Training handbook - · PDF fileOur 2015 training handbook contains a wide range of courses to...

SKF Training SolutionsTraining handbookApril 2015 – March 2016India

Welcome to the world of SKF Knowledge Engineering

SKF Training Solutions is a comprehensive offering of training courses designed to help plants eliminate machinery problems and achieve maximum reliability and productivity by utilizing the very latest in precision mainte-nance techniques and management philoso-phies.

Our courses are based on over 100 years of experience and knowledge of rotating machine reliability that is unmatched in the world. We have established close working partnerships with our clients. As a result, we have gained a unique insight into the processes and chal-lenges that every major industry faces today.In the current business environment, com-panies who really stand out are the ones that invest time and money in upgrading the skills of their employees and helping them maxim-ise their potential. The same companies, who continually create opportunities for their em-ployees to learn, will in time reap the rewards of their investment and stay ahead of their competition.

From an industry perspective, SKF training courses focus on enhancing the efficiency of plant machinery and equipment assets, which are integral to the production process in your business. Your employees will have the oppor-tunity to learn from our experienced instruc-

tors, as they impart their knowledge on ‘best in class’ reliability maintenance practices.

Our partnerships with global certification councils along with educational institutions in India will provide your staff with key knowledge of emerging technologies in the field of engi-neering, specifically rotating equipment. With comprehensive training sessions that involve ‘hands-on’ learning experience, your employees will be equipped with SKF knowledge that ena-bles them to become highly skilled technicians who will add value to your business.

We would like to extend our congratulations to you in making your best business decision – that is, to invest in training for your employees. Please go through this calendar that will give you all the information of the courses we have for this year and do connect with us to deploy them for your teams. We wish you an enjoyable learning experience!

Best regards,

Deepayan DasHead- Services Industrial MarketsSKF India Limited

Our 2015 training handbook contains a wide range of courses to support you in developing a successful training program for your employees.

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Benefits of training

• Eliminates re-work and machinery problems to increase reliability and productivity

• Helps prevent catastrophic failures before they happen by identifying the early symptoms

• Minimizes repeated failures by addressing the root causes

• Enhances plant safety• Improves job satisfaction• Aids in the recruiting process by making the

company more attractive in the eyes of potential employees

• Reduces turnover as employees are less likely to leave if they keep learning new skills and keep up within their industry

• Increases employee productivity by teaching them advanced techniques to complete everyday tasks more efficiently

• Rewards long-time employees who have learned new skills and are ready to take on new challenges

• Reduces the need for employee supervision

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SKF India training courses at a glanceIntroduction to SKF Training SolutionsSKF Training Solutions - An overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7SKF Training Solutions, SKF India Limited . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8SKF Training Solutions India . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Customised learning plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Course categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Reliability training centre at your site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Knowledge @ campus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Training need analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17A progressive and structured approach to training assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Faculty profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Customer testimonial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Mechanical maintenanceBearing maintenance technology – WE201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Basics of rotating machinery – WE202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Lubrication in rolling element bearing – WE204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Sealing solutions technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Root cause bearing damage analysis – WE204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Precision shaft alignment – WE240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Electrical maintenanceElectrical motor certification training – WE 231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Fundamentals of electrical equipment maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Advanced condition based maintenance of electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Condition monitoring technologyIntroduction to non destructive testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Basics of thermography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Vibration analysis level 1 – WI201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Vibration analysis level 2 – WI202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Machinery lubrication and oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Lubrication systemsIntroduction to lubrication systems – Basic level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Single line parallel lubrication systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Single line progressive lubrication systems – Advance level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

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Original equipment manufacturersReliability of bearing for fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Reliability of bearing for gear box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Selection of bearing for motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Selection of bearing for pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Industry specificBearing reliability in aggregate and cement industry – WE212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Bearing reliability in paper industry – WE214 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Bearing reliability in steel processing industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Bearing reliability in food and beverage processing industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Planning and strategyProactive maintenance techniques – MS210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61World class maintenance – MS200, MS331 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Reliability centred maintenance – MS332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Spare parts management and inventory control – WC230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Root cause analysis- LP 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Business and manufacturing excellenceLean manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Supply chain management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Global certification programsBINDT Accredited vibration analysis training from SKF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70BINDT Certified training on vibration analysis – Category 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71BINDT Certified training on vibration analysis – Category 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72British Institute of Non-Destructive Testing (BINDT) Certified IR Thermography Category I . . . . . . 73

ICML – The International Council for Machinery Lubrication . . . . . . . . . . . . . . . . . . . . . . 74

SKF Self-learning PC based training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

One day programsTraining programs – Schedule for April 2015 to December 2015 . . . . . . . . . . . . . . . . . . . . . . . . . . 80Training programs – Schedule for January 2016 to April 2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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SKF Training Solutions centres in India

SKF Training SolutionsSKF India Ltd. Chinchwad, Pune 411 033, Maharashtra

Surat

Pune

Bengaluru

Jamshedpur

Manesar

Chandigarh

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Introduction to SKF Training Solutions

- An OverviewTraining – A cost effective investment…Delivering the highest quality goods at the best value requires highly skilled em-ployees and optimum machine reliability. Meeting increasingly stringent safety and environment regulations can also affect your operational costs. These factors make maximizing machine reliability and mainte-nance costs crucial. But training your team on these critical skills as they juggle daily tasks is difficult at best. With SKF training courses, it’s never been easier.

Equip your people – Deliver results…To leverage your invested capital in ma-chinery and equipment it is essential to continuously develop your people as you increase efficiency and productivity. SKF offers a comprehensive suite of reliability and maintenance training courses designed

to help plants reduce machinery problems and achieve maximum reliability and pro-ductivity. The training covers most aspects of industrial requirements. It includes courses on Mechanical and Electrical Main-tenance; Condition monitoring, Planning and Strategy, Business and Manufacturing Excellence etc.

Available on your terms…SKF Training Solutions can work with you to arrange a training program as per your convenience. From asset management to basic maintenance skills, SKF Train-ing Solutions can develop a customized training for you and your team. We have a full schedule of training courses held at a variety of locations across the country-or we can bring our classes to your site.

SKF Training Solutions

Asset efficiency optimization

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SKF Training Solutions SKF India LimitedKnowledge is increased productivity.Knowledge is power. But at SKF India, knowledge traverses this definition. Knowledge for us is the empower-ment of your production and mainte-nance force to deliver greater machine reliability and increased uptime. To help you achieve this, is the objec-tive of Training Solutions that offers a series of comprehensive training courses.

Every course from SKF Training Solu-tions is designed to address a specific machine problem or a maintenance issue and helps you address it with confidence. The courses cover diverse areas ranging from core topics such as bearing fundamentals and lubri-cation to those involving the use of sophisticated diagnostic instruments such as Micrologs, etc. SKF Training Solutions’ training series is the only comprehensive program that offers a 360º perspective on the relevant tech-nical and managerial issues across the hierarchy of an engineering company.

SKF Training SolutionsThe SKF Training series is a path-breaking initiative that has been designed with the objective of creat-

ing value for the customer’s business by contributing to the development of their people resources through in-depth training programs. The Institute offers courses designed to help plants eliminate machinery problems, and maximize reliability and productivity, by utilizing the very latest in precision maintenance techniques.

Residential courses at SKF Training Solutions, Pune A lot goes into the making of a world-class training facility, which is evident from the care with which the SKF Training Solutions is built. All SKF Training Solutions courses are conducted by professionals with extensive experience in related fields. The Institute is established in an en-vironment that is extremely conducive to learning. Located in the lush green campus of SKF India’s Pune plant at Chinchwad, the Institute offers spa-cious classrooms, latest information display arena and a knowledge centre with state-of-the-art learning facili-ties. It also houses a 68-bed modern residential facility, a recreation centre and a well-equipped gymnasium to ensure a comfortable stay for the participants.

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SKF Training Solutions IndiaIs now an approved training organization for British Institute of Non Destructive Testing

British Institute of Non Destructive Testing (BINDT) has approved Training Solutions - SKF India Ltd as an Approved Training Organization (ATO). The British Institute of Non Destructive Testing (BINDT) is an accredited certification body offering personnel certification against criteria set by international and European standards through the internationally recognized PCN Certification Scheme.

SKF Training Solutions India (Pune location) is already a BINDT approved examination

centre since 2008 and in June 2013 initiated the process for Approved Training Centre.

After successful completion of an audit by BINDT in December 2013, SKF Training Solutions was certified as an approved training organization to conduct BINDT Vibration Analysis Category 1 course as per ISO 18436 from February. 2014 to February. 2017.

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Customised learning planQuickest learning paths to required competency levels

SKF Reliability and maintenance training

Course levelsThe SKF training courses focus on dis-seminating maintenance related knowledge worldwide. It offers various programmes that are developed for easy application.

SKF offer training courses by skill levels. Following this development path is not mandatory, yet highly recommended, as participants will realise the most benefits by taking the courses sequentially.

Level 1E-learning modules delivered online, 24/7, at SKF Self-Learning Tools. Introductory courses familiarise participants with basic terms and offer basic training on subjects such as bearings, lubrication, thermogra-phy, and more.

SKF Self-Learning Tools are a one-stop so-lution for students at various levels includ-ing the students of mechanical and other engineering streams. They offer impartial assessment, and help you to update your competencies to acquire new skills.

Level 2Classroom courses taught by SKF special-ists at customer locations or SKF facilities. A combination of theory and hands on instruction. Intermediate courses typically last 2-3 days.

Level 3Classroom courses taught by SKF specialist or external experts at customer locations or SKF facilities. Advanced courses typically last 3-5 days.

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Course categories

While specific course topics may vary to suit specific customer requirements, SKF training solutions’ courses are organized to meet the demands of the five pillars of the SKF Asset Efficiency Optimization (AEO) workflow process as enlisted below.

Maintenance Strategy (MS) Courses focus on developing a technically and fundamentally sound maintenance strategy to meet business goals.

Work Identification (WI) Course topics include preventive mainte-nance, predictive technologies, information integration, decision support systems, and work order request generation.

Work Control (WC)Course topics include maintenance plan-

ning and scheduling, standard job plans, spare parts alignment, supply and logistics.

Work Execution (WE)Course topics include precision mainte-nance, best practices in lubrication, instal-lation, precision alignment, balancing, and post-maintenance testing.

