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Transmission Distribution Substation

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Transmission & Distribution

    Substation

    Transmission & Distribution

    Substation

    ABB Transformation Training : Module - IABB Transformation Training : Module - I

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What is Substation ?

    Substation is an Electrical installation where power is

    controlled for transmission & distribution purpose.

    Substations can be categorized as:

    Power evacuation substation

    Substation part of Transmission system

    Substation part of Distribution system

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    The Electric UtilityThe Electric Utility

    Power Evacuation Substation

    Transmission Substation

    Switching Substation

    Distribution Substation

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Power Evacuation Substation Located adjacent to the Power Plant

    Preferred voltage level

    420 kV 245 kV

    123,145 kV

    72.5, 66 kV

    Evacuation voltage level depends on Quantum of power to be evacuated (size of power plant)

    Distance of Transmission

    Gird network voltage of surrounding transmission system Normally built by

    Utilities (e.g. NTPC, NHPC, Captive Power Plant by industries)

    Independent Power Producer (IPP)

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Transmission Substation Location is decided based on Transmission Grid Network

    Preferred voltage level

    420kV 245kV

    145kV

    Transmission voltage depends on Quantum of power to be received / transmitted

    Length of transmission line

    Normally built by

    Utilities (e.g. Power Grid, State Electricity Boards)

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Distribution Substation Location is near the load

    Preferred voltage level

    245kV 145kV

    72.5/36 kV

    Station voltage level depends on Demand of power

    Utility norms of distribution

    Normally built by

    Utilities (e.g. State Electricity Broads) Industries

    Typical SLD

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Disconnector

    Circuit Breaker

    Current Transformer

    Capacitive Voltage

    Transformer

    Surge Arrester

    Transformer

    Bus Post Insulator

    String Insulator &

    Hardware

    AL Tube Busbar

    Earth Wire

    TYPICAL SUBSTATION SECTION LAYOUT

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What is Busbar Configuration ?

    Busbar configuration or Bus switching scheme is the circuitadopted for substation based on following: System reliability

    Operational flexibility

    Ease of maintenance

    Limitation of fault level Simplicity of Protection system

    Ease of extension

    Availability of Land

    Cost

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Various Busbar Configuration Single Bus Scheme

    With Sectionaliser

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Various Busbar Configuration Single Bus Scheme

    Without Sectionaliser With Sectionaliser

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Various Busbar ConfigurationSingle Bus Scheme

    Application

    Industrial stations with voltage level generally up to 145kV Also used for 245kV station with 2/3 bays

    Features Simple system

    Ease of Operation & maintenance

    Single level bus layout

    Very simple Control & Protection philosophy

    Large saving in space

    No redundancy

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Busbar Configuration contd... Double Bus Scheme

    Double Bus withtwo Main & without

    Transfer

    Double Bus with oneMain & one Transfer

    Double Bus with oneMain & one Main cum

    Transfer

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Double Bus SchemeDouble Bus with one Main & one Transfer

    Bus Coupler Bay

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Various Busbar ConfigurationDouble Bus Scheme

    Application

    Normally this is used for most industrial stations and some timesmall power evacuation system

    Features Simpler system

    Better availability as additional bus is provided

    Breaker can be taken out for maintenance where transfer busfeature is provided

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Busbar Configuration contd... Three Bus Scheme

    Three Bus with Main I & II

    and separate Transfer Bus

    Main-1

    Main-2

    Transfer

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Three Bus SchemeThree Bus with Main I & II and separate Transfer Bus

    Main-1

    Main-2

    Transfer

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Various Busbar ConfigurationThree Bus Scheme

    Application

    Power evacuation station Interconnecting substation for transmission lines

    Heavy Industrial stations viz. Steel, Aluminium, Petro-chemicals

    Features Independent two buses sharing the feeder

    Better load management

    Better reliability

    One transfer bay is in-built for redundancy of one bay Complex Control & Protection system

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Busbar Configuration contd... One & half breaker scheme

    Main-1

    Main-2

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    One & half breaker scheme

    Main-1

    Main-2

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Various Busbar ConfigurationOne & half breaker scheme

    Application

    Mostly this configuration is adopted where high reliability is required Power evacuation station for big power plant

