Packaging Technology

Track & Trace and Serialization Solutions

2 | CPS – Track & Trace

A Serialization Solution with CPSOur machine portfolio includes printing, verification, weighing and labeling solutions, as well as a Tamper Evident function (application of security labels). The modules are able to communicate with host systems. Thanks to object-oriented programming and a results-based approach, the expansion of their use to include serialization and aggregation applications with all CPS solutions is also possible. A tool-free format change capability and a mainte- nance-free conveyor belt system ensure optimum line integration. If necessary, the global Bosch service network guarantees the rapid availability of spare parts and expert on-site assistance.

With the modular printing and verification systems from Bosch Packaging Technology, you will be optimally equipped to meet current and future market demands with respect to counterfeit protection and product tracking

For many years, Bosch has been successfully applying tracking and tracing systems with respect to safety-related parts and components. The expertise gained in the automotive industry is now set to benefit the pharmaceutical sector in the form of a cutting-edge, object-oriented and results-based tracking solution.

The strictly modular Bosch Track & Trace machine concept allows printing, verification and IT systems to be effortlessly integrated into existing production and packaging lines. Our software specialists develop regulation- compliant IT solutions for our clients for handling serialized and job-related data.

By procuring the CPS machine concept, you invest in a fully customized, future-proof solution for serializing and tracking blister packages, bottles, cartons, bundles, shipping boxes and pallets.

CPS – Flexible serialization solutions for the pharmaceutical industry

As a flexible, stand-alone solution, the CPS carton printing and verification system is designed for easy integration into both existing and new production lines. Its precise mechanical construction ensures maximum production efficiency and contributes to a production line’s optimum overall performance. The employed printing and verification systems fulfill all standards and international regulations for carton labeling and serialization within the pharmaceutical industry.

An open system in terms of its modular and scalable design, CPS may not only be equipped with the widest variety of marking systems and monitoring cameras, it also offers an excellent range of functional expansion possibilities (e.g. verification checkweigher, labeler, Tamper Evident function). It can be expanded to a perfectly customized overall system with a centralized HMI control panel.

The HMI control panel coordinates the machine and the printing and verification equipment, as well as possible functional extensions into an easy-to-operate overall concept. All production, printing and layout data are centrally managed and configured.

Furthermore, CPS is equipped with an integrated line management system, which handles the system’s communication with IT host systems, e.g. MES or ERP. Serial numbers and batch data

are received by the CPS system and managed by the line process. In addition to product serial-ization, the line process is also able to control and manage the process of product aggregation. Its software architecture allows the expansion for all necessary levels of aggregation (e.g. bundles, shipping carton, pallet).

The CPS series at a glanceUsing the least possible amount of installation space, the CPS 0800 base module prints and verifies up to 400 cartons per minute. Its four separately adjustable conveyor belts allow cartons to be secured for printing on their side flaps from the front and/or the rear, as well as on the cartons’ top and/or bottom sides. The CPS 0800 can be equipped with the widest variety of marking systems (e.g. inkjet, laser, etc.) and monitoring cameras from all common brand-suppliers, and can thereby be individually adapted to any client’s applications.

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All modules in the CPS series can be expanded according to requirements and functionality. The modular concept of the CPS series combines the processes of printing or marking, verifying, weig-hing and labeling with standard and security labels in one single machine and in a very small space.

cGMP-compliant, space-saving and easily accessibleCPS machines are designed strictly according to cGMP guidelines. Their balcony design is open at the bottom and is easily accessible and easy to clean. Excellent accessibility to every module is assured thanks to rear-mounted control-switch cabinets and pivoting operating consoles. The very short length of CPS modules allows them to be integrated into any existing or new packaging line. Easy and tool-free modification of format settings is ensured via reproducible scales and digital adjustment spindles.

Rapid and reproducible format changeoversAll CPS modules come equipped with a tool-free quick-change system. According to requirements, the printer and camera may be easily repositioned either toward the front or the rear, or in order to perform printing and verification from above.

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In addition to the CPS 0800 base module, a wide range of modificati-ons to meet various requirements are available.

With the CPS 0800, cartons may be both printed and verified. All CPS series are equipped for product serialization tasks.

With the CPS 1400 with checkweigher, cartons can be printed, verified and weighed.

With the CPS 1900 with checkweigher and labeler, cartons can be printed, verified, weighed, and labeled. This modular expansion is also optionally available without a checkweigher.