Living Program (LP)Focuses on methods and technologies used to evaluate maintenance work and strat-egy, thereby “closing the loop” and making maintenance a continuous improvement process. Course topics include root cause analysis, reliability analysis, maintenance work close-out, machine redesign, and technology upgrades.

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The Reliability Training Centre is an at-tempt by SKF to enable customers to cater to their technical training requirements. A centre would consist of latest equipment in bearing maintenance and condition monitoring fields which shall give a unique opportunity to employees to attend hands on training programs and practical sharing of knowledge.

SKF partners with the customers to identify training courses and developing modules of learning based on TPM practices which consists of:• Development of lesson plans• Fixation of methodology• Training calendar• Train the trainer needs

SKF has closely partnered with some of the key customers in their industry to set-up a training centre at their premises. Some of the name include Holcim, Reliance Power, Tata Steel, Maruti Suzuki, Nestle, Bajaj etc.

SKF provides support in:• Train the trainer• Delivery of training• Lesson plan preparation• Regular evaluation

Training cell modules:Mounting star (Bearing training kit)

A unique simulator consisting 40 different itemsUsed for:• Handling precision shafts, control toler-

ances, prepare work area for assembly

Reliability training centre at your site

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• Identifying correct tools and tackles for bearing handling

• Applying correct mounting techniques to achieve full bearing service life

• Provides an easy way to stimulate real working conditions

Target: ITI fitters / technicians / line engi-neers / DTEs

Hands on skill developeda. Bearing mounting• Cold mechanical mounting• Use of pullers, nuts etc.• Mounting using hydraulic techniques • Mounting using hook spanners • Mounting housed self-aligning ball

bearings

b. Dismounting techniques• Dismounting from blind assembly• Use of pullers, nuts etc.

Alignment rig with tools

The SKF alignment rig is a set of various shafts, couplings, housings, belt drives and a coupled mass used for imparting training to technicians and line engineers who work with rotating machinery and its alignment.

Used for / skills developed:• Handling alignment on shafts and belts /

pulleys• Application of shims for correct align-

ment and soft foot• Correct tensioning of belts • Identification of pulley wear / belt profile• Provides an easy way to stimulate real

working conditions

• Imparts knowledge to personnel on faster and better alignment methods

• Savings in power consumption due to better alignment

• Balance detection• Condition monitoring Target: ITI fitters / Shop floor technicians / Maintenance engineers / condition moni-toring engineers / DTEs /GETs Consist of- Alignment rig, laser alignment tools (shaft+belt), belt tension gauge, pul-ley gauge

Basic condition monitoring kit

A variety of hand held tools that are regu-larly used for on site condition monitoringstroboscope, tachometer, thermal camera, machine condition advisor Target: Shop floor technicians / mainte-nance engineers / condition monitoring engineers and managers

Skills developed:• Understanding of maintenance strategy

and need of condition monitoring• Various condition monitoring techniques

and tools for same• Hands on experience of using condition

monitoring tools on test rig available• Effective use of right technique to save

increase MTBF and predictability

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Self learning toolComputer media driven interactive courses• Self learning with the advantage of learn-

ing at your ease.• 22 titles, on topics from bearings, vibra-

tion to balancing and specific segments like cement, sugar etc.

• Web based learning, according to con-venience

• Audio visual pattern of courseware

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Knowledge @ campusIn keeping with the requirements of the industry, Engineering Institutes often find themselves focusing more on a fixed cur-riculum. While it is important to educate students, they also need to be prepared to face the real world with soft skills. Wouldn’t it be nice if there was a place where stu-dents could enhance their skills through hands-on experience? With the backing of such support skills students improve their employable potential in this highly competi-tive marketplace.

At SKF, our mission as a ‘Knowledge Engi-neering Company’ is to bridge the gap of academic curricula and real time industry world practices. SKF Training Solutions have designed special training packages that will suit the exact learning needs not just of the students, but of their faculty as well.

Some of the major offering that SKF has to offer Institutes are:

FFT Analyser Training Package:

This training package includes on-site training on FFT analysis process and offers students a certification from SKF.

Several global organisations use the various technologies in FFTs for predictive main-tenance. For students, this is an important milestone towards understanding require-ments.

The training will include the supply of SKF FFT analysers, with the latest technological features and various attachments as per the syllabus of course. These analysers can be used for learning Condition monitoring, FFT analysis, Sound analysis, Dynamic analysis, Resonance testing, data storage and record-ing for future use, etc.

Students benefit from not just the course material, but also from the real-time case studies from various industries.

SKF has successfully implemented this at:- Govt. College of Engineering, Karad- AP College of Engineering, Pune- D.Y. Patil School of Engineering, Pune

Experimental test rigs:

The SKF experimental rig is a set of various shafts, couplings, housings, belt drives and a coupled mass used for imparting training to students who work with rotating machin-ery and the associated defects students will learn to detect various failures/defects in the rig to study and derive conclusions as per the research/practical requirement

SKF has successfully implemented this at:- SMTI, Kymoor- D.Y. Patil School of Engineering, Pune

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Computer-based Learning tools:

These self-learning tools cover a range of topics like equipment maintenance, diag-nostics of machinery, learning how major equipment works, etc.

Students can benefit from a full range of computer based learning tools which they can participate in as per their own schedule. As an essential part of your e-library, stu-dents can learn about topics including Analy-sis of resonance, Vibration analysis, Dynamic balancing, Rolling element bearings, etc.

SKF has successfully implemented this at:- Bhartiya Vidyapeeth College of

Engineering, Pune

SKF-Institute partnership program:SKF Training Solutions can partner with Engineering Institute on a strategic scale to have a joint initiative on setting up full-fledged ‘Reliability Training Cell’ and have joint training programs on mutually-agreed terms and conditions for nearby industries and colleges.

The partnership has a strong advantage to students as well as the Institute in terms of ease of availability of latest technologies for Reliability Improvement. A differentiat-ing factor for the Institute is the sustainable partnership with a global organisation like SKF AB.

MITS, Gwalior is an example of the above where a full fledged SKF training centre is established

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Training need analysisHighest skills improvement opportunity for staffTraining Needs Analysis (TNA): The shift to a fully integrated, reliability and risk-based asset management strategy starts with a good initial understanding of where your staff are today and where your staff need to be to attain optimum plant performance.

The TNA enables this crucial understand-ing, combining our experience in training and knowledge of maintenance and reli-ability.

The goal is to provide useful and mean-ingful information to help you focus on improvements for plant performance.

TNA is conducted with individuals or a group of your staff from the following work areas:Managers• Maintenance• Reliability• Engineering

Superintendents / Supervisors• Mechanical maintenance• Electrical maintenance• Planning and stores

Engineers• Mechanical• Electrical• Reliability• Condition monitoring• Application

Technicians• Mechanical• Electrical• Reliability• Condition monitoring• Lubrication

Targeting twelve areas of competency for improvementOpportunities for improvement are de-termined when training needs analysis is analysed.

Typical improvements fall in the following areas:1. Bearing and seal technology2. Power transmission3. Lubrication4. Root cause failure analysis5. Oil analysis6. Maintenance strategy7. Non destructive testing8. Vibration analysis9. Thermography10. Motor testing and diagnostics11. Precision alignment and balancing12. Planning and scheduling

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A progressive and structured approach to training assessment

Skill gap analysis in all key areas of compe-tency, the training needs analysis will give you a clearer perspective of your people’s competency and skill levels.

The results are analysed and you will be provided with a report which includes:1. A summary of individuals or group of

individuals work profile.2. A ‘spider chart’, showing a micro-level

assessment of each question, with skill

levels for each area of competency, op-portunities for improvement as well as areas of exceptional performance (refer to spider chart above).

3. A skill level summary matrix showing a macro level assessment for each of the areas of competency.

4. A detailed proposal of recommenda-tions for improvement for the individual or group of individuals supported by the finding of the analysis.

Gap Analysis – Condition Monitoring Technician, Level 2

Grp AverageRajesh

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Completed his mechanical engineering and is an ASNT Level 2 certified vibration analyst, Kumaran is also a BINDT Category-2 certified vibration analyst. With a rich experi-ence of 21 years in the field of condition monitoring and dynamic analysis as well as more than 25,000 training hours completed, Kumaran Dakshinamurthy is one of the finest experts we have for training in vibration analysis.

Arun is B.Tech in mechanical engineering with 9 years of experience in condition monitoring. He is a BINDT category 2 certified vibration analyst. Expert in predictive reliability maintenance at and part of integrated maintenance solu-tion contracts at SKF, Arun is truly as asset faculty for SKF Training Solutions.

Vijay has over 26 years of experience as a functional expert in the fields of maintenance, bearings and services rang-ing from plant health assessment, condition monitoring of equipment and mechanical services. He has hands-on ex-perience in the above fields in key industrial segments like power, metals, pulp and paper and cement. As a faculty for SKF Training Solutions, Vijay delivers key trainings on world class maintenance, proactive maintenance techniques and condition monitoring.

Vijay is SKF Certified Six Sigma Green Belt and has deliv-ered more than 25,500 hours of professional training.

Faculty profile

Vijay Apte

Kumaran Dakshinamurthy

Arun Prasath

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Rahul Deshpande is the principle faculty for SKF Training Solutions for Vibration Analysis. BE (Mechanical Engg.) from Pune University having complete domain knowledge of Con-dition Monitoring, Bearings, Maintenance Products, Sealing solutions, Lubrication solution, Rahul is a BINDT Category-2 Certified Vibration Analyst with more than 13 years experi-ence working in maintenance and repair solutions. He is SKF Certified Six Sigma Green Belt and also certified bear-ing damage analyst.

Amit Mandal is a Sr. Faculty for SKF Training Solutions. He has completed B Tech Mechanical Engineering from Amra-vati University and Diploma in Bearing Technology from SKF College China. Amit is also a SKF Certified Six Sigma Green Belt and also has a strong domain knowledge in Bearing Maintenance and Application Engineering. He has completed his training in Self aligning solutions from SKF Sweden and Large Size Bearings and 4 Row TRB from SKF Germany. With 13 years experience and more than 22,000 Training hours delivered to more than 2,200 professionals across South Asia, Amit is one of the exceptional faculty we have at SKF Training Solutions.

Amit Mandal

Rahul Deshpande

Pratap is a Mechanical Engineer from Bangalore University. His professional career includes positions in application engineering, sales and marketing, product maintenance. He has over 20 years of experience in key industrial segments like cement, steel, pulp and paper, mining, power, machine tools etc. Pratap heads Application Engineering team for two regions across India.