    Interconnecting transmission substations with 420/245kV level

    Features Very high reliability

    Costly because of increase no. of Circuit Breaker

    Complex Control & Protection philosophy

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Busbar configuration adopted by.. Power evacuation Substations

    Double bus scheme

    Three bus scheme Two Main & one Transfer

    One & half breaker scheme

    Transmission Substations

    Double bus scheme Three bus scheme

    Two Main & one Transfer

    One Main & Main cum Transfer

    One & half breaker scheme

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Busbar configuration adopted by.. Distribution Substations

    Single Bus with / without sectionaliser

    Double bus scheme Three bus scheme

    Two Main & one Transfer

    One Main & Main cum Transfer

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What does a substation contains..

    Substation

    Main

    Equipment

    Engineered

    items

    Auxiliary

    Equipment

    Civil

    Auxiliary

    System

    Structure

    Main

    Equipment

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Main Equipment Circuit Breaker

    Instrument Transformer (CT/CVT)

    Surge Arrester Isolator

    Transformer & Reactor

    Bus Support Insulator Line Traps

    Control & Protection system

    Power Line Carrier Communication system

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What does a substation contains..

    Substation

    MainEquipment

    Engineereditems

    AuxiliaryEquipment

    Civil

    AuxiliarySystem

    Structure

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Engineered items Busbar Materials

    Strung bus conductor (ACSR)

    Rigid bus conductor (AL Tube) Clamps & Connectors

    String Insulator & Hardware

    Earthing Materials

    Main earthing materials (Rod or Flat)

    Earth Pits

    Cables & accessories

    LT Power & Control cable HT Power Cable

    Cable terminations, gland, lugs, ties, marker etc.

    Cable supporting materials

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What does a substation contains..

    Substation

    MainEquipment

    Engineereditems

    AuxiliaryEquipment

    Civil

    AuxiliarySystem

    Structure

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Auxiliary Equipment LTAC Switchgear panel

    AC Distribution board

    Battery & Battery Charger DC Distribution board

    Auxiliary LT transformer

    Lighting Transformer Main Lighting Distribution board

    Emergency Lighting Distribution board

    Diesel Generator UPS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What does a substation contains..

    Substation

    MainEquipment

    Engineereditems

    AuxiliaryEquipment

    Civil

    AuxiliarySystem

    Structure

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Auxiliary System Illumination system

    Indoor (Control Room Building, DG, FFPH Building.)

    Outdoor switchyard Fire fighting and fire detection system

    Air conditioning and ventilation system

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What does a substation contains..

    Substation

    MainEquipment

    Engineereditems

    AuxiliaryEquipment

    Civil

    AuxiliarySystem

    Structure

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Substation Structures Main Column and Beam structures

    Equipment supporting structures

    Substation Civil

    Foundation for gantry column & equipment

    Foundation for Transformer / Reactor

    Control room building / DG, FFPH building

    Outdoor switchyard cable trench

    Surface drainage Roads

    Fencing and gate

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    A typical substation content wise cost structure.

    27

    22%

    7%

    5%

    16%

    6% 13%

    4%

    A B C D E F G H

    A > Transformer / Reactor----------------------------------------- 27%B > EHV Circuit Breaker, CT, CVT, LA, Isolator, BPI------- 22%C > Control, Protection & PLCC----------------------------------- 7%D > Medium Voltage Switchgear---------------------------------- 5%E > Cables, AC/DC Aux., Lighting, Busbar etc.--------------- 16%F > Structures---------------------------------------------------------- 6%G > Civil------------------------------------------------------------------ 13%H > Erection------------------------------------------------------------- 4%

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What is Substation Layout ?Substation Layout is the conception which transforms toreality through engineering, execution & commissioning.

    Layout Engineering . . . .

    is the basic document to be sent to Customer / Consultantsfor approval

    forms the basis of entire project scope

    forms basis for engineering estimates

    form input for civil & structure design

    basic document for statutory approval

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What is Substation Layout ?

    TYPICAL SUBSTATION PLAN LAYOUT

    Incoming LineBaySingle Bus BarOutgoing

    Transformer Bay

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    What is Substation Layout ?

