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Safety Consulting Engineers, Inc. DEKRA Process Safety www.sceinc.com SAFETY CONSULTING ENGINEERS, INC. DEKRA Process Safety 2131 Hammond Drive, Schaumburg, Illinois 60173 Tel: 8479258100 9180 W. White Eagle Rd, Forreston, IL 61030 Tel: 8159382578 TRANSPORATION CLASSIFICATION REPORT CA2010040008 April 29, 2019 Report No. 18992019039 Rev.1 Owen Oil Tools c/o Owen Compliance Services, Inc. P.O. Box 765 12001 County Road 1000 Godley, TX 76044-0765 Attention: David Boston, President Tel: (817) 8510660 [email protected] References: Test Report No. 2019039, “Recommended Shipping Classification for OOTAPRV055 Igniters, Type E (Power Charge Igniter)”, Safety Consulting Engineers, Inc, April 29, 2019. TITLE: Testing and Recommendation for OOTAPRV055 Igniters, Type E (Power Charge Igniter) The recommended shipping name, classification, UN number and packing group for the article are: Igniters, UN0454, 1.4S This recommendation IS package dependent. To complete the approval process and receive an EX number for this material and location: 1. Provide a cover letter requesting classification in accordance with 49 CFR, Section 107.705. 2. Submit your cover letter, along with this Classification Recommendation Letter and the above referenced report to: ONLINE https://portal.phmsa.dot.gov/PHMSAPortal2/ (online system use is the application method preferred by the US DOT) If you have any questions concerning this report or require further assistance, please call. Examination by: Thaddeus C. Speed, Physicist Senior Technical Engineer DOT Examiner
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Page 1: TRANSPORATION CLASSIFICATION REPORT CA20100400082008-113D_Igniters).pdfINDIVIDUAL COMPANY DATA, PROPRIETARY INDIVIDUAL COMPANY DATA, PROPRIETARY Page 3 Report No. 2019039, Recommended

Safety Consulting Engineers, Inc. DEKRA Process Safety www.sceinc.com  

SAFETY CONSULTING ENGINEERS, INC. DEKRA Process Safety 

2131 Hammond Drive, Schaumburg, Illinois 60173 Tel: 847‐925‐8100 

9180 W. White Eagle Rd, Forreston, IL 61030 Tel: 815‐938‐2578 

TRANSPORATION CLASSIFICATION REPORT CA2010040008 

April 29, 2019  Report No.  1899‐2019039   Rev.1 Owen Oil Tools c/o Owen Compliance Services, Inc. P.O. Box 765 12001 County Road 1000 Godley, TX 76044-0765  Attention:  David Boston, President     Tel: (817) 851‐0660 

[email protected]  References:  Test Report No. 2019039, “Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)”, Safety Consulting Engineers, Inc, April 29, 2019. 

 TITLE:  Testing and Recommendation for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

The recommended shipping name, classification, UN number and packing group for the article are:  

  Igniters, UN0454, 1.4S  This recommendation IS package dependent.  To complete the approval process and receive an EX number for this material and location: 

1. Provide a cover letter requesting classification in accordance with 49 CFR, Section 107.705. 2. Submit your cover letter, along with this Classification Recommendation Letter and the above 

referenced report to: ONLINE https://portal.phmsa.dot.gov/PHMSAPortal2/  (online system use is the application method preferred by the US DOT) 

 If you have any questions concerning this report or require further assistance, please call.  Examination by:   Thaddeus C. Speed, Physicist Senior Technical Engineer DOT Examiner 

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CONFIDENTIAL INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 1 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

SAFETY CONSULTING ENGINEERS, INC. DEKRA Process Safety 

2131 Hammond Drive, Schaumburg, Illinois 60173 847‐925‐8100 

9180 W. White Eagle Rd, Forreston, IL 61030 815‐938‐2578 

4/29/2019 CA 2010040008 

EXPLOSIVE CLASSIFICATION EXAMINATION REPORT  Title:    Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E 

(Power Charge Igniter).   