Pratap Kambley

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A Mechanical Engineer from Madras University, Arun has over 17 years of experience in the fields of condition moni-toring, laser alignment, in-situ dynamic balancing, ther-mography and dynamic analysis. A BINDT Level-II certified vibration analyst, he has worked in different key segments and industries like paper, cement, automobile, iron and steel, food and beverages, sugar etc.

Also a certified SKF Six Sigma Green Belt, Arun has dedi-cated more than 5,500 hours towards training.

Prasad has completed his B.E. Mechanical Engineering from Nagpur University. He is an expert in bearing mainte-nance and technology, bearing failure analysis and lubrica-tion. Prasad has 9 years experience in bearing application engineering.

Gaurav has completed his B.Tech Mechanical Engineer-ing from Punjab Technical University (Guru Nanak Dev Engineering college Ludhiana). He is an expert in bear-ing maintenance and technology, bearing failure analysis and lubrication. Gaurav has 8 years experience in bearing application engineering. He has trained more than 1,100 participants across different regions across India.

Arun Kalyana Rajan Shenbakamurthy

Prasad Panajkar

Gaurav Arora

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Debottam Bose had completed B.E. (Mechanical) from Jadavpur University, Kolkata and has rich experience in Bearing maintenance Technology and Application Engineer-ing. Debottam has completed more than 700 hours of classroom training delivery as a bearing expert.

Amit has completed his BE Mechanical from Shivaji Univer-sity. He is SKF ATC-1 level certified and an expert in bearing maintenance technology and failure analysis and centrifugal Pumps and has conducted training at SKF Training Solutions for various customers across segments.

Amit Phakade

Debottam Bose

Vasant has been with SKF for 10 years now, with over 15 years of rich experience in the textile segment. Since his graduation in textile plant engineering, he has been associ-ated with OEMs and end users of textile closely. Vasant has been closely associated with imparting textile products train-ing at Bangladesh, on site trainings for machine handling, solutions for textile segment, bearing maintenance technol-ogy, practical mounting-dismounting, and segment training to application engineers and territory managers, and has delivered over more than 5,000 Hours of classroom and practical trainings till date.

Vasant Terwadkar

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Yogesh Shinde, an M. Tech in Manufacturing Technology from NIT Trichy, has spent four years honing his skills work-ing for industries such as Process, F&B, Machine Tool, Pulp & Paper, Textiles, Power, Metals and HPI. He is a mechanical engineer from Jalgaon

Yogesh Shinde

Nitin has been an industrial transmission specialist for the last six and half years, working in industries such as elec-trical motors, metal and traditional power. He has done his B.Tech in Mechanical Engineering and he has also com-pleted his Post Graduation Diploma in Management.

Nitin has completed his ATC and is also a Certified DFSS (Design for Six Sigma)

An IIT Delhi alumnus, Nikhil is a Mechanical Engineer. He has spent three years in steel plant maintenance and three in application engineering, working with different bearing manufacturers. He has hands-on experience in heavy in-dustries such as steel, cement, paper and power, where his role was to monitor the mounting of large-size bearings.

Nikhil is certified Six Sigma green belt.

Nitin Palve

R Nikhil

23


Baala is a Mechanical Engineer, with a specialisation in manufacturing management. He has worked with SKF India for 5 years and has gained industry experience in Oil and Gas, power, Pulp and Paper, Refinery, Food and Beverages and chemical plants. His expertise lies in the areas of condi-tion monitoring and proactive reliability maintenance.

Baala is BINDT Level -1 Certified, an additional qualification that helps him execute his role better.

Arun has over 22 years in the industry, spent in the fields of production, maintenance, sales and service. A Mechanical Engineer by qualification, at SKF, he has been responsible for looking after sealing solutions for hydraulics and rotary equipment since 2008.

Baala Krishnan

Arun M. Naik

Nirmal Tosniwal, in his two years of experience, has worked as an application engineer for industries in Bihar, Jharkhand and Rourkela. Based out of Jamshedpur, his experiences led him to understand the workings of industries such as steel plants, mining – iron and coal, cement and power.

Nirmal has done his B. Tech. in Mechanical Engineering from College of Engineering, in Pune.

Nirmal Tosniwal

24


Anshuman has over four years of experience working in the Steel, Mineral Processing and Cement industries. A B-Tech in Mechanical Engineering from NIT, Rourkela, Anshuman has been working with SKF for the last one year. He has acquired ATC1, to further his capabilities in his current field of operations.

Anshuman Dash

Akash Upadhyay has over 5 years working with industries such as Cement, Oil & gas, Metal, Fertilizer, Glass and Power Plants. A Mechanical Engineer by qualification, it is his dedication towards knowledge enhancement that has led him to complete his BINDT Level-1 vibration certification.

Akash Upadhyay

Amit is a mechanical engineer with varied experience across textile, automotive, cement and food and beverage industries amongst others. Currently handling the power transmission platform, he brings with him 11 years of rich experience

Amit Kumar Goyal

25


Anirudha is new to the industry but he already shows great promise. A Mechanical Engineer from BITS Pilani, Goa, he embarked upon his career at SKF in July 2012. His experi-ence has been in industry segments such as Paper and Textile, and Off-Highway OEMs.

He has completed his ATC.

Of the six and half years that Vaibhav has worked in the industry, four have been spent at SKF, undertaking design engineering and application engineering projects. He has acquired experience in machine manufacturing, railway Ap-plications, and industries such as hydro and thermal power, sugar, paper, cement, packaging and the general engineering. He has done his B. Tech in Mechanical Engineering and is pursuing his M. Tech in Design Engineering.

Vaibhav has qualified for his ATC in 2013 at SKF Bengaluru, and has also done his Railway Basic Bogie training at ERC Netherlands in 2012.

Anirudha Rathi

Vaibhav Katiyar

26


Customer testimonials

Excellent training program delivered on vi-bration analysis. Topics related to spectrum analysis and problem solving for condition monitoring equipment, the topics were rel-evant to our daily problems and the course was very well structured.

– Holcim Group

It was a very interesting and insightful training. Basics of bearings got cleared and our knowledge on the same has increased many folds.

– Ultratech Cement Ltd.

It was a good experience, Learned new things which will be required for my future in our training. We recovered lots of knowl-edge about mounting and dismounting. Excellent training!

– ITC Ltd.

Good knowledge about applications of bear-ings related to lubrication, failure causes which are generally neglected. Excellent knowledge gained on bearing failures. Good study material provided.

– Steel Authority of India Ltd.

Very good training for every mechanical engineer. The training is very useful for mechanical engineer department for daily maintenance activities. The session was very practical and helpful to understand the mounting and dismounting of the bear-ings. Excellent presentation with examples. It is really wonderful program which has given good guidance about the safety to be followed.

– Reliance Industries Ltd.

Excellent training for better understand-ing of Bearing and Lubrication. Also got to know best maintenance practices. The training was very informative and practical.

– PepsiCo India Holdings (P) Ltd.

Very interactive training. Excellent train-ers, very knowledgeable. A well organized training programme giving good domain knowledge and other skills, the practical tools will really help in implementation.

– Indian Oil Corp. Ltd.

27


Very good training to update technical andpractical knowledge. Very good presentationfor understanding. A good training program that I would want my colleagues to attend too. It was conducted under good environ-ment with proper class room and practical demonstrations.

– Bajaj Auto Limited, Aurangabad

The training program was very interesting, gives all kind of knowledge about mainte-nance practises. It is an excellent knowledge sharing training as well as inputs. Thanks to SKF management to developing the course and the college campus

– Gas Authority of India Ltd. (GAIL)

Training was nice, and this training was very useful and it is a must in our work lifecycle. Training was interesting to get knowledge.

– FL Smidth Pvt. Ltd.

Very good information received, Instructor’s communication skill is very good and more such trainings are required.

– ACG Worldwide

28


Mechanical maintenance

29

Course objective:Goal of this course is to provide the par-ticipants with the knowledge and practical skills to select the best bearings for applica-tions. Learn world’s best practice in bear-ing, fitting and dismounting from engineers using the correct fitting and removal tools and techniques. This will improve reliability of the rotating equipment.

Course contents:• Basics of bearings • Ball bearing types • Roller bearing types• Bearing selection criteria • Bearing life calculation• Selection of fits and tolerance• Bearing lubrication• Mounting and dismounting • Introduction to bearing failures and their

causes• Bearing storage and handling• Maintenance tips

Assessments: Entry and exit level tests with multiple choice questions

Recommended for:Application Engineer, Condition Monitoring Engineer / Design Engineer, Maintenance Engineer / Manager / Supervisor, Quality Engineer, Reliability Engineer / Manager / Supervisor.

Prerequisite:A fundamental knowledge and ability to use basic hand tool is required.

Course information:Duration: 4 daysCourse fee: ` 40,000/- plusService tax (per participant)Max. Participation: 20

Course fees includes lodging and boarding facility at Pune location for 3 nights

Imp info:a. Certification and written exam of` 2,000/- is included with this course. Exam is conducted on the afternoon of the final day of class.

Online training modules to supplement this training will be provided for one month with this course

Course schedule:

Location Date

Pune 05-08 May, 2015, 04-07 August, 2015, 05-08 October, 2015, 19-22 January, 2016

Chennai 09-12 June, 2015

Manesar 08-11 December, 2015

Bearing maintenance technology – WE201

30


Basics of rotating machinery – WE202

Course objective:How to improve the service life of machin-ery with rotating equipment systems. It focuses on most common rotating equip-ments such as motors, fans, pumps and gearboxes.

Course contents:

Part 1: Industrial motors• Bearing arrangements• Friction• Sealed-for-life lubrication• Shaft and housing fits• Mounting and dismounting • Troubleshooting

Part 2: Industrial pumps• Bearing arrangements• ANSI vs. API design overview• Pump bearings• Cavitation• Off-BEP operation• Low bearing service life

Part 3: Industrial fans• Bearing arrangements• Controlling heat expansion• Lubrication of fans• Mounting and dismounting• Grease selection: basics• Case studies

Part 4: Industrial gearboxes• Bearing arrangements• Static, splash and circulating oil

lubrication• Lubricant selection • Extending gearbox service life


Recommended for:Application Engineer / Condition Monitoring Engineer / Design Engineer / Maintenance Engineer / Manager / Supervisor Quality Engineer, Reliability Engineer / Manager / Supervisor.