    Isolator

    Circuit Breaker

    Current Transformer

    Capacitor VoltageTransformer

    Surge Arrester

    Transformer

    Bus Post Insulator

    String Insulator &

    HardwareAL Tube Busbar

    Earth Wire

    Structural Column

    Structural Beam

    TYPICAL SUBSTATION SECTION LAYOUT

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Layout EngineeringBay Width it depends on...

    Phase to Phase & Phase to Earth clearances Sectional Clearances Tower width Swing of conductor Bird clearances Cable trench routing

    Maintainability of equipment Tandem Isolator arrangement

    Equipment Distances it depends on...

    Phase to Phase & Phase to Earth clearances Sectional Clearances

    Position of switch cubicle, junction box, drive box etc. Maintainability of equipment

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Layout EngineeringStandard bay width & clearances

    System Voltage Phase to Phase

    Distance

    Phase to Earth

    Distance

    Bay width

    kV mm mm mm

    66 2000 2000 8000

    132 2700 2500 9400

    132 (Standard) 3000 3000 12000220 (standard) 4500 4000 17000

    220 (Industry) 4500 4500 18000

    220 (IPP) 5000 4000 18000

    400 7000 6500 27000

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    DESIGN & ENGINEERING TOOLSDESIGN & ENGINEERING TOOLS

    PROCESSPROCESS

    AUTOSWITCHYARD

    FOR CALULATIONS

    AUTOSWITCHYARD

    FOR CALULATIONS

    Auto CAD 2000FOR DRAWING

    PREPARATION

    Auto CAD 2000FOR DRAWINGPREPARATION

    CHECKLIST,

    STANDARDDRAWINGS

    CHECKLIST,

    STANDARDDRAWINGS

    MS OFFICE FOR

    ALL OTHERWORK

    MS OFFICE FORALL OTHER

    WORK

    EXECUTED PROJ.DOCUMENT

    LIBRARY DATABASE

    EXECUTED PROJ.DOCUMENTLIBRARY DATABASE

    SOFTWARE USED BYCIVIL, STRUCTURE,

    ILLUMINATIONCONSULTANTS

    SOFTWARE USED BY

    CIVIL, STRUCTURE,ILLUMINATIONCONSULTANTS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    DESIGN ENGINEERING TOOLSDESIGN ENGINEERING TOOLS

    STANDARD SOFTWARE

    AutoCAD 2000 STAAD-III

    ETAP

    MS OFFICE 97

    CUSTOMISED SOFTWARE AUTO SWITCHYARD: FOR ENGINEERING

    CALCULATION

    SAG-TENSION CALCULATION

    CABLE SIZING SOFTWARE FOR CABLE ENGINEERING

    RELAY SETTING

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    DESIGN ENGINEERING TOOLSDESIGN ENGINEERING TOOLS

    ELECTRO-DYNAMIC

    FORCE CALCULATION

    ELECTROELECTRO--DYNAMICDYNAMIC

    FORCE CALCULATIONFORCE CALCULATION

    EARTHMAT DESIGN

    CALCULATION

    EARTHMAT DESIGNEARTHMAT DESIGN

    CALCULATIONCALCULATION

    BUS BAR DESIGN

    CALCULATION

    BUS BAR DESIGN

    CALCULATION

    TEMPERATURE RISE

    CALCULATION

    TEMPERATURE RISETEMPERATURE RISE

    CALCULATIONCALCULATION

    BATTERY SIZING

    CALCULATION

    BATTERY SIZINGBATTERY SIZING

    CALCULATIONCALCULATION

    CT APPLICATION

    CHECK

    CT APPLICATION

    CHECKCT APPLICATION

    CHECK

    CT APPLICATIONCT APPLICATION

    CHECKCHECK

    AUTOSWITCHYARD FORENGINEERINGCALCULATION

    AUTOSWITCHYARD FORENGINEERINGCALCULATION

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    DESIGN ENGINEERING TOOLSDESIGN ENGINEERING TOOLS

    STANDARDDRAWINGS

    STANDARDSTANDARD

    DRAWINGSDRAWINGS

    CHECK LISTCHECK LISTCHECK LIST

    TOOLSDEVELOPED

    INHOUSE

    TOOLSTOOLS

    DEVELOPEDDEVELOPED

    INHOUSEINHOUSE

    Uniform practice Reduction in cycle time

    Provide guide lines Eliminate errors Reduction in cycle time

    These tools are developed inhouse cable estimations(tender) Eletrodynamic force calculations

    Wind force calculation Equipment load data Earth riser estimation Short circuit force for slack bus

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    0

    50

    100

    150

    200

    250

    PROJECT 15 38 53 8 5 27

    BAYS 130 239 169 26 9 139

    420KV 245KV 145KV 72.5K

    V 36KV

    DIST.