Report No.:  2019039, Rev. 1 SCE No.:   1899 Examiner:  Thaddeus C. Speed ________________________________________________________________ Owen Oil Tools c/o Owen Compliance Services, Inc. P.O. Box 765 12001 County Road 1000 Godley, TX 76044-0765  Attention:  David Boston, President     Tel: (817) 851‐0660 

[email protected]  

This report covers testing on an article identified as: OOT‐APRV‐055 Igniter, Type E.  Submitted for testing and analysis by 

Owen Compliance Services, Inc. on behalf of Owen Oil Tools P.O. Box 765 12001 County Road 1000 Godley, TX 76044-0765  

Manufactured by Owen Oil Tools P.O. Box 765 12001 County Road 1000 Godley, TX 76044-0765

 References:   

1. Test Report No. 1899‐2019039, “Testing and Recommendation for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)”, Safety Consulting Engineers, Inc, April 29, 2019. 

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CONFIDENTIAL INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 2 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

2. Drawing: “Owen Oil Tools OOT‐APRV‐055, Comparison of Type E to Type A”, OOT-APRV-055C, Rev. 3. 

3. Drawing: “Owen Oil Tools OOT‐APRV‐055, Igniter Family”, OOT-APRV-055A, Rev. 2. 4. SCE Test Report No. 241108, Rev. 2, dated 24 November 2008, OOT‐APRV‐055 Igniters 

Type A (Power Charge Igniters)  Note: For convenience, References 2‐4 are included as Attachments to this report. 

 

1.0 RECOMMENDED UN CLASSIFICATION ACCORDING TO 49 CFR PARTS 100‐185 ‐ TRANSPORTATION: 

 Igniters, UN0454, 1.4S 

 2.0 METHOD OF EXAMINATION:   Analogy    

 3.0      EXAMINATION LOCATION:   SCE’s office, Schaumburg, IL, week of 4/25/2019.  4.0 SUMMARY OF RESULTS   Type E is very similar to all of the igniters, i.e., Types A, B, C and D, that are already approved within the Owen Oil Tools EX2008120360 approval.  This Type E (Power Charge Igniters) uses the same explosive ingredients, similar quantities, provides the same function, is similarly constructed when compared to the currently approved igniters in this family of articles and will be packaged using the same packaging.    Analogy was performed based on Type A (Power Charge Igniters), which was tested previously (Reference 4).  Based on this examination, it is recommended that the Type E igniters be included on Owen Oil Tools EX2008120360 approval. 

 5.0 ARTICLE DESCRIPTION  

5.1  Purpose and Function  As power is applied, the bridge wire heats and ignites the ignition powder surrounding it, which produces a flame which then ignites the larger propellant device with which it is used. 

 5.2  Explosive Content 

 Several loadings are proposed: 

≤ 2.0 ± 0.05 grams, BP or ≤ 2.0 ± 0.05 grams, BKNO3 (50/50 or 25/75 mixture) or 

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CONFIDENTIAL INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 3 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

≤ 2.4 ± 0.05 grams, BP & TSPP (67/33 to 50/50 mixture)  

6.0  EXAMINATION:  

6.1  Article & Packaging  

The OOT‐APRV‐005 Igniters, Type E (Power Charge Igniter) are packaged as follows:  Inner Packaging ‐ Boxes, chipboard, each containing one (1) igniter. Outer Packaging ‐ UN4G fiberboard box, each containing not more than fifty (50) inner packagings uniformly segregated from one another and the box sidewalls by not less than three layers of corrugated fiberboard divider pieces and with top and bottom fiberboard pads.  See photos, reference 4. Section 10 

6.2.  Analysis  

Analogy is performed between this article OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter) and OOT‐APRV‐055 Igniters, Type A (Power Charge Igniter); see drawing, reference 2. 

 Table 1: Comparison of Types A and E OOT‐APRV‐055 Igniters  

Feature  Type A(Power Charge Igniter) 

Type E(Power Charge Igniter) 

Classification  UN 0454/1.4S, EX2008120360(Tested DET‐5306‐074, 2.8g BP) 

TBD

Authorized N.E.W. and Content  ≤ 2.8 ± 0.05 BP or≤ 2.8 ± 0.05 BKNO3 (50/50 or 25/75 mixture) or ≤ 3.3 ± 0.05 BP & TSPP 

≤ 2.0 ± 0.05 BP or ≤ 2.0 ± 0.05 BKNO3 (50/50 or 25/75 mixture) or ≤ 2.4 ± 0.05 BP & TSPP 

Contact Spring Configuration  Cylindrical Conical 

Electrical Circuit  One 51 Ω resistor Two 27 Ω resistors with bridge wire

Grounding  Wire Sleeve 

End Closure  Foil & JB weld End seal with adhesive

Packaging  Inner: Chipboard box with one igniter; Outer; 4G fiberboard box, up to 50 inner packages per outer package.  Separation dunnage required. 

