolyurethane and Polyethelene bladesLubricationManual grease lubrication for the drum bearingsSkirtingWear resistant rubber sealing skirts along the entire conveyor length

ON PLANT SIDE/DIRT CONVEYOR Belt typeEP 400/3 ,with 10mm top and 4mm bottom heavy duty rubber covers with vulcanised joint.Belt width650 mmBelt length6000 mmDischarge height3110 mm DriveDirect drive hydraulic motorBelt adjustmentBelt tensioning by screw at the drive and tail drumBelt ScraperPolyurethane and Polyethelene bladesLubricationManual grease lubrication for the drum bearingsSkirtingWear resistant rubber sealing skirts along the entire conveyor lengthCan be positioned on the right or left side of the unit

MAGNETIC SEPARATOR TypeSuspended self-cleaning overbandMagnet Width550 mmMagnet Length1268 mmDriveHydraulic motorControlPre-set variable speedDischarge ChuteVia stainless steel shedder plateMagnetic strength450 Gauss at 250mm

Magnetic Separator

Product Conveyor



POWERPACK TypeCAT™ C9.3 ACERT™ (TIER 4)Performance242 kW (325 HP) at 1700 rpm at sea levelFuel tank capacity450 Litres nominalFuel consumption30-35 lt/hrClutch typeHighly efficient, self-adjusting coupling with gearboxDriveDirect drive hydraulic pumpsAccessEasy Access canopy for all engine services


CRAWLER TRACKS Type: Heavy-duty tracks fitted as standardPitch: 171.5 mmLongitudinal centers: 3800 mmTrack width: 500 mmClimbing grade: 27.4° maximumHigh speed: 1,2 km/hrSlow speed: 0.6 km/hrDrive: Hydraulic integral motorsTrack tensioning: Hydraulic adjuster, grease tension

PLATFORMS AND LADDERA detachable access ladder with double row handrails is provided to gain access to the powerpack and the crusher. A platform with special grating is also included to gain access to the crusher and the powerpack.

CHASSIS Heavy-duty fabricated I section of welded construction.(Stress relieved with heat treatment)

GUARDING 1. Sheet metal guards are provided for all

drives, flywheels, pulleys and couplings.2. The guards provided are designed and

manufactured to meet CE standards.3. Hinged access guards are provided

on the top, side ends of the engine, flywheels, hydraulic equipment and control panel.



REMOTE CONTROL Will control the tracking function and also optionally provides stop and start controls for the grizzly feeder.

ELECTRICAL CONTROL BOX WITH PLC There are 2 display and related buttons on the electrical panel of the machine.1. Diesel engine display;

The engine is switched on and off by means of buttons on the screen. Also, the motor speed (rpm) and temperature value are displayed on the display.2. PLC screen;

• Alarms • Crusher speed

3. The buttons on the board;• System On Switch• Feeder (Start/Stop)• Hydraulic equipment (Start/Stop)• Crusher (Start/Stop)• Crusher operation (clockwise/anticlockwise)



±920000 →±616000 → 20000±816000 → 20000±512000 → 16000±712000 → 16000±48000 → 12000±68000 → 12000±34000 → 8000±54000 → 8000±22000 → 4000±42000 → 4000±1,21000 → 2000±41000 → 2000±0,8400 → 1000±3315 → 1000±0,5120 → 400±2120 → 315±0,330 → 120±230 → 120±0,26 → 30±10 → 30±0,10,5 → 6

ISO13920-BA-F

→2000 B2000→ A

ISO2768-mK

Allowed tolerance

EN ISO 9013-232EN ISO 9013-442Brennschnitt

Plasmaschnitt

Laserschnitt

Thermal cutting qualities

EN ISO 9013-542

Cold bending, flat lengthDIN 6935

Customer

Approved

Checked

Sub-supplier

MEKA Project- No.

Project

NameDate

Designed

Drawn

Sub-supplier dwg. No.

Sheet of

Scale Surface:ISO 1302

Geometricaltolerancing:EN ISO 1101

Allowed tolerance(if not otherwise stated):

ISO 2768 - mKEN ISO 13920 - BF

MEKA Drawing No. MEKA Artikel No.

Customer Drawing No.

Status:

Phase:

Valid Revision: A

Jaw-Crusher Medium

--

A11

1:25

1

REVISEDFOR FABRICATION

1099 1625

967

1756

819,5 819,5

395

1940

354

898

138

9 1

052

160

3600

305

500

520 827

485

1878

1107,5 1107,5 1341 1341

117

6

104

7

1647,5

1567,5

610,5 827,5

160

965

187

1590

130

305

311

347

327

MK100.006.446_COVER

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±920000 →±616000 → 20000±816000 → 20000±512000 → 16000±712000 → 16000±48000 → 12000±68000 → 12000±34000 → 8000±54000 → 8000±22000 → 4000±42000 → 4000±1,21000 → 2000±41000 → 2000±0,8400 → 1000±3315 → 1000±0,5120 → 400±2120 → 315±0,330 → 120±230 → 120±0,26 → 30±10 → 30±0,10,5 → 6

ISO13920-BA-F

→2000 B2000→ A

ISO2768-mK

Allowed tolerance

EN ISO 9013-232EN ISO 9013-442Brennschnitt

Plasmaschnitt

Laserschnitt

Thermal cutting qualities

EN ISO 9013-542

Cold bending, flat lengthDIN 6935

Customer

Approved

Checked

Sub-supplier

MEKA Project- No.

Project

NameDate

Designed

Drawn

Sub-supplier dwg. No.

Sheet of

Scale Surface:ISO 1302

Geometricaltolerancing:EN ISO 1101

Allowed tolerance(if not otherwise stated):

ISO 2768 - mKEN ISO 13920 - BF

MEKA Drawing No. MEKA Artikel No.

Customer Drawing No.

Status:

Phase:

Valid Revision: A

Jaw-Crusher Medium

--

A11

1:25

1

REVISEDFOR FABRICATION

1099 1625

967

1756

819,5 819,5

395

1940

354

898

138

9 1

052

160

3600

305

500

520 827

485

1878

1107,5 1107,5 1341 1341

117

6

104

7 1647,5

1567,5

610,5 827,5

160

965

187

1590

130

305

311

347

327

MK100.006.446_COVER

ALL

RIG

HTS

RES

ERV

ED, R

EPR

OD

UC

TIO

N O

R IS

SUE

TO T

HIR

D P

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MACHINE DIMENSIONS

• Operating Length: 15.1 m• Operating Height: 4.4 m• Operating Width: 6.6 m (with side conveyor)• Transport Length: 15.3 m (with lowering of main conveyor)• Transport Height: 3.73 m (with disassembled air cleaner)• Transport Width: 2.97 m (with disassembled side conveyor)• Total Plant Weight: 44000 kg (approximately, with side and

magneting conveyor)



CRUSHING SCREENING AND CONCRETE BATCHING TECHNOLOGIES

HEAD OFFICE

Camlica Mah. Anadolu Bulvari147. Sokak Atlas Is Merkezi No:5/9 Gimat ANKARA - TURKEY+90 312 397 91 33-34-35Fax: +90 312 397 10 [email protected]

www.mekaglobal.com

Date post:	09-Feb-2020
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TRACK MOUNTED JAW CRUSHER MEKATRACK MTJ 1165 · ISO 13920-BA-F →2000 B 2000→ A ISO 2768-mK...

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