BOEING is a trademark of Boeing Management CompanyCopyright © 2017 Boeing. All rights reserved.
Copyright © 2017 Northrop Grumman Corporation. All rights reserved.GPDIS_2017.ppt | 1
Transform Production
Systems Engineering to
Realize the Smart
Factory
Restricted
Global Product Data Interoperability Summit | 2017
BOEING is a trademark of Boeing Management CompanyCopyright © 2017 Boeing. All rights reserved.
Copyright © 2017 Northrop Grumman Corporation. All rights reserved.GPDIS_2017.ppt | 2
• Christian Heck• Solution Manager Production Systems Engineering• Bachelor in Electrical Engineering and Automation• 15 years practical experience for Siemens
• Software integration for HMI systems• Engineering, construction and commissioning for production plants in the Oil & gas
industry• Service development for data analytic services using IoT systems• Solution manager for production systems engineering
• 35 years old, married, 3 children (7,4,1)
Restricted © Siemens AG 2017
Digital
ProductTwin
Digital
ProductionTwin
Digital
PerformanceTwin
feed back insights to continuously optimize product and production
Restricted © Siemens AG 2017 Machine BuildersLine Builders
ServicesProductionexecution
Productionengineering
Productionplanning
Productdesign
3
Restricted © Siemens AG 2017
Consequences
Inefficient Engineeringbecause of nonevalue added
activities
Higher product andproduction cost by
not optimized productionsolutions
No utilization of
the digital twinpotential
Restricted © Siemens AG 2017
Production Systems Engineering for the Smart Factory
(Manufacturing) Process planning
Factory and Line Design
Logistics Planning andProduction Flow Simulation
Manufacturing ProcessSimulation
Process and Resource Knowledge ManagementEngineering data exchange with external partners
Automation Conceptand Design
Virtual commissioning -for Production Plants
Virtual commissioning -for Production lines
Closed loop ProductionSystems Engineering
Scenarios in engineering: study, concept,basic, detailed etc.
Automation Engineering
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Resource and Library Management
Cost & Profitability Management
Drive modularization and standardization across disciplines toenable the digital thread
Process and ResourceKnowledge management
• Reduce project cost and degree of component variants
• Reduce time to market through faster engineering with re-usecomponents
• Improve maintenance, operations and repair with reduced spareparts and variants
Digital Engineering thread managed in Teamcenter
Engi
neer
ing
Col
labo
ratio
n
Electrical documentationPLC code
Automation products
Processes andOperation
MechanicalResources andComponents
Behavior models Data points and analytics
Restricted © Siemens AG 2017
Resource and Library Management
Cost & Profitability Management
Link the digital twin of the product and the digital twin of theproduction
(Manufacturing) Processplanning
• Increase your manufacturing planning productivity by up to 40 percent
• Increase collaboration between product design, manufacturing and shopfloor execution
• Reduce cost of change with early detection and communication of productdesign issues
Factory and LineDesign
Digital Engineering thread managed in Teamcenter
Engi
neer
ing
Col
labo
ratio
n
• Base Factory and Line Design oncommon Resource Structure
Product Design
• Optimized Product Design based onmanufacturing constraints
Pro
cess
Pro
duct
Res
ourc
e
MechatronicMachine Concept
• Optimize machine design incontext of product andmanufacturing planning
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Resource and Library Management
Cost & Profitability Management
Digital Engineering thread managed in Teamcenter
Engineer a virtual representation of your production system
Factory and Line Design/ Mechanical Design
• Efficient layout planning and machine design• Point cloud integration to synchronize with plant
context• Early optimization through digital representation
ManufacturingProcess Planning
Engi
neer
ing
Pro
cess
Pro
duct
Res
ourc
e
• Update Resource andProcess structure withoptimized Plant Design
Logistics Planningand ProductionFlow Simulation
ManufacturingProcess Simulation
• Load Factory Design,Process and ResourceInformation for Simulation
• Load Factory Design,Process and ResourceInformation for ProcessSimulation
Col
labo
ratio
n
MechatronicMachine Concept
• Integrate mechatronicdesign, mechanicalengineering andsimulation
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Resource and Library Management
Cost & Profitability Management
Digital Engineering thread managed in Teamcenter
Predict and optimize the overall manufacturing performance of yourproduction system
• Logistics Planning andProduction Flow Simulation
• Manufacturing ProcessSimulation
• Reduce new system costs by as much as 20 percent
• Reduce inventories by as much as 60 percent
• Reduce throughput time by as much as 60 percent
• Optimize systems for reduced energy consumption
