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Transport and Main Roads Deflection Response o Benkelman ... · o Deflectograph o Falling Weight...

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23-May-12 1 Transport and Main Roads Deflection Response o Benkelman Beam o Deflectograph o Falling Weight Deflectometer Transport and Main Roads Transport and Main Roads Deflectograph (PAVDEF) Transport and Main Roads Transport and Main Roads Heavy weight deflectometer Transport and Main Roads HWD/FWD Loading system
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23-May-12

1

Transport and Main Roads

Deflection Response

o Benkelman Beam

o Deflectograph

o Falling Weight Deflectometer

Transport and Main Roads

Transport and Main Roads

Deflectograph (PAVDEF)Transport and Main Roads

Transport and Main Roads

Heavy weight deflectometerTransport and Main Roads

HWD/FWD Loading system

23-May-12

2

Transport and Main Roads

HWD/FWD BowlTransport and Main Roads

Deflection Measurement Devices

• Benkelman Beam - Standard Axle Load

- 550 kPa Contact Stress

• Deflectograph - Standard Axle Load

- 750 kPa Contact Stress

• FWD/HWD - Variable Load

- Variable Contact Stresses

- Fixed Contact Area

Transport and Main Roads

Overlay Design Methodology

• Deflection Reduction Method using Subgrade CBR (D900) Estimate

• Deflection Reduction Method using equivalent CBR from Subgrade Modulus obtained by Back Analysis

• Mechanistic Design Method using calculated insitu Pavement and Subgrade Moduli from Back Analysis

Transport and Main Roads

Typical Deflection Bowl Shapes under a Standard Axle (40 kN) Load for the various Deflection Devices used by Main Roads –

see next slide

Transport and Main RoadsTypical Deflection Bowls Granular base – 40kN Load

LOAD

Transport and Main Roads

23-May-12

3

Transport and Main RoadsTypical Deflection Bowls CTB – 40kN Load

Transport and Main Roads

Transport and Main RoadsTypical Deflection Bowls CTB – 40, 60 + 80 kN Loads

Transport and Main Roads

• The absolute value of 40 kN deflection measurements on Bound Heavy Duty Pavements are too low for effective/confident back analysis.

• Need higher loads for testing Bound Heavy Duty Pavements

Transport and Main Roads

Deflection Surveys

The spacing of successive deflection tests is as follows:

Urban Areas

• Both inner and outer wheel paths for all lanes

• 25 m: heavy commercial vehicle lane (usually the outer lane)

• 50 m: fast lane

• 10 m: areas of high distress

Transport and Main Roads

Deflection Surveys

Rural Areas

• Both inner and outer wheel paths for all lanes

• 50 m: all lanes (this would be staggered between adjacent lanes)

The recording for deflection surveys consists of:

• Direction/lane description

• Wheelpath description

23-May-12

4

Transport and Main Roads

Typical results from deflection testing

Transport and Main Roads

Deflection vs. Distance

Transport and Main Roads Transport and Main Roads

Deflection Bowl

Transport and Main Roads

Deflection Bowl

Transport and Main Roads

Typical Deflection Bowl

200

250 mm

LOAD

0D200

D250

Rebound Deflection, D0 = Max. Deflect - Residual DeflectD

Residual

MaximumD 900

Deflection Ratio, DR = D250/ DCurvature Function, CF = D - D

0 200

900 mm

23-May-12

5

Transport and Main Roads

Benkelman Beam Test

Transport and Main Roads

Residual Deflections

• Residual deflections represent the ‘permanent’ deformation of a pavement

• Residual deflections can be +ve or -ve

Transport and Main Roads

Deflection Ratio

Deflection ratio is used to indicate the stiffness of the pavement structure and is ‘fairly’ independent of surfacing type (AC/spray seal) or sub-grade CBR

Deflection Ratio = D250 / D0

Deflection ratio of:

• > 0.8 indicates CTB or CTSB bound pavement

• 0.6 – 0.8 indicates good quality unbound pavement

• < 0.6 indicates a possible weakness in the pavement materials

Transport and Main Roads

Modulus vs. Deflection Ratio

Transport and Main Roads

Curvature Function

• Curvature function is used to predict the fatigue life of an applied asphalt surfacing overlay or an existing asphalt surfacing