    S/S

    COMPETENCECOMPETENCE -- Our PeopleOur People

    180 man-years of experience with average of 12 years experience

    Number of job engineered with different

    Voltage level

    Bus configuration

    Protection requirement Customer specific requirement

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    High Voltage Products and Substations

    AC SYSTEMS Innovative Solutionsfor Complex Problems

    SUBSTATIONS

    MODULES

    PRODUCTS

    We are increasingly focussing onstandardised , modular products,

    components & systems. This simpli fiesnetwork design and engineering, andcuts installation time & costs

    T i i d Di ib i S b i UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    High Voltage Products and Substations

    SUBSTATIONS

    Prefabricated standardised modules simplifysubstation design & improve performance,security& availability. They also optimize life-cycle economy by reducing installation,operation and maintenance time & costs.

    T i i d Di t ib ti S b t ti UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Recognised leadership established globally inRecognised leadership established globally in

    providing Products, Solutions & Services for theproviding Products, Solutions & Services for thePower Transmission industryPower Transmission industry....

    Our Business ...

    T i i d Di t ib ti S b t ti UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Our Business ...

    Successfully coSuccessfully co--ordinate designing &ordinate designing &

    building AIS & GIS subbuilding AIS & GIS sub--stationsstations

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Our Business ...

    ABB Combines both being a full scopemanufacturer of components and an experiencedSystem Integrator with over 30 years of practice

    in providing sub-stations on EPC basis.

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Our PositioningOur Positioning

    A TEAM OF 100 PEOPLE TURNOVER 23 MUS$

    WE COMPETE IN A FIELD OF OVER 15COMPETITORS AND REGISTER A MARKET SHAREOF > 30%.

    IN THE MATRIX WE ARE SUPPORTED BY :

    INABB / INTAD

    BAU-THS ; BU-TS ; EMR- SESWG ,SWEDEN

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Business Development StrategyBusiness Development Strategy

    Bundling ofABB

    products / Bought- outs& Offering as an

    engineered product

    Integrating ofABB

    products / Bought- outs& Offering as an

    engineered system

    Offering asolution for

    effic ient &economicalpower management

    PAST

    FUTURE

    PRESENT

    MORE THAN A DECADE OLD OPERATIONSTEADY GROWTH & PROFITABILITYLATE NINETIES RECESSION HAS IMPACTEDBUSINESS ESPECIALLY PROFITABILITY.

    AS ECONOMY REVIVES, BUSINESS IS ALSO GEARED UPTO SHOW RECOVERY.BUSINESS HAS MATURED IN AN TURNKEY MODE & WILL

    ASSUME A NATURAL SIZE OF 35 - 40 MUS$ WITH A PROFITABILITYOF 5-7.5 %.WE HAVE TO CONTINUE OUR EFFORTS IN THE OPERATIONALEFFICIENCY IMPROVEMENTS TO RETAIN OUR POSITION

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    Business Development StrategyBusiness Development Strategy

    Bundling ofABB

    products / Bought- outs& Offering as an

    engineered product

    Integrating ofABB

    products / Bought- outs& Offering as an

    engineered system

    Offering asolution for

    effic ient &economicalpower management

    PAST

    FUTURE

    PRESENT

    OUR FUTURE GROWTH & PROFITABILITY CAN ONLY COMEFROM NEW INNOVATIVE BUSINESSES - NIB APPROACHWE HAVE TO USE VALUE BASED / PERFORMANCE BASEDSELLING APPROACH & APPLICATION OF APPROPRIATETECHNOLOGY AS A DIFFERENTIATOR.IN OUR CONVENTIONAL BUSINESS WE HAVE TO CREATEDIFFERENTIATION THROUGH QUALITY.

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    NTPC GANDHARNTPC GANDHAR

    One of Indias biggest Switchyard.