Inner: Chipboard box with one igniter; Outer; 4G fiberboard box, up to 50 inner packages per outer package.  Separation dunnage required. 

 The Type E igniter uses the same compositions and less maximum load as compared to the Type A igniter.  The change of a conical spring versus a cylindrical spring and the grounding from a wire to the sleeve make no difference on the transportation hazards of these articles.  Similarly, the change from a single resistor that heats to provide for electrical ignition of the article versus a bridge wire that heats to provide for electrical ignition will not have an effect on the transportation explosive hazard.   

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 4 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

 The change in the seal method at the end of the Type E igniter versus the Type A igniter would be a concern if the igniters were packaged in bundles.  However, based on the packaging of each igniter per chipboard box, and the fact the Type A igniters qualified as 1.4S, no increased propagation hazard will occur due to this change.  

 7.0  CONCLUSION:  The new article, OOT‐APRV‐055, Type E (Power Charge Igniter), is classed by analogy to OOT‐APRV‐055, Type A (Power Charge Igniter).    8.0  RECOMMENDATION:  It is recommended that OOT‐APRV‐055, Type E (Power Charge Igniter), be classed as follows:  

a. Proper shipping name:   Igniters b. Hazard Class:    1.4S c. UN Identification Number: UN 0454 d. Label Code:     1.4S 

 It is further recommended that this group of articles be included as an addition to the family of articles currently approved under EX2008120360.  See drawing, reference 3.    If you have any questions about this requirement or how to proceed please do not hesitate to call us.    

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CONFIDENTIAL INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 5 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

 I  hereby  certify  that  this  classification  recommendation  report,  and  all evaluation,  examination,  and  testing  carried  out  by  Safety  Consulting Engineers  in  preparation  of  this  report  are  in  full  compliance with  the applicable requirements of the HMR and this approval.   

 Certification and Examination by:   __________________________ Thaddeus C. Speed Senior Technical Engineer DOT Examiner 

 Safety Consulting Engineers, Inc. 

DEKRA Process Safety www.dekra‐process‐safety.com 

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CONFIDENTIAL INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 6 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

INSTRUCTIONS FOR DOT SUBMISSION 

 To  receive Department of Transportation  (DOT) classification before any explosive product  is offered for shipment (per Section 173.56).    You may go ONLINE to https://portal.phmsa.dot.gov/PHMSAPortal2/  To access the “Hazmat Special Permits and Approvals Online Application”   OR,  Email the Approvals Application to: [email protected]  OR,   You must  forward  this  Test  Report  and  the  accompanying  Recommendation  Letter  to  the following address:   

Associate Administrator for Hazardous Materials Safety PHMSA U.S. DOT 

Attention: PHH‐32 1200 New Jersey Avenue SE East Building, 2nd Floor Washington, DC 20590 

 (Telephone No. 202 – 366‐4512) 

    

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 7 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

            

ATTACHMENTS  

   

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 8 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

Attachment 1 (Reference 2) 

 Drawing: “Owen Oil Tools OOT‐APRV‐055, Comparison of Type E to Type A”, OOT-APRV-055C, Rev. 3.   

      

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 9 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

Attachment 2 (Reference 3) 

 Drawing: “Owen Oil Tools OOT‐APRV‐055, Igniter Family”, OOT-APRV-055A, Rev. 2.

  

    

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 10 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

Attachment 3 (Reference 4) 

 SCE Test Report No. 241108, Rev. 2, dated 24 November 2008, OOT‐APRV‐055 Igniters Type A (Power Charge Igniters) 

 

 

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 11 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 12 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

 

  

    

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INDIVIDUAL COMPANY DATA, PROPRIETARY  Page 13 Report No. 2019039, Recommended Shipping Classification for OOT‐APRV‐055 Igniters, Type E (Power Charge Igniter)  

Safety Consulting Engineers, Inc.