Course information:Duration: 3 daysCourse Fee: ` 27,000/- plusService Tax (per participant)Max. Participation: 20

Prerequisite:• A fundamental knowledge and ability to

use basic hand tool is required. • Atleast one year experience in

maintenance

Online training modules to supplement this training will be provided for one month with this course.

Note: Certification and written exam of ` 2,000/- is included with this course. Exam is conducted on the afternoon of the final day of class.

Course on request

31


Lubrication in rolling element bearing – WE204


Course schedule:

Location Date

Coimbatore 24-25 June, 2015

Course objective:The objective of this course is to provide the knowledge and skills necessary to resolve lubrication, cleanliness, and sealing issues in order to extend bearing service life.

Upon completion of this course, attendees will be able to understand the principles of bearing life, understand the basics of lubri-cation theory and the effect of lubrication and contamination on bearing life

Course contents:• Basics of bearings • Lubrication theory• Selection of proper lubricant (Oil and grease)• Contamination and cleanliness• Sealing• Bearing service life• Lubrication systems


Recommended for:Application Engineer / Condition Monitoring Engineer / Design Engineer / Maintenance Engineer / Manager / Supervisor / Quality Engineer / Reliability Engineer / Manager / Supervisor

Prerequisite: Basic machine maintenance skills and experience.

Course information:Duration: 2 daysCourse fee: ` 2,000/- plusService tax (per participant)

32


Sealing solutions technology


Course schedule:

Location Date

Gurgaon 16 February, 2016

Course objectiveThis course is designed to develop knowl-edge in industrial sealing products for rotary and reciprocating motion, application fundamentals and competence in devising effective sealing solutions.

The information and training will enable students to understand the concepts and application of sealing solutions to achieve optimum seal, bearing and equipment performance.

Course content• To provide the participants with the

fundamentals of rotary and reciprocating seals, principles of sealing operations, elastomeric materials and their proper-ties, and the effects of operating param-eters in seal performance

• To have an understanding of the various seal designs, their applications and seal design development trends

• To learn a systematic approach to “seal-ing system failure analysis”, most com-mon failure modes; includes participation in actual case studies

• To provide an overview of common sealing components used in various industrial applications and a guide to sealing system designs in heavy industry segments

• To learn appropriate handling and installation procedures, methods, tools and parameters; includes a workshop environment for hands-on experience

• To provide an overview of other seal-ing systems and services including SKF custom sealing solutions


Recommended for:Machinery Designers / Reliability Engineers / Maintenance Engineers and Technicians / Consultants.

Course information:Duration: 1 dayCourse fee: ` 6,000/- plusService tax (per participant)Max. participation: 20

33


Root cause bearing damage analysis– WE204Course objective:Goal of this course is to provide the partici-pants with the competence to give optimalsupport to users in solving their problems,by gaining:1. Thorough understanding of the various bearing failure phenomena and the ability to co-ordinate the necessary actions for failure analysis.2. Skill to provide an appropriate proposal to eliminate, or at least reduce the

bearing failure problem.

Course contents:• Review on bearings and their application• Load path patterns• ISO 15243–Bearing failure modes and classification• Methodology• Exercise on bearing failure study• How to identify spurious and recondi-

tioned bearings


Recommended for:Application Engineer / Maintenance Engineer / Supervisor, Quality Engineer, Reliability Engineer

Prerequisite:Basic knowledge of bearings and their ap-plications

Course information:Duration: 2 daysCourse fee: ` 24,000/- plusService tax (per participant)Max. participation: 15

Course fees includes lodging and boardingfacility at Pune location for 1 night

Course schedule:

Location Date

Pune 20-21 April, 2015, 19-20 October, 2015

Surat 21-22 July, 2015, 24-25 February, 2016

Bangalore 25-26 August, 2015

Chandigarh 18-19 November, 2015



34


Precision shaft alignment – WE240Course objective:• Learn the reasons and definitions of

alignment and misalignment• Discuss types of misalignment, including

angular, offset, horizontal, and vertical• Understand the steps and procedures re-

quired to inspect and prepare a machine prior to alignment, including alignment tools and methods

• Learn the list of proactive steps taken to ensure a successful alignment process

• Practice discuss mechanical, dial, and laser alignment methods

• Understand the mechanical and laser techniques

Course contents:• Introduction to shaft alignment• Alignment definitions• Pre-alignment checks• Soft foot• Rough alignment• Alignment moves for precision and problem solving

• Alignment methods• Hands-on laser alignment tool


Recommended for:Service, maintenance, machine repair or plant / facility engineering staff of an industrial or OEM facility.

Prerequisite: Basic machine maintenance skills and experience. General computer and calculating skills are helpful.

Course information:Duration: 1 dayCourse fee: ` 6,000/- plusService tax (per participant)Max. participation: 15

Course schedule:

Location Date

Jamshedpur 11 August, 2015

Jamshedpur 15 March, 2016


35


Electrical maintenance

36

Electrical motor certification training– WE 231Course objective:Attendees will learn best practices for elec-tric motor bearing service and repair

Course contents:• Bearing arrangements in electric motors• Motor teardown and bearing

dismounting• Shaft and housing fits• Motor assembly and bearing mounting• Lubrication• Post service procedures• Most common bearing failures


Recommended for:Service, maintenance, machine repair or plant / facility engineering staff of an industrial or OEM facility.

Prerequisite: Basic machine maintenance skills and ex-perience. Basic knowledge of bearings and electrical motors.


Course on request

37


Fundamentals of electrical equipment maintenanceCourse objective:Goal of this course is to review fundamen-tals of motors, generators, cables, switch-gears, power and distribution transformers, along with their construction, Installation, commissioning testing and maintenance. This course will cover the latest mainte-nance trends and diagnostics testing.

Course contents:• AC Motor / generator: Construction and

types, installation, commissioning and maintenance test.

• Power cable: Construction, installation, commissioning and diagnostic testing

• Cable fault detection• Power and distribution transformers:

Construction, installation, commissioning and diagnostic testing.

• Switchgears: Construction, installation, commissioning and diagnostic testing.


Recommended for:Electrical Manager / Application Engineer, Design Engineer Prerequisite: Basic knowledge of electrical equipment and experience in maintenance will be helpful.



Course on request

38


Advanced condition based mainte-nance of electrical equipmentCourse objective:The participants will learn about various diagnostic testing methods like: Offline and online testing, high level test like motor current and torque signature, acoustic emission, surge testing (IEEE522), tan delta and capacitance measurement, partial discharge measurement, dielectric response analysis. The latest VLF (Very Low Frequency) HIPOT will be discussed in comparison to DC HIPOT and AC HIPOT Testing as per IEEE 433.

Course contents:Part I: Power cable• Fundamentals of cable construction• Commissioning testing / acceptance tests

at site• Diagnostic testing a. Insulation resistance test b. Polarization index c. Tan delta and capacitance

measurement d. Partial discharge measurement• Low frequency testing

Part II: Transformers1. Fundamentals of transformers2. Acceptance tests

5. Various diagnostic testing6. Online and offline testing and monitoring

Part III: Motors and generators• Fundamental of motors, generators and

its construction and type• Online testing for condition monitoring• Offline testing to assess the condition of

the motors• Interpretation of the test results

Assessments:Entry and exit level tests with multiple choice questions

Recommended for:Electrical / Manager / Supervisor, Ap-plication Engineer, Condition Monitoring Engineer, Design Engineer, Maintenance Engineer / Manager / Supervisor / Reliabil-ity Engineer / Manager / Supervisor

Prerequisite:Basic knowledge of electrical equipment and experience in maintenance will be helpful.



Course on request

39


Condition monitoring technology

Introduction to non-destructive testing

Course objective:This course will help in selection of NDT methods for different products like forging, rolling, casting, welding, machine and used components.

Course contents:• Introduction to NDT • Discontinuities associated with different

manufacturing process.• Principal, applications and limitations

NDT methods - Liquid penetrant examination - Magnetic particle examination - Ultrasonic examination - Visual examination - Radiography examination


Recommended for:Condition Monitoring Engineer / Electrical Engineer / Manager / Supervisor Engineer-ing Manager / Supervisor Engineering Manager

Prerequisite:Minimum 2 years of experience in mainte-nance, production, planning and condition monitoring in any industry


Course on request

41


Basics of thermographyCourse objective:This course is geared to equip the new user of a thermography camera in its use for a variety of condition monitoring and predic-tive maintenance application.

Course contents:• Basic theory of thermography• Thermal science fundamental• Basic camera setup and operation• Heat transfer and infrared science• Thermal measurement• Application of thermography• Hands on use of thermal imaging equip-

ment.


Recommended for:Condition Monitoring Engineer / Electrical Engineer / Supervisor, Engineering Man-ager / Mechanical Maintenance Engineer / Supervisor, Reliability Engineer / Supervisor, Operations Manager / Supervisor

Prerequisite: Minimum 2 years of experience in any industry


Course fees includes lodging and boarding facility at Pune location for 1 night

Course schedule:

Location Date

Pune 09-10 June, 2015, 22-23 July 2015, 16-17 March, 2016


42


Vibration analysis level 1 – WI201Course objective:• To highlight the urgent need for prob-

lem diagnostics and implement practical solutions by vibration analysis.

• Bring to focus the importance of condi-tion monitoring to improve the availability of operating machines, scientific problem diagnostics and effective maintenance methodologies.

• This course will help you to identify machinery problems and to find cost ef-fective solutions.

Course contents:• Basics of condition based maintenance• Fundamentals of machinery vibration • Vibration standards for various equip-

ment according to ISO 10816• Instrumentation: Sensor types, mounting

methods and applications• Practical with FFT analyzer on demon-

stration rig• Establishing vibration measurements• Spectrum analysis• How to analyse ‘typical’ machinery

problems• Group work and case studies


Recommended for:Service, maintenance, condition moni-toring, machine repair or plant / facility engineering staff of an industrial or OEM facility.

Prerequisite: Basic machine maintenance skills and ex-perience. General computer and calculating skills are helpful.