    Power Evacuation of 645MW through10 bays of 245kV & 12 bays of 420kV

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    NTPC GANDHARNTPC GANDHAR

    Gandhar Switchyard gets controlled from hereGandhar Switchyard gets controlled from here

    Transmission and Distribution Substations UTMS

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    Transmission and Distribution Substations UTMS

    ABB Transformation Training : Module - I

    IPCL Dahej ProjectIPCL Dahej Project

    Repeat order from one of the India'sRepeat order from one of the India's

    largest Petrolargest Petro

    --Chemical IndustriesChemical Industries

    .

    .

    Transmission and Distribution Substations UTMS

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    56ABB Transformation Training : Module - I

    Dabhol (Enron) ProjectDabhol (Enron) Project

    One of our valued IPP customerOne of our valued IPP customer ..

    Transmission and Distribution Substations UTMS

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    57ABB Transformation Training : Module - I

    Dabhol (Enron) ProjectDabhol (Enron) Project

    400kV400kVEquipmentEquipmentErection..Erection..

    Transmission and Distribution Substations UTMS

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    58ABB Transformation Training : Module - I

    Switchyard for Reliance Petroleum at JamnagarSwitchyard for Reliance Petroleum at Jamnagar

    R C C structures for 245 kV

    switchyard powering largestgreen field refinery in India

    Transmission and Distribution Substations UTMS

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    59ABB Transformation Training : Module - I

    POWERGRID, Jallandhar

    Another achievement

    Power Transmission substation of 2X315MVAthrough 13 bays of 245kV & 5 diameter of 420kV

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    POWERGRID, Jallandhar

    315MVA Transformer

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Transmission & Distribution SubstationTransmission & Distribution SubstationThe many FIRSTSThe many FIRSTS ....

    n FIRST 400kv Switchyard in India - UPSEB

    n220KV Switchyard for Indias FIRST IPP - GVK Rajamundary

    n Indias biggest everPower Distribution project for Durgapur

    Integrated Steel Plant

    n 400kV Switchyard for ENRONS FIRST power plant in India.

    n APSEB and MSEBS FIRST 220KV Substation turnkey ordern placed on us.

    n Turnkey substation for Indias FIRST Barge mounted Power Plant

    n IPP - Tanir bavi

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Voltage wise summaryVoltage wise summary

    Air Insulated Sub-Stations (AIS)Voltage No. of Projects No. of Bays

    420 kV 15 130

    245 kV 37 280

    145 kV 65 324

    72.5 kV 10 36

    36 kV 11 183

    Plant Distribution 21 262 [Load Center]

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Market segmentwise summaryMarket segmentwise summaryAir insulated Sub-Stations (AIS) No. of Projects

    Power Transmission 43

    Industry# Steel 23# Cement 10# Oil & Gas, Petrochemical 7# Chemical & Fertilizers 10

    # Minerals 5# Others 22

    Research & Development 5Exports 6

    ------Total: 131

    ===

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Our Competitive edge .. Primary TechnologyOur Competitive edge .. Primary Technology

    GISGIS

    AISAIS

    Air Insulated Switchgear

    Gas Insulated Switchgear

    Transmission and Distribution Substations UTMS

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    65

    ABB Transformation Training : Module - I

    Our Competitive edge .. New Innovative ProductsOur Competitive edge .. New Innovative Products

    550 kV

    170 kV

    72.5 kV

    SMART GIS

    SMART GISI-AIS

    Compact & I-AIS PASS

    PASS

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    ENGINEERING PROCESSENGINEERING PROCESS

    ENGINEERING TOOLSENGINEERING TOOLS

    ENGINEERINGENGINEERING COMPETENCECOMPETENCE

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    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    ORDER ACQUISITION STAGEORDER ACQUISITION STAGE MEET CUSTOMER TO UNDERSTAND