 

 

   

  

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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARYFinal Report No. 2015040-LR

Family by Analogy

EXPLOSIVE

Title: DOT Recommendation for

Report No.: 2015040-LR

SCE No.: 1184

Examiner: Graham Wal

____________________________________________________________________

Owen Oil Tools c/o Owen Compliance Services

PO Box 765

Godley, TX 76044

Attention: Mr. Ben Potter

This report covers testing on an article

OOT-APRV-055 Igniter Family

Submitted for analysis by: Owen Oil Tools

1.0 Recommended UN Classification

Recommended UN Classification for the above

100-185 - Transportation:

a. Proper shipping name:

b. UN Identification Number:

c. Hazard Class:

2.0 Method of Examination

INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY LR, DOT Recommendation for OOT-APRV-055 Ign

Safety Consulting Engineers, Inc.

SAFETY CONSULTING ENGINEERS, INC.

A DEKRA Company

2131 Hammond Drive

Schaumburg, Illinois 60173

847

9180 W. White Eagle Rd

Forreston, IL 61030

815

CA 2010040008

EXPLOSIVE CLASSIFICATION ANALOGY REPORT

Recommendation for OOT-APRV-055 Igniter Family

lsh

____________________________________________________________________

Owen Oil Tools c/o Owen Compliance Services

Ben Potter

testing on an article identified as:

055 Igniter Family

Owen Oil Tools

Recommended UN Classification

Recommended UN Classification for the above article according to 49 CFR Parts

Transportation:

Proper shipping name: Igniters

UN Identification Number: UN0454

Hazard Class: 1.4S

Method of Examination: ANALOGY

Page 1 055 Igniter

Safety Consulting Engineers, Inc.

AFETY CONSULTING ENGINEERS, INC.

A DEKRA Company

2131 Hammond Drive

Schaumburg, Illinois 60173

847-925-8100

9180 W. White Eagle Rd

Forreston, IL 61030

815-938-2578

2/28/2015

ter Family

____________________________________________________________________

ording to 49 CFR Parts

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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 2 Final Report No. 2015040-LR, DOT Recommendation for OOT-APRV-055 Igniter

Family by Analogy Safety Consulting Engineers, Inc.

3.0 Test Location:

Analysis to support this analogy was conducted at SCE facilities in Schaumburg, Il.

4.0 Product Description:

The OOT-APRV-055 Igniter Family consists of four articles (Types A – D) which

are electrically initiated articles using a pyrotechnic load to begin a reaction in the

oil tool services industry.

5.0 Maximum Parameters of Design Type

Drawing number OOT-APRV-055 Rev 2, dated 3/2/2015 and is attached. The

formulations and energetic weights are listed on the drawing.

6.0 Packaging Examined:

Inner Packaging: Fiberboard box containing one article in a plastic bag.

Intermediate Packaging: Fiberboard dividers defining 50 cells, each cell containing

one inner package

Outer Packaging: UN 4G fiberboard box containing one intermediate package for a

maximum of 50 articles.

7.0 Justification for Analogy:

The OOT-AAPRV-055 Family of Igniters now produced by Owen Oil Tools have

the same design as the previously tested article (Reference: SCE Report No. 241108

Rev 2) which was approved (Reference: EX2008120360, Revision 2). This report

covers a proposed change to the Type A and Type C Igniters, which are used for

igniting power charges. Owen Oil Tools previously loaded the Type A and Type C

Igniters with Black Powder or a mixture of Black Powder and TSPP. In order to

increase reliability of the article, Owen Oil Tools is proposing an additional third

option to use BKNO3 in the articles. To support this change, a UN 6(d) test was

conducted on the Type A Igniter using load of BKNO3. In the testing, there was no

propagation of the donor charge to any acceptors, and as seen in the figures below,

there was slight damage to the inner package in the form of scorching, but there was

no ignition of the packaging materials or hazardous effects outside of the package.

