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TRAINING MANUAL –

MATERIAL REQUIREMENT PLANNING

Oasis Investment Company –

Author: Man Mara!a"#$%ri&anth Re!!y

Creation 'ate: ()*+,*(++,

Last Up!ate!:

'o-ument Re.: A%G/%'/A%ECO/M0G/12$+

1ersion: 'ra.t 2$+

Approvals:

($ Mr$M$N$Chaturve!i IT 'ire-tor

3$Mr$A$1i&ram Rao IT Mana4er

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Document Control

Change Record

Date Author Version Change Reference

Reviewers

Distribution

CopyNo.

Name Location

2 Li5rary Master Proe-t Li5rary

( Proe-t Mana4er

3

)

Note o !olders:

I. you re-eive an e6e-troni- -opy o. this !o-ument an! print it out" p6ease 7rite your name on thee8uiva6ent o. the -over pa4e" .or !o-ument -ontro6 purposes$

Name "osition

Mr$M$N$Chaturve!i 'ire-tor9IT

Mr$A$1i&ram Rao Mana4er9IT

Mr$P$$%henoy %ME9Manu.a-turin4

Mr$Ram4opa6 Pa6a&urthy %ME90inan-e

Mr$N$1$%u!heen!ra Rao Proe-t Man4er

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I. you re-eive a har! -opy o. this !o-ument" p6ease 7rite your name on the .ront -over" .or !o-ument-ontro6 purposes$

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Contents

'o-ument Contro6............................................................................................

Create Forecast...............................................................................................

Create Master Demand Schedule (MDS)...............................................................

Create Master Requirement Plan (MRP)..............................................................

Release Planned Orders from Work bench...........................................................

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Create Forecast

In the A#$C% &aterial "lanner 'ser responsi5i6ity:

Navi4ate to: (orecast )* #ets

Enter a (orecast #et an! 'es-ription

Enter a (orecast an! 'es-ription

Enter the Items un!er a 0ore-ast 5y -6i-&in4 the (orecast +tems ab

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Create Master Demand Schedule (MDS)

In the A#$C% &aterial "lanner 'ser responsi5i6ity:

Navi4ate to:  &D#)* Names

Enter a &D# name an! 'es-ription

Enter a &D# name an! 'es-ription

%ave the &D# -reate!$

Loa! the &D# -reate!$

C6i-& on the Load,Copy,&erge 5utton to Loa! the &D#

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%e6e-t the &D# parameters as 4iven un!er$

%e6e-t the %our-e type as %pe-i.i- 0ore-ast

%e6e-t the 0ore-ast .rom the %our-e name .ie6! LO1 .or 7hi-h you 7ant to -reate

6oa! the &D#$

C6i-& on the %-  5utton to .ree;e the parameters se6e-te! .or &D#$

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Create Master Requirement Plan (MRP)

In the A#$C% &aterial "lanner 'ser responsi5i6ity:

Navi4ate to: &R")* Names

Enter a &R" name an! 'es-ription

Enter a &R" name an! 'es-ription

C6i-& on the %ptions 5utton to se6e-t the &R" options$

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%e6e-t the #chedule .rom the #chedule .ie6! LO1$ This shou6! 5e the Master 'eman!

%-he!u6e in 7hi-h 7e have -reate! the 'eman! .rom 0ore-ast$

Optiona66y se6e-t the "lan #afety #toc -he-& 5o< to in-orporate the %a.ety sto-&s

.or Items 7ith %a.ety sto-& as a per-enta4e o. MRP$

Optiona66y se6e-t the Net /+"0 Net "urchases0 Net Reservations to -onsi!er the

sto-&s 6yin4 in those areas as supp6ies$

C6i-& on the #ubinventory Netting 5utton$

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Un-he-& the Che-& 5o< Net .or a66 the su5inventories$

The p6annin4 pro-ess 7i66 not -onsi!er the sto-&s 6yin4 in these su5inventories$ I. the

-he-& 5o< is -he-&e! then the p6annin4 pro-ess 7ou6! -onsi!er the Items 6yin4 in

these su5inventories as supp6ies an! &no-& o.. 7ith the !eman!$

C6ose the 7in!o7s an! return 5a-& to the MRP names 7in!o7$ %ave the MRP to

.ree;e on the Options se6e-te!$

C6i-& on the Launch 5utton to start the MRP P6annin4 Pro-esses$

C6i-& on the %- 5utton o. the parameters 7in!o7$

The MRP P6annin4 pro-esses are 6aun-he!$

Che-& the MRP P6annin4 pro-esses 6aun-he!$

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C6i-& on the View option on the Too6 5ar an! then se6e-t Re1uests .rom the !rop

!o7n menu$

C6i-& on the (ind 5utton$

eep -6i-&in4 on the Refresh Data 5utton ti66 the =Calculate "lan "erformance

+ndicators> re8uest is 6aun-he!$

Che-& the "hase an! #tatus o. =Calculate "lan "erformance +ndicators> re8uest$

The "hase an! #tatus shou6! 5e Completed an! Normal respe-tive6y$

This in!i-ates that the MRP run is su--ess.u6$

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Release Planned Orders from Work bench

In the A#$C% &aterial "lanner 'ser responsi5i6ity:

Navi4ate to: &R")* /orbench

%e6e-t the &R" Name to vie7 the !etai6s on the ?or&5en-h

C6i-& on the #upply 5utton to vie7 the supp6y !etai6s an! then on the (ind 5utton$

This opens the %upp6y 7in!o7 7here the supp6y !etai6s o. the Items e

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C6i-& on #elect All (or Release 5utton to Re6ease the P6anne! Or!ers .rom the

?or&5en-h$

A popup 7in!o7 is !isp6aye! 7ith the Re6ease !etai6s$ C6i-& on %-  5utton$

To see the P6anne! Or!er s-ro66 the s-reen hori;onta66y an! -he-& the -o6umn

+mplement As.

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0or a66 the Ma&e Items the system 4ives a re-ommen!ation to Imp6ement the

p6anne! or!er as Discrete 2ob.

0or a66 the #uy Items the system 4ives a re-ommen!ation to Imp6ement the p6anne!

or!er as "urchase Re1uisition.

Optiona66y you -an se6e-t in!ivi!ua6 Items 5y -6i-&in4 on the #elect for Release 

-he-& 5o

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C6i-& on the View option on the Too6 5ar an! then se6e-t Re1uests .rom the !rop

!o7n menu$

C6i-& on the (ind 5utton$

Che-& the "hase an! #tatus o. =/+" &ass Load4 an! =Re1uisition +mport4 

Re8uests$

The "hase an! #tatus shou6! 5e Completed an! Normal respe-tive6y$

This in!i-ates that the P6anne! Or!ers are -reate! as Discrete 2obs an! "urchase 

Re1uisitions in ?IP an! "urchasing mo!u6es respe-tive6y$