2008 Chevrolet Aveo : Transmissions > Manual Transaxle > Manual Transaxle - D16 > Repair Instructions - On Vehicle >
Transmission Replacement
Transmission Replacement
TRANSMISSION REPLACEMENT
Tools Required
J 28467-B (Image 1)
Removal Procedure
CAUTIONCaution: Refer to Battery Disconnect Caution in the Preface section.
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1. Install the J 28467-B (Image 1) .
2. Remove the battery and battery tray.
3. Remove the shift linkage assembly. Refer to Shift Control Linkage
Replacement.
4. Remove the drive axle shaft. Refer to Front Drive Axle Inner Shaft
Replacement.
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5. Disconnect the backup lamp switch electrical connector.
6. Disconnect the speedometer speed sensor electrical connector.
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7. Remove the clutch release cylinder retaining bolts and the clutch
release cylinder.
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8. Remove the damping block connection nut and bolt.
9. Remove the 3 rear mounting bracket bolts.
10. Remove the rear mounting bracket from the transaxle.
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11. Remove the 2 rear damping block retaining bolts.
12. Remove the rear damping block from the front cross member.
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13. Remove the 2 cage retaining bolts.
14. Remove the 3 transaxle upper mounting bracket bolts.
15. Remove the upper mounting bracket and cage.
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16. Remove the starter. Refer to Starter Replacement (Refer To List 1).
NOTE
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Important: Removing the coolant tube bolts allows enough movement in the tube to access the upper engine to transmission bolts.
17. Remove the coolant tube bolts (1).
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18. Remove the 3 transaxle upper retaining bolts.
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19. Support the transaxle with a transaxle support jack.
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20. Remove the 7 transaxle lower retaining bolts.
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NOTEImportant: Rest the transaxle only in an upright position
21. Remove the transaxle.
22. Slide the transaxle sideways away from the engine block.
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23. Lower the transaxle.
Installation Procedure
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1. Support the transaxle with a transaxle support jack.
2. Install the transaxle by inserting the transaxle input shaft into the
clutch disc and sliding the transaxle sideways into the engine block.
NOTENotice: Refer to Fastener Notice (Refer To List 2) in the Preface section.
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3. Install the 7 transaxle lower retaining bolts.
Tighten
■ Tighten the transaxle lower retaining bolts (1) to 73 N·m (54 lb
ft).
■ Tighten the transaxle lower retaining bolts (2) to 31 N·m (23 lb
ft).
■ Tighten the transaxle lower retaining bolt (3) to 21 N·m (15 lb
ft).
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4. Install the three transaxle upper retaining bolts.
Tighten
Tighten the transaxle upper retaining bolts to 73 N·m (54 lb ft).
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5. Install the coolant tube bolts (1).
6. Install the starter. Refer to Starter Replacement (Refer To List 1).
Click to Enlarge
7. Install the cage retaining bolt and cage.
8. Install the three transaxle upper mounting bracket bolts and bracket.
Tighten
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Tighten the transaxle upper mounting bracket bolts to 60 N·m (44 lb
ft).
Click to Enlarge
9. Install the 2 rear damping block retaining bolts.
Tighten
Tighten the rear damping block retaining bolts to 55 N·m (41 lb ft).
10. Install the rear damping block from the front cross member.
Click to Enlarge
11. Install the 3 rear mounting bracket bolts and the bracket.
Tighten
Tighten the rear mounting bracket bolts to 80 N·m (59 lb ft).
12. Install the damping block connection nut and bolt.
Tighten
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Tighten the damping block connection nut and bolt to 80 N·m (59 lb
ft).
Click to Enlarge
13. Install the clutch release cylinder retaining bolts and the clutch release
cylinder.
Tighten
Tighten the clutch release cylinder retaining bolts to 20 N·m (15 lb ft).
Click to Enlarge
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14. Connect the speedometer speed sensor electrical connector.
15. Connect the backup lamp switch electrical connector.
Click to Enlarge
16. Remove the J 28467-B (Image 1) .
17. Install the drive axle shaft. Refer to Front Drive Axle Inner Shaft
Replacement.
18. Install the shift linkage assembly. Refer to Shift Control Linkage
Replacement.
19. Install the battery and battery tray.
20. Inspect the fluid level. Refer to Transmission Fluid Level
Inspection.
REFERED IMAGES LIST:
REFER TO LIST:
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(Image 1) J 28467-B
List 1
■ Engine / Engine Electrical / Repair Instructions / Starter
Replacement (1.4L/1.5L SOHC And 1.4L/1.6L DOHC)
■ Engine / Engine Electrical / Repair Instructions / Starter
Replacement (1.2L SOHC)
List 2
■ Preface / Cautions And Notices / Introduction / Fastener Notice
■ Unsorted / Fastener Notice
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