With the CPS 1900 with checkweigher and Tamper Evident function, cartons can be printed, verified, weighed, and have security labels applied. It can be equipped with up to two security label dispensers. This modular expansion is also optionally available without a checkweigher.

With the CPS 0300, flat cartons can also be serialized and printed off-line. Various data may be applied to both blank and preprinted cartons.

Products and ApplicationsPrinting and monitoring positionsBy using the tool-free quick-change system, the printer and camera may be repositioned with only a few manual adjustments either toward the rear or upward. This system also facilitates attaching multiple print heads for simultaneous printing (e.g. of the back and front). By employing a laser, it is also possible to mark the bottom of cartons.

LabelerThe CPS module can easily be supplemented with a labeler, in case the application of country-specific labels is required in addition to inline printing (e.g. Bollini, price labels, etc.).

Tamper Evident functionCPS offers a solution for securing cartons against tampering, whereby both side flaps may be sealed either underneath or on top of the carton, as required. Thanks to the overall modular design, the Tamper Evident feature is optionally available for all CPS machines.

Integration of any printer Integration of any camera Printing of all carton sides Printing and application of labels Security labels available, weighing function

Printing and marking technologiesIn order to comply with varying international and future requirements regarding serialization and product tracking, all commonly used marking systems may be integrated and mounted. For instance, serial numbers, two-dimensional data matrix codes, batch data and expiry dates can be applied with ink or laser. Such data may be applied in plain text and encoded as machine- readable codes. Likewise, the marking of RFID labels is possible.

Monitoring and verification technologiesThe monitoring and verification of data applied during the packaging process is carried out in real time. OCR/OCV camera systems are used to read and verify all commonly employed types of codes and type sets, e.g. data matrix code and plain text. Meanwhile, the in-line grading feature constantly monitors printing quality. The quality-related data are then made available in the form of exported files, which may be routed to host systems. The reading of RFID labels is also possible.

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Off-line solutions and vials feedingFlatboardThe CPS 0300 is a printing and verification unit for the off-line marking and labeling of flat cartons. Various data, serial numbering, price and content information, bar codes and logos may be applied in the highest quality. The high-performance unit has an output of up to 300 cartons per minute and can be flexibly equipped with common printing and camera systems.

Each carton is secured from below on a vacuum belt, permitting its entire top side to be printed. After each print job is inspected via the camera system, the respective carton is either fed toward the shingle conveyor or, in the case of faulty printing, discharged from the packaging line. Format changeovers are carried out without tools.

The CPS Flatboard prints and verifies flat cartons.

Printing and verification of vialsThe KIV series is the ideal solution for serializing vials with volumes between 2 and 500 ml. The series’ compact design allows it to be integrated into existing lines as in-line machines for coding and verification. The KIV can also be equipped with an integrated sealing station (e.g. capping and crimping).

Feeding takes place from the right or left either along a single conveyor belt or via a screw feeder. Printing alternatives are either alphanumerical or matrix codes, which may be applied to cap tops and/or cap edges. Vials can also optionally be printed on the bottom side. Correct coding is immediately verified by a high-speed camera system, which triggers the discharge of any vials with faulty labeling results.

The ergonomic design of the KIV series as well as their high-quality materials suitable for use in the pharmaceutical industry simplify maintenance and cleaning. A user-friendly touch screen panel allows all format-related settings to be saved and entirely reproduced.

8 | CPS – Track & Trace

Packaging Line Solution Our CPS units have been designed using a modular and space-saving approach. Their software is based on object-oriented programming and a result-based approach.

A modular machine and software concept was developed in order to meet the widest variety of market requirements. This concept makes it possible to realize customer-specific production line solutions, such as packaging lines for both solid and liquid products, without a high degree of integration-related complexity or compromise to overall line performance.

The employment of object-oriented programming and a result-based approach offers generic software modules that allow the implementation of any market-specific or client-specific require-ments. Other functionalities, such as future types of coding, may be added without having any impact on the existing, validated modules’ performance.

Product Level▶ Inspection▶ Print & Verify

Primary Packaging

Marking

Verification

Reject

HMI

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Item Level▶ Print & Verify▶ Serialization

Aggregation Level ▶ Product Aggregation▶ Exception-Handling▶ Re-Work

Secondary Packaging

HMI HMI

Hand scanner Hand scanner

Marking

Verification

Reject

Marking Marking

Verification Verification

10 | CPS – Track & Trace

Software Structure

At machine level, Track & Trace implies keeping track of products and their associated data. Information must be evaluated in real time, and an assertion must be derived from this infor- mation: Where exactly is which product located, and which information is available about this product?