The addition of BKNO3 to the articles would not create a higher hazard in the

external fire test, as the articles are small and do not create projection hazards, and

the articles do not show a propensity for mass reaction.

dboston
Cross-Out
dboston
Inserted Text
This should read chipboard, not fiberboard as indicated throughout the rest of the report as well as in OOT's application to SMS.
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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 3 Final Report No. 2015040-LR, DOT Recommendation for OOT-APRV-055 Igniter

Family by Analogy Safety Consulting Engineers, Inc.

Figure 1. UN 6(d) test setup Figure 2. UN 6(d) test result – inner pkg

8.0 Conclusion:

The substitution of BKNO3 for Black Powder resulted in no increase in the hazard of

the igniter in the UN 6(d) single package test, and therefore, the articles would test

out as a 1.4S for transportation.

9.0 Recommendation:

Add BKNO3 as a defined composition, per the attached drawing to

EX2008120360; Igniters, UN0454; Hazard Classification or Division 1.4S, PG-

II

10.0 The recommended packaging, marking, and labeling for surface transportation (rail

or highway) may be found in CFR 49 sections as follows:

Packaging: Section 173.62

Marking: Section 172.300

Labeling: Section 172.411

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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 4 Final Report No. 2015040-LR, DOT Recommendation for OOT-APRV-055 Igniter

Family by Analogy Safety Consulting Engineers, Inc.

If you have any questions about this requirement or how to proceed please do not hesitate

to call us.

I hereby certify that this classification recommendation report, and

all evaluation, examination, and testing carried out by Safety

Consulting Engineers in preparation of this report are in full

compliance with the applicable requirements of the HMR and this

approval.

Certification and Examination by:

____________________________

Graham Walsh

Senior Explosives Engineer

DOT Examiner

Safety Consulting Engineers, Inc.

a DEKRA Company

www.sceinc.com

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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 5 Final Report No. 2015040-LR, DOT Recommendation for OOT-APRV-055 Igniter

Family by Analogy Safety Consulting Engineers, Inc.

INSTRUCTIONS FOR DOT SUBMISSION

To receive Department of Transportation (DOT) classification before any explosive

product is offered for shipment (per Section 173.56).

You may go ONLINE to http://www.phmsa.dot.gov/hazmat/e-services

To access the “Hazmat Special Permits and Approvals Online Application”

OR,

You must forward this Test Report and the accompanying Recommendation Letter to the

following address:

Associate Administrator for Hazardous Materials Safety

PHMSA

U.S. DOT

Attention: PHH-32

1200 New Jersey Avenue

SE East Building, 2nd Floor

Washington, DC 20590

(Telephone No. 202 – 366-4512)

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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 6 Final Report No. 2015040-LR, DOT Recommendation for OOT-APRV-055 Igniter

Family by Analogy Safety Consulting Engineers, Inc.

ATTACHMENT:

Drawing number OOT-APRV-055 Rev 2, dated 3/2/2015

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INDIVIDUAL COMPANY DATA, PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 7 Final Report No. 2015040-LR, DOT Recommendation for OOT-APRV-055 Igniter

Family by Analogy Safety Consulting Engineers, Inc.

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INDIVIDUAL COMPANY DATA PROPRIETARY

SAFETY CONSULTING ENGINEERS, INC. 2131 Hammond Drive

Schaumburg, Illinois 60173

Project Name: Owen Compliance Project No. 2008-113D_______ Date:__24 November 2008__ Report No._241108_(Rev. 2)____

TEST REPORT FOR RECOMMENDED HAZARD CLASSIFICATION This report covers testing on power charge igniters identified as:

OOT-APRV-055 Igniters, Type A (Power Charge Igniters)

Submitted for testing and analysis by: Owen Oil Tools LP c/o Owen Compliance Services, Inc.

12001 County Road 1000 Godley, TX 76044-0765

1.0 Recommended UN Classification for the above product according to 49 CFR

Parts 100-185 - Transportation, November 1, 2006 Revision:

a. Proper shipping name __Igniters_______________________ b. Hazard Class _______________1.4S__ ___________________

c. Packing Group ______________II_________________________ d. UN Identification Number ___UN 0454__________________ e. Label Code 1.4S______________________________

2.0 Product Description: OOT-APRV-055 Type A igniter is used for igniting power charges. The function is as follows: As power is applied, the resistor heats up (burns) and ignites the explosive material around it. This ignition produces a flame that ignites the Power Charge, which is loaded in a setting tool. The power charge burns and the gas generated is used to drive a piston that sets a plug or a packer in oil/gas well tubing or casing. The ingredient (composition) of the igniter (Type A) tested is shown in Table 1.