Course schedule:

Location Date

Pune 03-04 December, 2015

Chennai 05-06 May 2015, 03-04 March, 2016

Jamshedpur 06-07 October, 2015

Chandigarh 10-11 June, 2015



43


Vibration analysis level 2 – WI202

Course objective:Bring to focus the importance of condi-tion monitoring to improve the availability of operating machines, scientific problem diagnostics and effective maintenance methodologies. To highlight the urgent need for problem diagnostics and implement practical solutions by vibration analysis.

Course contents:• The basics of condition-based mainte-

nance• Fundamentals of machinery vibration

(Brief review of vibration analysis level-1)• ISO 10816 standards for different equip-

ment• Signal processing and data acquisition• Vibration signature analysis• Phase analysis• Practical’s with FFT analyser on demon-

stration rig• Machinery fault diagnosis• Corrective actions• Case studies and discussion


Recommended for:Service, maintenance, condition monitoring, machine repair or plant / facility engineer-ing staff of an industrial or OEM facility.

Prerequisite: Vibration analysis level-1 WI201 or pre-vious experience in vibration required. General computer and calculating skills are helpful.





Course schedule:

Location Date

Chennai 03-05 November, 2015

Pune 11-13 August, 2015

44


Machinery lubrication and oil analysis

Course objective:With hundreds of lubricant types, base stocks, additive packages and viscos-ity grades to choose from, how a person can decide which lubricant is right for a machine. After attending these courses, you will be empowered with the knowledge to understand the important lubricant properties and how to strategically select the correct lubricant for each machine ap-plication.

Course contents:• Maintenance strategy• Lubrication theory• Lubricant formulation• Grease application and performance• Lubricant selection• Lubricant application• Lubricant condition control• Lube storage and management • Oil analysis


Recommended for:Application Engineer, Condition Monitoring Engineer, Engineering Manager / Supervi-sor / Mechanical Maintenance Engineer / Manager / Supervisor / Reliability Engineer / Manager / Supervisor.





Course schedule:

Location Date

Pune 03-04 February 2016

45


Lubrication systems

46

Introduction to lubrication systems – Basic levelCourse objective:To equip our design, sales, service, mainte-nance, machine repair or plant engineering staff from various mechanical and OEM Industries all over the world the knowledge and importance of:• The right lubricant• In the right amount• With the right lubrication system• At the right time• At the right lubrication point• Highlights on lubrication possible even in

machine running condition - improved equipment availability

• This program helps in saving time – with optimum manpower utilization

• Understanding about better lubrication system that can be achieved, when the components of systems are in motion.

• To equip technical people on how lubri-cation can help in energy saving

Principle:Small quantities of lubricant fed at more frequent intervals achieve better lubrication compared to large quantities fed at less frequent intervals.

Course content:• Why lubrication systems?• Basic lubricants preferred

• The basics of Lubrication Systems (LS)• Taxonomy of Centralized Lubrication

Systems (CLS)• Components used in CLS and its function

and importance• Principle of CLS with industrial examples• Operational theory behind each CLS• Benefits of CLS• Lincoln manufacturing CLS (In brief : Ref:

Advance level) and its industrial application / benefits


Recommended for:Design, Sales, Service, Maintenance, Machine Repair or Plant / Facility engineer-ing staff of an industrial.

Prerequisite:Basic mechanical knowledge, general com-puter and calculating skills.

Course information:Duration: 4 days

Course on request

4747

Lubrication systems

Single line parallel lubrication systems Course objective:• To equip our design, sales, service,

maintenance, machine repair or plant engineering staff from various mechanical and OEM Industries all over the world the knowledge, importance and advantages of single line parallel systems


• Understanding about the optimized lubrication system achieved by single line parallel systems, which guarantees deliv-ery of predetermined amount of lubricant during equipment operation.

Course content:• Why single line parallel lubrication

systems?• Basic lubricants preferred• The basics of single parallel lubrication

systems• Components used in single line parallel

and its function and importance• Principle of single line parallel system

with industrial examples

• Operational theory behind each single line parallel system

• Benefits of single line parallel systems• Importance of injectors used in the as-

sembly• Testing of the system at one site condition• Lincoln manufacturing in brief on single

line parallel systems and its industrial ap-plication/benefits


Recommended for:Design, Sales, Service, Maintenance, Ma-chine Repair or Plant / Facility engineering staff of an industrial.

Prerequisite:Basic mechanical knowledge, general com-puter and calculating skills.


Course on request

48

Lubrication systems

Single line progressive lubrication systems – Advance level Course objective• To equip our design, sales, service,

maintenance, machine repair or plant engineering staff from various mechani-cal and OEM industries all over the world the knowledge, importance and advan-tages of single line progressive systems


• Understanding about the optimized lubrication system achieved by single line parallel systems, which guarantees delivery of predetermined amount of lubricant during equipment operation.

Course content• Why single line progressive lubrication

systems?• Basic lubricants preferred• The basics of single progressive lubrica-

tion systems• Components used in single line progres-

sive and its function and importance• Principle of single line progressive system

with industrial examples• Operational theory behind each single

line parallel system

• Benefits of single line progressive sys-tems

• Importance of progressive distributors used in the assembly

• Testing of the system at one site condition• Lincoln manufacturing in brief on single

line progressive systems and its indus-trial application/benefits


Recommended for:Design, Sales, Service, Maintenance, Machine Repair or Plant / Facility engineer-ing staff of an industrial.

Prerequisite:Basic mechanical knowledge, general computer and calculating skills.


Course on request

4949

Lubrication systems

Original equipment manufacturers

Reliability of bearing for fanCourse objective:This course is designed to develop un-derstanding of parameters required to be considered during design and selection of Bearing for fan. At the end of the course, candidate can use the knowledge to opt for the right bearing selection parameters and its life for optimal function of fan.

Course content:• Fan operations• Application overview• Bearing in fan• Bearing arrangements• Bearing life calculation• Factors affecting bearing service life• Exercises on selection• Lubrication requirement• Effective sealing solution• Effective housing solution• New solutions (Housing, spacial bearing)


Recommended for:Design engineers, Plant Reliability engi-neers, Consultants.

Prerequisite:Basic machine design knowledge. Basic bearing knowledge

Course information:Duration: 1 dayCourse fee: ` 10,000/- plus service tax (Per participant)Max. participation: 15

Course fee includes lodging and boarding facility at Pune location.

Note: Certification and written exam of ` 2000/- is included with this course. Exam is conducted on the afternoon of the final day of class.

Course schedule:

Location Date

Pune 10 September, 2015


51

Reliability of bearing for gear box

Course objective:This course is designed to develop un-derstanding of parameters required to be considered during design and selection of bearing for gear box. At the end of the course, candidate can use the knowledge to opt for the right bearing selection param-eters and its life for optimal function of gear box.

Course content:• Industrial gear box overview• Bearing types of industrial GB• Introduction to bearing life calculation• Design of bearing arrangements• Dimensioning of bearing arrangement• Lubrication and maintenance of GB

bearing• Fits and tolerances• Effective sealing solutions• Exercises on selection



Prerequisite:• Basic machine design knowledge • Basic bearing knowledge

Course information:Duration: 1 dayCourse fee: ` 10,000 /- plus service tax (Per participant)Max. participation: 15


Note: Certification and written exam of ` 2000/- is included with this course. Exam is conducted on the afternoon of the final day of class

Course schedule:

Location Date



52

Reliability of bearing for motors

Course objective:This course is designed to develop un-derstanding of parameters required to be considered during design and selection of bearing for motors. At the end of the course, candidate can use the knowledge to opt for the right bearing selection param-eters and its life for optimal function of motors.

Course content:• Application overview • Bearing arrangement• Bearing in motors (DGBB, CRB)• Design considerations• Lubrication requirement• Factors affecting bearing service life• Bearing life calculation• New solutions (Insocoat)

Assessments: Entry and exit test with multiple choice questions


Prerequisite:Basic machine design knowledge.



Note: Certification and written exam of ` 2000/- is included with this course. Exam is conducted on the afternoon of the final day of class.

Course schedule:

Location Date



53

Reliability of bearing for pumpsCourse objective:This course is designed to develop un-derstanding of parameters required to be considered during design and selection of bearing for pump. At the end of the course, candidate can use the knowledge to opt for the right bearing selection parameters and its life for optimal function of pump.

Course content:• Operations of pump• Application overview• Pump bearing in detail • Bearing arrangements (F2F,B2B,Tandem)• Design consideration for Bearing

selection• Introduction to bearing life theory• Exercises on selection• New solution for pump bearing



Prerequisite:Basic machine design knowledge.



Note: Certification and written exam of ` 2000/- is included with this course. Exam is conducted on the afternoon of the final day of class

Course schedule:

Location Date



54

Industry specific

55

Bearing reliability in aggregate and cement industry – WE212Course objective:Participants will learn about real solutions to real problems related to bearing reliabil-ity and maintenance in machinery used in the aggregate and cement industry.

Course contents:• Aggregate and cement industry overview• Bearings in aggregate and cement mak-

ing machinery• Crushers, conveyors, vibrating screens,

kilns, coolers, roller presses• Bearing installation and maintenance• Mounting and dismounting of rolling

element bearings • Bearing damage examples


Recommended for:

Plant Engineers, Maintenance / Engineering Managers, Engineers, Reliability Managers / Engineers, Maintenance Supervisors / Team Leaders, General Maintenance and Plant and maintenance planners, Mechanical shop managers, Mechanical repair services providers, Maintenance operations coordi-nators and Technical maintenance trainers.

Prerequisite: Experienced professionals from cement and aggregate industries


56

Industry specific

Bearing reliability in paper industry – WE214Course objective:Attendees will learn the skills necessary to successfully install and maintain rolling ele-ment bearings in rotating machinery found in paper machine applications.

Course contents:• Rolling element bearing in paper ma-

chines• Mounting and dismounting methods

typical to paper machine applications• Installing and lubricating bearings in

paper machines• Maintaining installed bearings in paper

machines• Troubleshooting common bearing prob-

lems• Introducing condition-based maintenance

concepts


Recommended for:Service, maintenance, machine repair, roll shop or plant / facility engineering staff of a paper machine. Managers and techni-cians of paper machines and OEM facilities responsible for rolling bearing performance and reliability. Rotating equipment engi-neers, reliability engineers, millwrights, mechanics, and maintenance supervisors.

Prerequisite: Experienced professionals from Pulp & Paper Industry


5757

Industry specific

Bearing reliability in steel processing industryCourse objective:Attendees will learn the skills necessary to successfully install and maintain rolling element bearings in rotating machinery found in steel processing industry machine applications.