The results of all observations and actions must then be reported to the host systems.

The Track & Trace process in packaging lines is as unique as only processes of various machine types in other production lines can be. In order to map the entire Track & Trace process so that its software functionalities are applicable in different projects, the Track & Trace solution from Bosch is founded on an object-oriented, result-based software platform.

The generic approach makes it possible to design a non-redundant configuration for each packaging line. This eliminates the need to modify the software for each Track & Trace process. With the Track & Trace solution from Bosch, new software development is thus only necessary for the addition of new functionalities. It is added to the overall software program without impacting existing software capabilities.

Track & Trace processes usually require having to communicate intensively with other IT systems (e.g. MES, ERP). Our Track & Trace solution supports EPCIS (Electronic Product Code Information System) as a standard interface. EPCIS is an international standard interface used to communicate any product- related events and to retrieve product-related data.

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Track & Trace Software Architecture

Devices

Line Process

Line Process

(2.2) Line Connection

MES

T&T (IT Solution)

(2.1) Local Management

(1.1) Station Process 1 Station Process n

Line Management

Production Control

Enterprise Control4 ERP

P&VHMIHMI

HMI

3

2

1

0

InspectionUnit

P&V and Aggregation

T&T =Track & TraceP&V = Print and Verify

IN

Buffer

OUT IN OUT

Buffer Buffer Buffer

VisionPrinter Vision Eject Vision Printer

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Technical Data

CPS 0800 Configuration Print & Verify Print & Verify Print & Verify Print & Verify Flatboard for with checkweigher with checkweigher and labeler with checkweigher and Print & Verify Option: without checkweigher Tamper Evident function of flat folding boxes Option: without checkweigher

Carton dimensions (A x B x H in mm) min. 15 x 10 x 40 min. 25 x 10 x 40 min. 25 x 10 x 60 min. 25 x 10 x 90 min. 50 x 95

max. 125 x 125 x 260 max. 125 x 125 x 200 max. 125 x 125 x 260 max. 125 x 125 x 200 max. 250 x 350

Size (A x B x H in mm) 834 x 1,240* x 2,053* 1,486 x 1,240 x 2,053* 2,034 x 1,240 x 2,053* 2,034 x 1,240 x 2,053 with shingle conveyor ca. 4,100

Running height (in mm) 800* 800* 800* 800* –

Max. output (in ppm) 400 at max. 60 m/min 350 at max. 60 m/min 350 at max. 60 m/min 300 at max. 60 m/min 300

Energy supply (in KW) 1 1 1 1 2.5

Load requirements (in V) 230/400, special voltage possible 230/400, special voltage possible 230/400, special voltage possible 230/400, special voltage possible 400

Compressed air requirement (in Nl/min) 30 60 60 60 30

CPS 1400

CPS 1900CPS 1400

Front view

CPS 0800

* +100 mm

Right reserved to effect technical modifications

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CPS 1900 Configuration Print & Verify Print & Verify Print & Verify Print & Verify Flatboard for with checkweigher with checkweigher and labeler with checkweigher and Print & Verify Option: without checkweigher Tamper Evident function of flat folding boxes Option: without checkweigher

Carton dimensions (A x B x H in mm) min. 15 x 10 x 40 min. 25 x 10 x 40 min. 25 x 10 x 60 min. 25 x 10 x 90 min. 50 x 95

max. 125 x 125 x 260 max. 125 x 125 x 200 max. 125 x 125 x 260 max. 125 x 125 x 200 max. 250 x 350

Size (A x B x H in mm) 834 x 1,240* x 2,053* 1,486 x 1,240 x 2,053* 2,034 x 1,240 x 2,053* 2,034 x 1,240 x 2,053 with shingle conveyor ca. 4,100

Running height (in mm) 800* 800* 800* 800* –

Max. output (in ppm) 400 at max. 60 m/min 350 at max. 60 m/min 350 at max. 60 m/min 300 at max. 60 m/min 300

Energy supply (in KW) 1 1 1 1 2.5

Load requirements (in V) 230/400, special voltage possible 230/400, special voltage possible 230/400, special voltage possible 230/400, special voltage possible 400

Compressed air requirement (in Nl/min) 30 60 60 60 30

CPS 0300CPS 1900

CPS 0300CPS 1900

Robert Bosch GmbH Packaging Technology Product Division Pharma Solid

Stuttgarter Straße 130 71332 Waiblingen Germany Phone +49 711 811-0 www.boschpackaging.com packaging-ph@bosch.com

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