Table 1

Composition Amount

Black Powder 2.6 – 2.8 g

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Alternative compositions (as shown on drawing OOT-APRV-055A) are shown in Table 2.

Table 2

Composition Amount

TSPP1 and Black powder

0.7 – 1.3 g 1.3 – 2.0 g

3.0 Packaging Configuration:

Shipping container: UN 4G Fiberboard Box containing 50 igniters per box (as depicted in Drawing OOT-APRV-055B, see Appendix A).

4.0 Testing Performed at the SCE Schaumburg Laboratory and Test Site Facility in Forreston, Illinois on the OOT-APRV-055 Type A igniters:

4.1 UN Test Series 4 (a) Thermal Stability Test for Packaged Articles @ 75°C

The OOT-APRV-055 Type A igniter did not exhibit ignition or explosion,

thermal runaway, or temperature difference of 3°C when subjected to the

75°C temperature for 48 hours.

4.2 UN Test Series 4 (b)(ii) Twelve-Meter Drop Test for Packaged Articles

Three UN boxes containing OOT-APRV-055 Type A igniters (see Section 3.0 for packaging description) showed no detonation/explosion when dropped from 12-m drop height. No damage to the box of igniters was observed.

4.3 UN Test Series 6 (a) Single Package Test

Three UN boxes containing OOT-APRV-055 Type A igniters were each tested and each one did not result to propagation when one igniter was set off. No change to the rest of the igniters in the box and no damage to the witness plates were observed.

4.4 UN Test 6 (c) External Fire (Bonfire) Test

Six UN boxes were placed onto a steel stand 1-meter above the ground with 25 gallons of diesel (and gasoline) fuel. The fuel was ignited and observations were made. The packages of OOT-APRV-055 Type A igniters did not exhibit mass explosions. The boxes burned with copious black smoke resulting from the test.

1 Titanium Sub-hydride Potassium Perchlorate

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The recommended packaging, marking, and labeling for surface transportation (rail or highway) may be found in CFR 49 sections as follows:

Packaging – Section 173.62 Marking – Section 172.300 Labeling – Section 172.411

To receive Department of Transportation (DoT) classification before any substance or article is offered for shipment (per Section 173.56), Owen Compliance must send this recommendation by fax to (202) 366-3308 and forward the hard copy to the following:

US Department of Transportation Pipeline and Hazardous Materials Safety Administration (PHMSA)

400 Seventh Street S.W., Room 8100 Washington, DC 20590

Telephone No. 202 – 366-4512

Recommended by:

C. James Dahn, P.E.

Principal Process Safety Specialist

INDIVIDUAL COMPANY DATA PROPRIETARY

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Appendix A

Shipping Configuration for OOT-APRV-055B

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INDIVIDUAL COMPANY DATA PROPRIETARY

SAFETY CONSULTING ENGINEERS, INC. 2131 Hammond Drive

Schaumburg, Illinois 60173

Project Name: Owen Compliance Project No. 2008-113D_______ Date:__25 November 2008__ Report No._251108 (Rev. 1)_____

TEST REPORT FOR RECOMMENDED HAZARD CLASSIFICATION BY ANALOGY

1.0 Product Type: Core Load Igniters, Power Charge Igniters 2.0 Designation of Item: OOT-APRV-055 Igniters, Type B (Core Load Igniters) and C (Power Charge Igniters)

3.0 Designation of Similar Item for which Analogy is alleged: OOT-APRV-055 Igniter, Type A (Power Charge Igniters) 4.0 Recommended UN Classification for the above product according to

49 CFR Parts 100-185 - Transportation, November 1, 2006 Revision:

a. Proper shipping name __Igniters_______________________ b. Hazard Class _______________1.4S__ ___________________

c. Packing Group ______________II_________________________ d. UN Identification Number ___UN 0454__________________ e. Label Code 1.4S______________________________

5.0 Manufactured, Shipped and Submitted for Analysis by: Owen Oil Tools LP c/o Owen Compliance Services, Inc.

12001 County Road 1000 Godley, TX 76044-0765

6.0 Product Description: Type B is used for igniting Core Loads (a small can of black powder). During assembly of the tool, the needle from this igniter punctures into Core Load. As power is applied, the resistor heats up (burns) and ignites the black powder surrounding it, which then ignites the propellant inside the needle. A small flame exits the needle, which then ignites the black powder in the Core Load. The power produced from the Core Load then forces a barrel that is on top of the Core Load into the formation. The barrel is then retracted back into the gun body and brought to surface.