Course contents:• Steel industry overview• Rolling element bearing in steel process-

ing machines• Installing and lubricating bearings in steel

industry• Maintenance of bearings• Troubleshooting common bearing prob-

lems in the process• Introducing condition-based maintenance

concepts


Recommended for:

Service, maintenance, machine repair, roll shop or plant / facility engineering staff of a steel machine. Managers and techni-cians of paper machines and OEM facilities responsible for rolling bearing performance and reliability. Rotating equipment engi-neers, reliability engineers and maintenance supervisors.

Prerequisite: Experienced professionals fromSteel Industry

Course information:

Duration: 2 daysCourse fee: ` 16,000/- plusService tax (per participant)Max. participation: 20

Course schedule:

Location Date

Jamshedpur 21-22 July, 2015

58

Industry specific

Bearing reliability in food and beverage processing industryCourse objective:

Attendees will learn the skills necessary to successfully install and maintain rolling ele-ment bearings in rotating machinery found in food and beverage machine applications.

Course contents:• Food and beverage industry overview• Rolling element bearing in food and

beverage processing machines• Installing and lubricating bearings in food

and beverage Industry• Importance of sealing solutions and brief

on seals• Importance of power transmission and

brief on power transmission products• Introducing condition-based maintenance

concepts and various condition monitor-ing techniques in food and beverage


Recommended for:Service, maintenance, machine repair, roll shop or plant / facility engineering staff of a food and beverage machine. Managers and technicians of paper machines and OEM facilities responsible for rolling bearing performance and reliability. Rotating equip-ment engineers, reliability engineers and maintenance supervisors.

Prerequisite:Experienced professionals from food and beverage industry


Course schedule:

Location Date

Baddi 15-16 December, 2015

5959

Industry specific

Planning and strategy

60

Proactive maintenance techniques – MS210Course objective:SKF has developed this course to address industry need for maintenance person-nel to have the knowledge and tools to perform truly proactive and precision maintenance.

Course contents:• Overview of proactive maintenance• Fundamentals of machine condition• Machinery troubleshooting• Precision shaft alignment• Dynamic balancing• Maximizing bearing life• Asset life cycle costing• Introduction to vibration analysis


Recommended for:Application Engineer, Condition Monitor-ing Engineer / Technician, Design Engineer, Maintenance Engineer / Quality Engineer, Reliability Engineer / TMP Engineers.

Prerequisite:Basic machine maintenance skills and experience


Course on request

6161


World class maintenance – MS200, MS331Course objective:To provide reliability engineers with the necessary knowledge and abilities to sup-port the implementation of asset reliability improvement processes in their plant and gain a working knowledge of maintenance strategy review techniques focused upon Reliability Centred Maintenance (RCM).

Course contents:• Maintenance strategies• AEO and Reliability Centred Maintenance

(RCM)• Condition monitoring• Balancing and alignment• Oil analysis• Root Cause Analysis (RCA)• Wrench time• Bench marking-maintenance audit


Recommended for:Reliability Manager / Supervisor, Planning Manager / Planner / TMP Engineers / Maintenance Manager





Course schedule:

Location Date

Pune 07-10 July, 2015, 08-11 December, 2015

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Reliability centred maintenance – MS332Course objective:The objective of this training is to provide participants the necessary knowledge of the Maintenance Strategy Review (MSR) and Reliability Centred Maintenance (RCM) methodology.

Course contents:• Maintenance strategy• Know how to describe the RCM process

flow• Understand the importance of identifying

and categorizing assets• Understand criticality and the FMECA

approach in RCM• Develop a RCM analysis, as well as know

what the implications are of making the strategy work

• Understand the requirements for RCM• Recognize the importance of data struc-

ture • RCM customization• Why to conduct a task comparison• How to implement RCM

• Recognize what a living program is• Case study and discussion


Recommended for:Reliability Manager / Supervisor, Planning Manager / Planner / Supervisor, Mainte-nance managers

Prerequisite:Basic maintenance skills and experience.





Course schedule:

Location Date

Pune 21-22 December, 2015

6363


Spare parts management and inven-tory control – WC230Course objective:To provide participants with a sound knowl-edge and understanding of spares and inventory management in the maintenance repair and operations (MRO) environment Included are those activities in an organi-zation that ensure the optimal and timely availability of spare parts in order to meet maintenance timely demands.

Course contents:• Spare parts and inventory management

processes and principles• Basic spare part and inventory manage-

ment terminology• The importance and relations of spare

part and inventory management with respect to business goals

• Identifying, structure, and classifying spare parts on their criticality, order and re-order parameters, along with other spare parts characteristics

• Applying basic analysis techniques to optimize the availability of spares and cost-effectively handle obsolete spares


Recommended for:Engineers, supervisors and managers involved with industrial maintenance inven-tory control, planning, scheduling purchas-ing, reliability and maintenance engineer-ing, logistic support, quality, production and warehouse management.

Prerequisite: Basic knowledge of planning and handling spares.

Note: Certification & written exam of ` 2,000/- is included with this course. Exam is conducted on the afternoon of the final day of class.

Course on request

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Root cause analysis- LP 200

Course objective:Formal Root Cause Analysis (RCA) process-es have been adopted by many companies throughout the world with demonstrable benefits. The purpose of this course is to introduce a process for RCA and how we can apply it within condition monitoring work.

We will also study some techniques that have been developed to help get to the root cause of issues. It is expected that these tools will be used from time to time by all of the people attending the course.

At the end of this course you should:• Be able to execute a RCA study• Be confident in participating as a team

member in a complex multi-disciplinary RCA study

• Understand and recognise RCA related business opportunities

Course contents:• Introduction: Background What is RCA? Importance of RCA• RCA processes: Effective problem solving • Defining problem• Cause and effect technique• 5 Why technique

• Why tree • RCA in practice: Defining objective• Capturing evidence• Interviews• Preparing event sequence Brainstorming fishbone diagram when to stop• Forming a team


Recommended for:Reliability Manager / Supervisor / Planning Manager / Planner / Supervisor / Mainte-nance Manager

Prerequisite:A fundamental knowledge of and ability to use analytical skill

Course information:Duration: 2 daysCourse fee: ` 22,000/- Service tax (per participant)Max participation: 12



Course schedule:

Location Date

Pune 04-05 January, 2016

6565


Business and manufacturing excellence

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6767

Business & manufacturing excellence

Lean manufacturing

Course objective:To provide participants with a sound knowledge and understanding of the terms, terminology, and benefits of lean manufacturing. To conduct value stream maps of the current state, identify the potentials for reduced waste and improved flow, and develop a future state map. Participate in the development of a site-specific lean implementation road map.

Course contents:1. What is lean?

• Origin, definition • Concept of value• Value-added and non-value added

activities• Lean management philosophy (Game /

Exercise on lean)2. What is MUDA, MURA and MURI

(Japanese words)• MUDA (7 Deadly wastes)• MURA (Unreasonableness)• MURI (Inconsistencies)• How does lean overcome them?

3. Wastes (MUDA)• Types of wastes• Identification of wastes (Exercise)• Significance / Effect / Causes of wastes

(Exercise and simulation)4. Application of wastes (MUDA)

• Manufacturing• Services• Software development

5. Lean success stories The above will be an introductory and

awareness session. The participants will thoroughly understand the concept of lean and wastes (MUDA). This session will prove to be a head start for exploring the possibility of applying lean techniques organization wide.

Need-based training sessions can be conducted in the areas of lean applications and implementation subsequently. One such popular and valuable program is “5S Technique for Workplace Management”.


Recommended for:All employees working at a company insti-tuting lean manufacturing.

Prerequisite: Basic knowledge of manufacturing pro-cesses and one year of industrial experi-ence.

Course information:Duration: 2 DaysCourse fee: ` 16,000/- plusService tax (per participant)Max. participation: 20


Course on request

Supply chain management

Course objective:To provide participants with a sound knowl-edge and understanding of the supply chain concept to improve an organization’s overall supply efficiency. Other concepts included are the definitions of SCM & Logistics, identification procedures, an overview of methods, processes, and systems that are used in the operation of supply chains, and the applications of methods, processes, and systems to improve supply chain perfor-mance.

Course contents:• Logistics and SCM• Third party logistics service providers• Warehousing management• Warehousing functions

– Receiving and shipping– Put away and storage– Order picking

• Inventory management

• Transportation management• Case studies


Recommended for:Middle-level managers from marketing, e-commerce, sales and operations, strate-gic planning and general management

Prerequisite: One year experience in procurement, stores, warehouse and basic knowledge of material flow in the Industry.

Course information:Duration: 2 daysCourse fee: ` 16,000/- plusService tax (per participant) Max. participation: 20

Course on request


6868

Business & manufacturing Excellence

Global certification programs

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BINDT Accredited vibration analysis training from SKFISO 18436 Vibration Analysis TrainingBINDT is an accredited certifying body in accordance with ISO/IEC 17024 offering personnel certification against criteria set out in international and European stand-ards through the Personal Certification in Non Destructive Testing (PCN) Certification Scheme. BINDT has developed a pro-gramme for the certification of competence of personnel engaged in various condition monitoring disciplines in accordance with ISO 18436-1, including vibration analysis as specified in ISO 18436-2.

SKF is a global Accredited Training Organi-zation (ATO), registered with the British Institute of Non Destructive Testing (BINDT) as per ISO 18436 requirements, which cov-ers training related to condition monitoring and diagnostics of machines.

Senior members of SKF’s training team sit on the Condition Monitoring and Diagnos-tic Technologies (COMADIT) Committee. In conjunction with PCN, COMADIT developed the course material and examinations in accordance with ISO 18436 to establish the first globally recognized qualifications in condition monitoring.

SKF Training Solutions is arranging a train-ing program on ‘BINDT Certified Training - Vibration Analysis - Category-1 at SKF College Pune.

We look forward to receive nominations from you at the earliest.

Target group: Application Engineer, Territory Manager, Condition Monitoring Engineer / Technician, Design Engineer, Maintenance Engineer / Manager / Supervisor, Quality Engineer, Technician / Fitter, Reliability Engineer / Manager / Supervisor.

Methods / format: The seminar will be conducted through a mix of presentations and exercises.

Number of participants : 12 (Max.)

Note• The candidate has to pass the

pre-certification examination to appear for BINDT exam.

• A certificate will be given by SKF Aberdeen UK on passing the

pre-certification examination to be held one day prior to the BINDT exams.