ManufacturingProcess Planning
Engi
neer
ing
Pro
cess
Pro
duct
Res
ourc
e
• Update Resource and Processstructure with optimized Plant Designtriggered by simulation insights
• Update Plant Design along optimizedplant behavior based on simulationinsights
Pla
ntB
ehav
ior
Factory and LineDesign
Col
labo
ratio
n
MechatronicMachine Concept
Pro
cess
Beh
avio
r
• Integrated machinedevelopment to optimizedmanufacturing performance
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Resource and Library Management
Cost & Profitability Management
Digital Engineering thread managed in Teamcenter
Automatically generate electrical and automation projects
Automation Concept andDesign
• Increased engineering efficiency throughmechatronic templates and parallel engineering
• Better Quality and faster change managementwith automated generation of automation andelectrical data
• Reduced total cost of ownership with use ofPLM integrated OOTB software
Engi
neer
ing
Pro
cess
Pro
duct
Res
ourc
e
Optimized Plant Designwith details fromElectrical and Automation
Pla
ntB
ehav
ior
Factory and LineDesign
Pro
cess
Beh
avio
r
Ele
ctric
al/
Auto
mat
ion
Col
labo
ratio
n
MechatronicMachine Concept
Optimized MachineDesign with details fromElectrical and Automation
PLC
code
/HM
I
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Resource and Library Management
Cost & Profitability Management
Digital Engineering thread managed in Teamcenter
Virtually validate the behavior of your production system
Virtual Commissioningfor Production Plantsand Production Lines
• Shorter time to production with reduced commissioning time• Better production performance and higher PLC code quality• Reduced cost for prototypes and shop floor commissioning
Engi
neer
ing
Pro
cess
Pro
duct
Res
ourc
e
• Corrected AutomationDesign
• Updated Electrical design
Pla
ntB
ehav
ior
Automation Conceptand Design
Pro
cess
Beh
avio
r
Ele
ctric
al/
Auto
mat
ion
PLC
code
/HM
I
Val
idat
edP
roce
ssB
ehav
ior
Col
labo
ratio
n
• Corrected PLC code• Updated HMI design
AutomationEngineering
Val
idat
edP
lant
Beh
avio
r
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Resource and Library Management
Cost & Profitability Management
Digital Engineering thread managed in Teamcenter
Commission the physical production system
Construction andCommissioning
• Installation of equipment• Shop floor commissioning• As built documentation
Engi
neer
ing
Pro
cess
Pro
duct
Res
ourc
e
As built updates forAutomation Design
Pla
ntB
ehav
ior
Automation Conceptand Design
Pro
cess
Beh
avio
r
Ele
ctric
al/
Auto
mat
ion
PLC
code
/HM
I
Val
idat
edP
lant
Beh
avio
r
Factory and LineDesign
As built update forFactory and MachineDesign
Val
idat
edP
roce
ssB
ehav
ior
Create the digital twin ofproduction based on thedigital planning model.
AutomationEngineering
As built update forHMI and PLC codeC
olla
bora
tion
ManufacturingProcess Simulation
As built Robotprograms
Process Planning
Closed loopconnection of processexecution withplanning
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Resource and Library Management
Cost & Profitability Management
Digital Engineering thread managed in Teamcenter
Optimize production based on the digital performance twin
Optimization andAnalytics
Ope
ratio
n
Pro
cess
Pro
duct
Res
ourc
e
Pla
ntB
ehav
ior
Pro
cess
Beh
avio
r
Ele
ctric
al/
Auto
mat
ion
PLC
code
/HM
I
Val
idat
edP
lant
Beh
avio
r
• Analyze process steps, processparameters with real manufacturingoperations (Closed loopmanufacturing)
Val
idat
edP
roce
ssB
ehav
ior
Compare with predictedbehavior, analyze differences,detect anomalies, predictfailures etc.
Col
labo
ratio
n
ManufacturingProcess Simulation
Machine Data, Energy Data,Operational Information,Equipment data
ManufacturingProcess Planning
Logistics Planningand ProductionFlow Simulation
• Analyze cell / line operations with realperformance.
• Compare energy estimation and realconsumption.
• Verify overall energy consumption• Buffer / logistics estimation with
operational data
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Resource and Library Management
Cost & Profitability Management
Digital Engineering Thread managed in Teamcenter
Synchronize the digital production twin
Closed loop ProductionSystems Engineering
Engi
neer
ing
Pro
cess
Pro
duct
Res
ourc
e
Pla
ntB
ehav
ior
Pro
cess
Beh
avio
r
Ele
ctric
al/
Auto
mat
ion
PLC
code
/HM
I
Val
idat
edP
lant
Beh
avio
r
• Consume shop floorimprovements in currentengineering cycle
Val
idat
edP
roce
ssB
ehav
ior
Shop floor improvements- mechanic- robotic- electric and automation
Next generation ProductionSystem
Col
labo
ratio
n
Product Engineering
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The real benefit
Improvedmanufacturing
productivity throughbetter and more
flexible solutions
Increased efficiencyin engineering toshorten time tomarket and stay
ahead of competition
Enabling the digitaltwin of performance todrive engineering andoperational excellence