OOT-APRV-055 Type C igniter is similar to the Type A igniter. It is used for igniting

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power charges. The function is as follows: As power is applied, the resistor heats up (burns) and ignites the explosive material around it. This ignition produces a flame that ignites the Power Charge, which is loaded in a setting tool. The power charge burns and the gas generated is used to drive a piston that sets a plug or a packer in oil/gas well tubing or casing. The ingredient (composition) for both igniters (Type B and C) tested is shown in Table 1.

Table 1

Composition Amount

Black Powder 2.6 – 2.8 g

Alternative compositions (as shown on drawing OOT-APRV-055A) are shown in Table 2.

Table 2

Composition Amount

Type B: Black powder and #800 Propellant

Type C:

Black powder or

TSPP1 and Black powder

0.2 – 0.3 g 0.1 – 0.3 g

1.6 – 2.7 g

0.3 – 1.3 g 1.3 – 2.0

7.0 Packaging Configuration:

Shipping container: UN 4G Fiberboard Box containing 50 igniters per box (as depicted in Drawing OOT-APRV-055B).

The recommended packaging, marking, and labeling for surface transportation (rail or highway) may be found in CFR 49 sections as follows:

Packaging – Section 173.62 Marking – Section 172.300 Labeling – Section 172.411

To receive Department of Transportation (DoT) classification before any substance or article is offered for shipment (per Section 173.56), Owen Compliance must send this recommendation by fax to (202) 366-3308 and forward the hard copy to the following:

US Department of Transportation Pipeline and Hazardous Materials Safety Administration (PHMSA)

400 Seventh Street S.W., Room 8100 Washington, DC 20590

Telephone No. 202 – 366-4512

1 Titanium Sub-hydride Potassium Perchlorate

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Recommended by:

C. James Dahn, P.E.

Principal Process Safety Specialist

INDIVIDUAL COMPANY DATA PROPRIETARY

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 1 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.

SAFETY CONSULTING ENGINEERS, INC.

A DEKRA Company

2131 Hammond Drive

Schaumburg, Illinois 60173

CA2010040008

EXPLOSIVES CLASSIFICATION REPORT

Report/Project Title: DOT Examination of OOT-APRV-055 Igniters, Type D

(Swing Jet Release)

Project Name/No. Owen Compliance Services, Inc./ SCE # 828

Report No. 2013092-LR

Date August 21, 2013

Owen Oil Tools LP

c/o Owen Compliance Services, Inc.

P.O. Box 765

Godley, TX 76044

Attention: Mr. David W. Boston, President

This report covers examination on the article identified as:

OOT-APRV-055 Igniters, Type D (Swing Jet Release)

Submitted for Examination by:

Owen Oil Tools LP

P.O. Box 765

12001 County Road 1000

Godley, TX 76044

1.0 Examination Method used: Hazard Classification by Analogy

2.0 Designation of Similar Articles to which Analogy is alleged:

OOT-APRV-055 Igniters, Type A (Power Charge Igniters)

3.0 Manufactured and Submitted for Classification by:

Owen Oil Tools LP

12001 County Road 1000

Godley, TX 76044

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 2 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.

4.0 Recommended UN Classification

The recommended classification for the article above according to 49 CFR Parts 100-185

Transportation (Revised as of Oct. 1, 2012) would be:

a. Proper Shipping Name: Igniters

b. Hazard Class: 1.4S

c. UN Number: UN 0454

d. Packaging Group: II

e. Label Code: 1.4S

5.0 The recommended packaging, marking, and labeling for surface transportation (rail or

highway) may be found in CFR 49 sections as follows:

A. Packaging – Section 173.62

B. Marking – Section 172.300

C. Labeling – Section 172.411

The comparison of the article evaluated in this report versus the article to which the

analogy is performed is shown in Table 1.