    ACTUAL NEEDS

    PRACTICE FOLLOWED

    OPERATION PHILOSOPHY

    OFFER COST EFFECTIVE SOLUTION

    PREPARE PREBID TECHNICAL QUERIES

    SITE VISITS TO GET

    FIRST HAND INFORMATION OF EXISTING SITES CIVIL RELATED INFORMATION / SOIL RESISTIVITY

    ENGINEERING OFFER

    DRAWINGS PREPARATION

    TECHNICAL COMMENTS & DEVIATIONS

    ENGINEERING ESTIMATES

    EVALUATION OF VENDORS OFFER

    TECHNICAL SPECIFICATION & DESIGN BASIS WHERE REQUIRED

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    AT PROJECT EXECUTION LEVELAT PROJECT EXECUTION LEVEL PREPARATION OF DRAWING/ DOCUMENT SCHEDULE IN LINE WITHPROJECT SCHEDULE

    FREEZING SYSTEM DATA, TECHNICAL SPECIFICATION & PARAMETERS(DATA SHEETS)

    BASIC ENGINEERING

    SINGLE LINE DIAGRAM

    LAYOUT ENGINEERING

    DESIGN CALCULATIONS

    DETAILED ENGINEERING IN-HOUSE ENGINEERING

    CIVIL & STRUCTURAL ENGINEERING

    B/O EQUIPMENT INTERFACE ENGINEERING

    SYSTEM CO-ORDINATION

    Road Map....Road Map....

    Transmission and Distribution Substations UTMS

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    70

    ABB Transformation Training : Module - I

    Execution Road MapExecution Road MapTechnical ManagerNominates a Design

    Engineer

    Technical ManagerTechnical Manager

    Nominates a DesignNominates a Design

    EngineerEngineer

    Project ManagerFormally hand over

    Technical Documentsto Design Engineer

    Project ManagerFormally hand over

    Technical Documentsto Design Engineer

    Design EngineerPrepares Drawing List

    Design EngineerPrepares Drawing List

    Project ManagerPrepares Drawing

    Schedule and updateduring the execution

    Project ManagerProject Manager

    Prepares DrawingPrepares Drawing

    Schedule and updateSchedule and update

    during the executionduring the execution

    Design EngineerPrepares System Data

    Design EngineerPrepares System Data

    Preparation ofOrdering specification

    and Data Sheet

    Preparation ofPreparation of

    Ordering specificationOrdering specification

    and Data Sheetand Data Sheet

    Project Managerprocesss for Ordering

    Project ManagerProject Manager

    processprocesss for Orderings for Ordering

    L1L1L1

    Transmission and Distribution Substations UTMS

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    71

    ABB Transformation Training : Module - I

    Input for Civil &Structural Engineering

    Input for Civil &Input for Civil &

    Structural EngineeringStructural Engineering

    Review of Civil &Structural drawing

    Review of Civil &Review of Civil &

    Structural drawingStructural drawing

    Execution Road MapExecution Road Map

    Final ApprovedDrawing Distribution

    Final ApprovedFinal Approved

    Drawing DistributionDrawing Distribution

    CivilConsultants

    CivilCivilConsultantsConsultants

    L2L2L2

    CustomerCustomerCustomer SiteSiteSite

    L3L3L3

    StructuralConsultantsStructuralStructural

    ConsultantsConsultants

    Final ApprovedDrawing

    Final ApprovedFinal Approved

    DrawingDrawing

    Released forFabrication

    Released forReleased for

    FabricationFabricationReleased forConstruction

    Released forReleased for

    ConstructionConstruction

    Submission to Customerfor Approved

    Submission to CustomerSubmission to Customer

    for Approvedfor Approved TOOLSTOOLSTOOLS

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Execution Road MapExecution Road Map L1L1L1

    EngineeringDesign Calculation

    Preparation

    EngineeringEngineeringDesign CalculationDesign Calculation

    PreparationPreparation

    EngineeringDrawings

    Preparation

    EngineeringEngineeringDrawingsDrawings

    PreparationPreparation

    Submission to Customer for Approval/CommentsSubmission to Customer for Approval/CommentsSubmission to Customer for Approval/Comments

    DesignReview

    DesignDesignReviewReview

    Revision of Design Calculation &

    Drawing based on the comments

    Revision of Design Calculation &Revision of Design Calculation &

    Drawing based on the commentsDrawing based on the comments

    Design

    Verification

    DesignDesign

    VerificationVerification

    Submission to Customer for Final ApprovalSubmission to Customer for Final ApprovalSubmission to Customer for Final Approval