• The candidates have an option of attend-ing only the pre-certification examination or both the examination.

• No BINDT examination fee will be charged if you exercise the option of appearing only for the pre-certification exam.

• Course fees included lodging and board-ing facility for the participants

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BINDT Certified training on vibrationanalysis – Category 1Course content1. Course introduction• SKF reliability systems• SKF’s AEO model for training• Course objectives

2. Basics of condition based maintenance• Principles of condition monitoring• Maintenance philosophies • The condition based maintenance

cycle • Condition monitoring decisions • What machinery do I monitor? • What type of monitoring do I perform on

the selected machines? • What measurements do I per-

form? • How often do I measure?• Root cause analysis and correction• Review 3. Introduction to vibration• Introduction • Principles of vibration-based condition

monitoring • Vibration spectrum • Relationship between velocity, Acceleration, and displacement • Examples• Choosing the right measurement Parameter • Defining FFT spectral parameters• Review

4. Vibration instrumentation• Vibration measurement• Sensor mounting methods • Economics of monitoring systems

• Instrumentation for vibration condition monitoring

• Review

5. Machinery vibration characteristics• The analysis process• Analyzing typical machinery problems• Analyzing application specific machinery

problems • Analyzing specific driving or driven units• Vibration acceptance levels • Review 6. Test planning and procedures• Test planning • Test procedures • Tables

7. Equipment knowledge• Introduction• Electric motors: Generators and drives

pumps• Fans • Steam turbines and gas turbines • Compressors • Reciprocating machinery • Rolling mills • Paper mills • Machine tools• Structures and piping • Rolling element bearings • Bearing features • Bearing capabilities • Journal bearings • Gearing • Belt driven machinery

7171


BINDT Certified training on vibrationanalysis – Category 2

Course content:Course introduction• SKF reliability systems• SKF’s AEO model for training• Course objectives

1. Basics of condition based maintenance• Principles of condition monitoring• Maintenance philosophies• The condition based maintenance cycle• Condition monitoring decisions• What machinery do I monitor?• What type of monitoring do I perform on

the selected machines?• What measurements do I perform?

2. Introduction to vibration 1• Introduction• Principles of vibration-based condition

monitoring• Vibration spectrum• Relationship between velocity, accelera-

tion and displacement• Examples

3. Vibration instrumentation• Vibration measurement• Sensor mounting methods• Economics of monitoring systems

4. Signal processing and data acquisition• Introduction• Signal processing and data acquisition• What is FFT?• Windowing• FFT calculation• Defining FFT spectral parameters

5. Machinery vibration characteristics• Introduction• The analysis process• Analyzing typical machinery problems• Analyzing specific driving or driven units

6. Test planning and procedures• Test planning and procedures• Tables

7. Standards• Introduction• The ISO standards system• Other standards for vibration monitoring and analysis

8. Establishing vibration measurement sites, parameters and alarms

• Vibration-based condition monitoring systems

• Overall vibration• Setting up the measurement• Identification of measurement points• Setting measurement parameters• Vibration measurement interval guidelines• Review• Types of vibration alarms• Overall vibration• Phase vector alarms• Let the software do the work!

9. Equipment knowledge• Introduction• Electric motors: Generators and drives• Pumps• Fans• Steam turbines and gas turbines• Compressors• Reciprocating machinery• Rolling mills• Paper mills• Machine tools• Structures and piping• Rolling element bearings• Bearing features• Bearing capabilities• Journal bearings• Gearing• Belt driven machinery

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British Institute of Non-Destructive Testing (BINDT) Certified IR Thermography Category I The training programme combines theoret-ical and practical activities blended together to provide a positive learning experience. The theoretical information is essential for understanding the real world problems that face thermographers in field today. This is combined with hands-on operator training that teaches how to use infrared instruments. Our trainer are highly quali-fied and experienced and they can teach you not only basic system operation, but also the finer points of your specific piece of equipment and give you the knowledge utilities the tools at your disposal. You will also learn the principles behind the main

applications of infrared thermography and shady how industries incorporate this technology into different businesses. Our trainer will teach how to create professional reports and the processes that are used by qualified thermographers. After completing the course you will have an understanding of the techniques and reporting procedures necessary to put together an effective predictive maintenance program. (This course is designed to meet and exceed ISO 18436 and the SNT-TC-1A recommended practices.) The course will be delivered by the institute of infrared thermography.

7373


ICML – The International Council for Machinery LubricationICML offers skill certification testing for individuals in the fields of machine condi-tion monitoring, lubrication and oil analysis. ICML currently provides certification for the Machine Lubricant Analyst (MLA), Machine Lubrication Technician (MLT) and Labora-tory Lubricant Analyst (LLA).

ICML offers lubrication skills certificationIncreasingly, managers are looking to third party organizations to verify that their staff members are competent and ready to perform in the roles to which they are assigned.

ICML certification is a peer-review process whereby individuals may prove their skills. It is not a licensing process like that for physi-cians or attorneys that is required by state law to practice in a field. If successful, the individual will be certified by ICML, receive a wall certificate and a wallet card providing proof of certification. ICML offers industry the following three certifications.

Machine Lubricant Analyst (MLA)These individuals must demonstrate skills in the area of used lubricant analysis for machine condition monitoring. Level-I certification is oriented toward the basics of lubrication and sampling, Level-II focuses

on sampling, test selection and fundamen-tal data interpretation. Level-III is directed toward advanced diagnostics and trouble-shooting, integration with other technolo-gies and program management.

Machine Lubrication Technician (MLT)-These individuals must demonstrate skills in the day-to-day activities associated with proper lubrication of machinery. Level-I is oriented toward lubrication basics and the proper application and storage of lubri-cant. Level-II is directed toward advanced understanding of lubrication fundamentals, lubricant selection and lubrication schedule and program management.

Laboratory Lubricant Analyst (LLA)These individuals must demonstrate skills in the performance of oil analysis activities typically required of a laboratory technician working in the used lubricant analysis field. Level-I is oriented toward the basic aspects of performing common tests in the lab and assuring data quality. Level-II is directed to-ward advanced diagnostics, troubleshooting instrument error and managing lab pro-cesses, including testing and service quality.

*Contact SKF Training Solutions for course schedule and other details.

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SKF self-learning PC based trainingSKF training solutions, an integral part of SKF, which focuses on disseminating maintenance related knowledge worldwide, now presents training in the from interac-tive computer based, known as the SKF self-learning tools.

SKF self-learning tools are a one-stop solution for completing basic training in the field of condition monitoring, bear-ings, O&M of pumps, conveyors including dynamic analysis.

Target audience includes engineering at various levels and also students of me-

chanical and other engineering streams. This eliminate the need to take time off from work and to travel long distances to acquire knowledge, thereby reducing the costs considerably. They offer impartial assessment, facilitate you to update your competencies and acquire new skills at your will 24x7. These tools are periodically updated to reflect the current technol-ogy trends and practices. A ‘Right Trainer’ delivering consistently in quality. These tools are installed in the intranet (LAN) of the customer or are available in online version (Web based version), which can be accessed from our server.

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We have released 22 titles and many more releases are planned for the near future.

1. Vibration analysis: (Level-I) Basics of vibration and preliminary analysis

2. Vibration analysis: (Level-II) Vibration analysis and problem diagnostics

3. Vibration analysis of industrial fans4. Diagnostics of cement plant machinery5. Dynamic balancing: (Level-I)6. Basics of rolling element bearings7. Mounting of rolling element bearings8. Dismounting of rolling element bear-

ings and failure analysis9. Vibration analysis of rolling element

bearings

10. Vibration analysis of plain bearings11. Vibration analysis of electrical machines12. Pumps-operation and maintenance13. Operation and troubleshooting of mate-

rial handling equipment14. Analysis of resonance related problems15. Dynamic analysis for equipment reli-

ability and design optimization16. Alignment-theory and practice17. Diagnostics of sugar plant machinery18. Diagnostics of power plant machinery19. Diagnostics of paper plant machinery20. Oil and grease analysis 21. Diagnostics of oil rig machinery 22. Diagnostics of automotive car industry

machinery.

Demo Link: http://www.self-learning-tool.com/sltdemo/demo.html

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77

One day programs

78

One day programs

One day programsFundamentals of bearing maintenance • Basics of rolling element bearings• Bearing selection criteria• Fundamentals of lubrication• Mounting and dismounting of bearings• Bearing storage and handling• Maintenance tips • Bearing care: Do’s and Don’ts

Practical mounting and dismounting of bearing• Bearings and their types• Selection of fits and tolerance• Principles of mounting and dismounting

bearings• Demo of mounting and dismounting• Hands on practice • Maintenance tips • Do’s and Don’ts

Fundamentals of bearing lubrication• Lubrication theory• Why lubricate? • How a lubricant works • Selecting lubricants • Lubricating Intervals and available• Sealing methods• Contamination and cleanliness

Vibration analysis - fundamentals • Maintenance philosophy• What is vibration?• Vibration instruments, sensors and their

application• Acceptance standards for different

equipment• Introduction to spectrum analysis • Machinery fault diagnostics

Seals for rotary and reciprocating ap-plications • General industrial and catalogue shaft

seals • Radial lip shaft seals• Choosing an elastomer material• Shaft and bore recommendations• Reciprocating in seals:

a. ROD b. Pistonc. Wiper d. O Rings

Power Transmission (PT) Technology - 1 day • Basics of PT products- belt, chain, pulley,

sprockets, coupling, bushes• Identification and types • Features and advantages of various types

of v-belts, chains etc.• Factors affecting service life • International standards• Handling and storage• Using SKF belt drive calculation program

and SKF chain drive calculation • Program• Smart tools: maintenance tips and use of

tools – pulley gauge and belt tension • Tester, chain braker, chain wear gauge

Machine tool maintenance Part 1: Precision bearing basics• Function of precision bearings• Fundamentals of precision bearings• Proper care, handling and storage Part 2: Spindles• Spindle types• Do’s and don’ts• Basic condition monitoring • Design criteria• Cleanliness,• Dis-assembly • Mounting and locating

Basics of hydraulics• Theory of hydraulics • Pumps • Hydraulic symbols• Hydraulic fluids • Cylinders • Trouble shooting• Reservoir systems • Accumulators • Case studies• Hydraulic equipment

Course schedule:

Location Date

Gurgaon 14 May, 2015

Gurgaon 06 October, 2015

Chennai 11 March, 2016

7979

One day programs

Introduction to pneumatics systemsCourse objective:This course is designed to develop in depth knowledge of pneumatic components and advance control system, along with famil-iarization to graphical symbols.