Table 1

OOT-APRV-055

Igniter Type

N.E.W.

(grams)

Content

Type D

(Swing Jet Release)

≤ 0.26 ± 0.05

Black Powder (BP)

Type A

(Power Charge Igniter)

EX2008120360

≤ 2.8 ± 0.05

or

≤ 3.3 ± 0.05

Black Powder (BP)

or

BP & Titanium Sub-hydride

Potassium Perchlorate (TSPP)

6.0 Description

Application: The OOT-APRV-055 Type D Swing Jet Release is a small igniter

containing a minimal amount (0.26 +/- 0.05g) of black powder. It is used to release a

“SwingJet” perforator from its folded down hole transport position to its functional firing

position. A “SwingJet” perforating gun is a small diameter perforating gun that is used to

pass through tight restrictions within the well tubing or casing through which a

perforating gun of a larger diameter desired for the work cannot pass. This is

accomplished by transporting the perforators into the well to the target zone in a folded

position presenting a much smaller diameter footprint into the well. Once in position, the

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 3 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.

Type D Swing Jet Release is electrically actuated causing the resistor to heat up (burn)

and ignite the explosive material (black powder) around it. This explosive material burns

rapidly and produces enough internal pressure to push the “Plug” out of the swing jet

release tripping a mechanical catch that releases the “SwingJet” perforator from its folded

position to its firing position. Then, a separate detonator is used to initiate the

“SwingJet” perforators in the perforating gun. 7.0 Analogy

The OOT-APRV-055 Igniters, Type D (Swing Jet Release) contains significantly less

explosive material (NEW), as shown in Table 1, than that authorized for the OOT-

APRV-055 Igniters, Type A Igniter (EX2008120360) that was tested by SCE.

The specifications and drawings are shown in Appendix A.

8.0 Packaging Configuration

The OOT-APRV 055 Igniters, Type D (Swing Jet Release) are packaged as follows:

One to fifty igniters are packaged in a UN4G Fiberboard box. Each igniter is individually

packaged in a chipboard carton and suitable packing material is added to each carton to

prevent movement of the igniter within its carton during shipment. Fiberboard dividers

are used to separate the individual cartons from each other and from the package top and

bottom.

See Appendix A for OOT-APRV-055 Igniter Family Product Packaging details.

9.0 Comments:

The evaluations were performed in accordance with 49 CFR, Part 173.56.

The recommendation for hazard classification on the igniters was based on the

information provided by Owen Oil Tools LP, our knowledge, and previous experience by

the undersigned.

To receive Department of Transportation (DOT) classification before any explosive is offered for

shipment (per Section 173.56).

You may go ONLINE to http://www.phmsa.dot.gov/hazmat/e-services

To access the “Hazmat Special Permits and Approvals Online Application”

OR,

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 4 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.

You must forward this Explosive Classification Report, all attachments and the accompanying

Recommendation Letter to the following address:

Associate Administrator for Hazardous Materials Safety

PHMSA

U.S. DOT

Attention: PHH-32

1200 New Jersey Avenue

SE East Building, 2nd Floor

Washington, DC 20590

(Telephone No. 202 – 366-4512)

If you have any questions about this requirement or how to proceed please do not hesitate to call

us.

I hereby certify that this classification recommendation report, and all

evaluation, examination, and testing carried out by Safety Consulting

Engineers in preparation of this report are in full compliance with the

applicable requirements of the HMR and this approval.

Examination by:

______________________

Bernadette N. Reyes

Sr. Process Safety Specialist

DOT Approved Examiner

Safety Consulting Engineers, Inc.

A Dekra Company

www.sceinc.com

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 5 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.

Appendix A

Technical Specifications/Drawing

and

Packaging Configuration for

OOT-APRV-055 Igniter Family

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 6 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.

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INDIVIDUAL COMPANY DATA PROPRIETARY

INDIVIDUAL COMPANY DATA, PROPRIETARY Page 7 Report No. 2013092-LR, DOT Examination of OOT-APRV-055 Igniters,

Type D (Swing Jet Release) by Analogy

Safety Consulting Engineers, Inc.


Recommended