    Civil &Structural

    Design Data

    Civil &Civil &

    StructuralStructural

    Design DataDesign Data

    L3L3L3

    L2L2L2

    L4L4L4

    VendorDrawing

    VendorVendorDrawingDrawing

    TOOLSTOOLSTOOLS

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Review Equipment &System Drawing ofour Vendor

    Review Equipment &Review Equipment &

    System Drawing ofSystem Drawing of

    our Vendorour Vendor

    Execution Road MapExecution Road MapL4L4L4

    VENDORVENDORVENDOR

    FinalApprovedDrawing

    FinalFinalApprovedApproved

    DrawingDrawing

    Released forManufacturing

    Released forReleased forManufacturingManufacturing

    TOOLSTOOLSTOOLS

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    Execution Road MapExecution Road MapAs-Built Copy From

    Site

    AsAs--Built Copy FromBuilt Copy From

    SiteSite

    Engineering DrawingAs-built Correction

    Engineering DrawingEngineering Drawing

    AsAs--built Correctionbuilt CorrectionCivil & StructuralDrawing As-built

    Correction

    Civil & StructuralCivil & Structural

    Drawing AsDrawing As--builtbuilt

    CorrectionCorrection

    Vendor Drawing As-built Correction

    Vendor Drawing AsVendor Drawing As--

    built Correctionbuilt Correction

    Final Documentationto Customer

    Final DocumentationFinal Documentationto Customerto Customer

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    ENGINEERING PROCESSENGINEERING PROCESS

    ENGINEERING TOOLSENGINEERING TOOLS

    ENGINEERING COMPETENCEENGINEERING COMPETENCE

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    OUR STRENGTH ...OUR STRENGTH ...

    DESIGN ENGINEERINGDESIGN ENGINEERING

    TOOLSTOOLS

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    ENGINEERING PROCESSENGINEERING PROCESS

    ENGINEERING TOOLSENGINEERING TOOLS

    ENGINEERING COMPETENCEENGINEERING COMPETENCE

    Transmission and Distribution Substations UTMS

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    ABB Transformation Training : Module - I

    OUR ENGINEERING STRENGTHOUR ENGINEERING STRENGTH....

    OUR PEOPLEOUR PEOPLE

    Transmission and Distribution Substations UTMS

    COMPETENCECOMPETENCE -- Our PeopleOur People

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    79

    ABB Transformation Training : Module - I

    400kV 220kV 132-33kV Distribution

    JD. Parmar Graduate Engineer 20

    V. Raghu Graduate Engineer 15PV. Trivedi Graduate Engineer 15

    P. Roy Graduate Engineer 12

    VS. Goswami Graduate Engineer 12

    SK. Biswas Graduate Engineer 8

    UK. Das Graduate Engineer 8

    M. Majumdar Graduate Engineer 8

    V. Desai Graduate Engineer 7

    V. Rawat Graduate Engineer 6

    K. Dave Graduate Engineer 6

    Shilpa Shah Graduate Engineer 5

    CM. Sai Graduate Engineer 5D. Chadda Graduate Engineer 3

    S. Gupta Graduate Engineer 2

    Areas of ExposureName Qualification

    Experience

    in Years 400kV 220kV 132-33kV Distribution

    JD. Parmar Graduate Engineer 20

    V. Raghu Graduate Engineer 15

    PV. Trivedi Graduate Engineer 15

    P. Roy Graduate Engineer 12

    VS. Goswami Graduate Engineer 12

    SK. Biswas Graduate Engineer 8

    UK. Das Graduate Engineer 8

    M. Majumdar Graduate Engineer 8V. Desai Graduate Engineer 7

    V. Rawat Graduate Engineer 6

    K. Dave Graduate Engineer 6

    Shilpa Shah Graduate Engineer 5

    CM. Sai Graduate Engineer 5D. Chadda Graduate Engineer 3

    S. Gupta Graduate Engineer 2

    Areas of ExposureName Qualification

    Experience

    in Years

    COMPETENCECO C Our PeopleOu eop e

    Transmission and Distribution Substations UTMS

    Our Contribution to INTAD

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    ABB Transformation Training : Module - I

    TCC

    3%

    DDS

    6%

    DMS

    14%

    TPT

    1%

    SS

    30%AIS

    31%

    TPS

    7%

    TSS

    8%


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