Course contents:• Introduction to pneumatics.• Pneumatic components.• Advance control systems.• Graphical symbols.• Calculation for advance pneumatic

circuits.• Designing of advance pneumatic circuits.• Assembly of advance pneumatic circuits.• Hands on experience on pneumatic sys-

tems with PLC

Recommended for:Project engineers, Automation engineers, Process engineers, Plant engineering, Design engineers, Draftsmen.

Prerequisite: Basic maintenance knowledge or skills.

Course information:Duration: 1 DaysCourse fee: ` 6,000/- plusService tax (per participant)Max. participation: 15

Course fee Includes lodging and boarding facility at Pune location.


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Training programs – Schedule for April 2015 to December 2015

Programme Details Location Date Course Fees (`)Root cause bearing damage analysis Pune 20-21 April 24,000/-Bearing Maintenance Technology Pune 05-08 May 40,000/-Vibration Analysis Level 1 Chennai 05-06 May 22,000/-Vibration Analysis - Fundamentals Ahmedabad 07 May 6,000/-Introduction to Pneumatics Systems Gurgaon 14 May 6,000/-Fundamentals of Bearing Maintenance Chandigarh 19 May 6,000/-Basics of Thermography Pune 09-10 June 16,000/- Bearing Maintenance Technology Chennai 09-12 June 40,000/-Fundamentals of Bearing Maintenance Indore 10 June 6,000/-Vibration Analysis Level 1 Chandigarh 10-11 June 22,000/-Practical Mounting & Dismounting of bearing Jamshedpur 16 June 6,000/-Lubrication in Rolling Element Bearing Coimbatore 24 June 6,000/-Practical Mounting & Dismounting of bearing Gurgaon 26 June 6,000/-Fundamentals of Bearing Maintenance Allahabad 07 July 6,000/-Vibration Analysis - Fundamentals Coimbatore 10 July 6,000/-Machine Tool Maintenance Gurgaon 15 July 6,000/-Vibration Analysis - Fundamentals Surat 16 July 6,000/-Root Cause Bearing Damage Analysis Surat 21-22 July 24,000/- Bearing Reliability in steel industry Jamshedpur 21-22 July 16,000/-Basics of Thermography Pune 22-23 July 16,000/-Fundamentals of Bearing Maintenance Udaipur 04 August 6,000/-Machine Tool Maintenance Chennai 04 August 6,000/-Bearing Maintenance Technology Pune 04-07 August 40,000/-Fundamentals of Bearing Maintenance Bangalore 06 August 6,000/-Precision Shaft Alignment Jamshedpur 11 August 6,000/-Vibration Analysis Level 2 Pune 11-13 August 33,000/-Root Cause Bearing Damage Analysis Bangalore 25-26 August 24,000/-Selection of Bearing for Motor Pune 08 September 10,000/-Selection of Bearing for Gearbox Pune 09 September 10,000/-Selection of Bearing for fan Pune 10 September 10,000/-Vibration Analysis - Fundamentals Indore 10 September 6,000/-Selection of Bearing for Pumps Pune 11 September 10,000/-Fundamentals of Bearing Maintenance Gurgaon 15 September 6,000/-Fundamentals of Bearing Maintenance Coimbatore 18 September 6,000/-Bearing Maintenance Technology Pune 05-08 October 40,000/-Introduction to Pneumatics Systems Gurgaon 06 October 6,000/-Vibration Analysis Level 1 Jamshedpur 06-07 October 22,000/-Fundamentals of Bearing Maintenance Surat 07 October 6,000/-Fundamentals of bearing maintenance Nagpur 14 October 6,000/-

81

Training programs – Schedule for January 2016 to April 2016

Programme Details Location Date Course Fees (`)Root Cause Bearing Damage Analysis Pune 19-20 October 24,000/-Vibration Analysis - Fundamentals Chandigarh 27 October 6,000/-Vibration Analysis Level 2 Chennai 03-05 November 33,000/-Fundamentals of Bearing Maintenance Ahmedabad 08 November 6,000/-Vibration Analysis - Fundamentals Hyderabad 18 November 6,000/-Root cause bearing damage analysis Chandigarh 18-19 November 24,000/-Fundamentals of Bearing Maintenance Satna 24 November 6,000/-Vibration Analysis - Fundamentals Jamshedpur 24 November 6,000/-Vibration Analysis Level 1 Pune 03-04 December 22,000/-Fundamentals of Bearing Maintenance Haldia 08 December 6,000/-Machine Tool Maintenance Gurgaon 08 December 6,000/-Bearing Maintenance Technology Manesar 08-11 December 40,000/-Bearing reliability in food and beverage industry Baddi 15-16 December 16,000/-Fundamentals of Bearing Maintenance Vindhyachal 17 December 6,000/-Reliability Centred Maintenance Pune 21-22 December 25,000/-

Programme Details Location Date Course Fees (`)Root Cause Analysis Pune 04-05 January 22,000/-Fundamentals of Bearing Maintenance Chandrapur 12 January 6,000/-Precision Alignment & Balancing Jamshedpur 18-19 January 12,000/-Bearing Maintenance Technology Pune 19-22 January 40,000/-Fundamentals of Bearing Maintenance Chennai 23 January 6,000/-Practical Mounting & Dismounting of bearing Jamshedpur 28 January 6,000/-Machinery Lubrication & Oil Analysis Pune 03-04 February 16,000/-Sealing Solution Technology Gurgaon 16 February 6,000/-Fundamentals of Bearing Maintenance Hyderabad 17 February 6,000/-Practical Mounting & Dismounting of bearing Haldia 18 February 6,000/-Root Cause Bearing Damage Analysis Surat 24-25 February 24,000/-Vibration Analysis Level 1 Chennai 03-04 March 22,000/-Introduction to Pneumatics Systems Chennai 11 March 6,000/-Precision Shaft Alignment Jamshedpur 15 March 6,000/-Basics of Thermography Pune 16-17 March 16,000/-Fundamentals of bearing maintenance Baddi 16 April 6,000/-

Primary contact: Regional contacts:

SKF Training Solutions Industrial MarketsSKF India Ltd. Chinchwad, Pune 411 033 Tel: +91-20-6611 2136 Fax:+91-20-6611 2399 Email: [email protected]

Contact us:Anand PendseMob: +91-90110 47221Tel: +91-20-6611 2136Email: [email protected]

Abhilasha Lingellu Mob: +91-91589 01155Tel: +91-20-6611 2491 Email: [email protected]

Abhas AcharyaHead Services SalesMob: +91-98230 66214Tel: +91-20-6611 2182Email: [email protected]

Rahul DeshpandeMob: +91-98235 63077Email: [email protected]

Amit PhakadeMobile: +91-95456 59955Email: [email protected]

Customer Care Toll Free: 1800 222 007

www.skf.com, www.skfindia.com

WestAshish Borhade RS Territory Manager WestMobile: +91-93728 54342Email: [email protected]

MumbaiMahatma Gandhi Memorial BldgNetaji Subash Road, Charni RoadMumbai 400 002Tel: +91-22-6633 7777Fax: +91-22-2281 9074

PuneChinchwad, Pune 411 033Tel: +91-20-6611 2500

SouthMrignak SinghRS Territory Manager (South)Mobile: +91-8800 120027Email: [email protected]

ChennaiSKCL, Design Square, 1st FloorS-11 & 12, Thiru-Vi-Ka IndustrialEstate, Guindy Chennai 600 032,Tamil Nadu, IndiaTel: +91-44-6661 4037

BangalorePlot No. 2, Bommasandra Industrial Area, Hosur Road, Bangalore 560 099Tel. +91-80-4032 9000

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You can also get in touch with SKF Authorized Industrial Distributor for more details

Hyderabad109, Ashoka Bhoopal Chambers, S.P. Road, Secunderabad 500 003 Telefax: +91-40-3028 1305

Global Technical Centre IndiaBangalorePlot No. 2, Bommasandra Industrial Area, Hosur Road, Bangalore 560 099Tel: +91-80-4193 0100, 4193 0500

Lincoln Helios (India) Ltd.BangaloreM S SnehalDevanahalli Road, Off Old Madras Road, Virgonagar Post, Bangalore 560 049, India.Tel: +91-80-3071 0017 Mobile: +91-97416 35622Fax: +91-80-3071 [email protected]

SKF Sealing SolutionsMysorePlot No. 36, Part of 37, 38 & 39,KIADB New Layout, Kadakola Industrial Area, Kadakola Village, Nanjanagud Road, Mysore 571 311

NorthDivya Kr BharadwajRS Territory Manager (North) Mob: +91-99999 74152Tel: +91-124-6700 624Email: [email protected] Gurgaon Regional Sales & Service17th FLoor, Tower B, Building No. 5B, DLF Cyber City, Phase-III, Gurgaon 122 002 (Haryana) Mobile: +91-97799 39123

HaridwarPlot No. 2, Industrial Park 2, Village Salempur Mehdood, SIDCUL, Bahadrabad By-Pass Road, Haridwar 249 402Tel: +91-133-4238 200

EastSujay Ray RS Territory Manager (East)Mobile: +91-74390 29594Email: [email protected]

KolkataHaute Street, 5th Floor,Premises nos 505, 506 & 50786 A Topsia Road (South)Kolkata 700 046Tel: +91-33-3028 0619

JamshedpurKasi Kunj, Road No. 2, Contractor’s Area, Bistupur, Jamshedpur 831 001Tel: +91-657-6574 460

CentralAhmedabad3 Milestone No -39 Ahmedabad-Rajkote Highway - 8A Kerala Village, Bavla Taluka, Ahmedabad 382 220Tel: +91-271-4619 100 - 101Fax: +91-271-4619 202

As of 2010 Lincoln Helios is part of SKF. Lincoln is a world leader in the manufacture and sale of lubrication and pumping equipment for industry. Lincoln is an SKF Group brand.

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® SKF is a registered trademark of the SKF Group.

© SKF Group 2015

The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

Publication · March 2015

skf.com, skfindia.com

SKF Training SolutionsSKF India Ltd. Chinchwad, Pune 411 033, Maharashtra

CIN No: L29130MH1961PLC011980

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