Curvature Function = D0 – D200

o Representative curvature is determined as the mean of the curvature functions

o Representative of C.F. should have a C.V. of < 30%

Transport and Main Roads

D900 Value vs. CBR Value

23-May-12

6

Transport and Main Roads

Bowl Survey Data

• Deflection Strength

• Defln. Ratio Stiffness

• Residual Defln. Ratio Upper Pvt. or Surface

• Curvature Asphalt Fatigue

• Deflection 900 Subgrade

Transport and Main Roads

Historic Tolerable Deflection Criterion – Unbound Pavements

Transport and Main Roads

Historic Tolerable Deflection Criterion – Unbound Pavements

Transport and Main Roads

Historic Tolerable Deflection Criterion – Unbound Pavements

Transport and Main Roads

Deflection Reduction Overlay Design Philosophy

Transport and Main Roads

Tolerable DeflectionNormal Design Standard

23-May-12

7

Transport and Main Roads

Tolerable DeflectionNormal Design Standard

Transport and Main Roads

Granular Overlay Process

Transport and Main Roads

Design Exercise 1

The results of a Benkelmen beam deflection survey for a section of Toowoomba – Karara Road is attached.

1. Determine homogenous lots for both inner and outer wheelpaths.

2. Compare the representative values of the following for the homogenous sections for both inner and outer wheel paths:

- rebound deflections

- residual deflections

- deflection ratio

- curvature function

Transport and Main Roads

Design Exercise 1 (cont.)

3. For these sections, based on the deflection results, comment on the following:

- stiffness of the pavement material

- condition of the subgrade

Transport and Main Roads

Selection of Homogenous Lots

• Study bowl plots and delete bad bowls

• If AC surfacing – temperature correction

• Plot rebound deflections and residual deflections (check high/low)

• Visually subdivide rebound deflection plots into uniform subsections

Transport and Main Roads

Selection of Homogenous Lots (cont.)

• Determine statistical valueso Mean ( )

o Standard Deviation (s.d.)

o Coefficient of variation (s.d./ )

For both IWP and OWP for rebound deflection

• If CV < 30% lot is homogenous

• If CV > 30% lot requires further subdivision until CV is < 30%

x

x

23-May-12

8

Transport and Main Roads Transport and Main Roads

Transport and Main Roads

Moisture Correction Factors

Depend on:

• Subgrade type

• Rainfall

• Location of water table

• Pavement type

Transport and Main Roads

Moisture Correction (cont.)

• Moisture correction factors are applied to the IWP Deflections in order to simulate the worst expected conditions in the outer wheel path

Transport and Main Roads

Seasonal Correction Factors

Transport and Main Roads

Moisture Correction

• Moisture movement occurs in pavements generally in the outer wheel paths only (assuming reasonable pavement drainage)

• CBR of the subgrade also varies with moisture

• Example:

23-May-12

9

Transport and Main Roads

Asphalt Fatigue

• Tensile Strain in asphalt depends on:o Traffic (E.S.A.’s)o Temperatureo Thickness

Transport and Main Roads

Curvature Function

• Curvature function is used to predict the fatigue life of an applied asphalt surfacing overlay or an existing asphalt surfacing

Curvature Function = D0 – D200

Transport and Main Roads

Curvature Function

Curvature Function = D0 – D200

oRepresentative curvature is determined as the mean of the curvature functions

Transport and Main Roads

Asphalt Overlay Process

Transport and Main Roads

Asphalt correction factor for deflection

Asphalt Temperature Correction for Deflection

y = 0.0028e5.8857x

y = 0.2209e1.5235x

y = 0.1709e1.7818x

y = 0.1344e2.0138x

y = 0.0975e2.3295x

y = 0.0341e3.3809x

y = 0.0147e4.2176x

y = 0.0624e2.7687x

0.5

1

1.5

2

2.5

3

3.5

4

0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1

Deflection Adjustment Factor

WM

AP

T /

T m

easu

red

50Existing Asphalt Thickness (mm)200 250 30015010075 125

Transport and Main Roads

Asphalt Stiffness Relationships

23-May-12

10

Transport and Main Roads

Worked example of QDMR procedures for asphalt overlay design

Transport and Main Roads

Asphalt Overlay Process

1. For Subgrade Life NS & D900 value, determine Dtol

Transport and Main Roads

Asphalt Overlay Process (cont)

2. Check Dtol > or < DREP deflection

3. Determine thickness (TAC) for curvature before overlay and design traffic (ESA’s)

Transport and Main Roads

Asphalt Overlay exercise

Fill in the top white cells of spreadsheet

• temp.zone number – see Queensland map sheet 34

• temperature of existing asphalt – see FWD printout - sheet 12

• Depth of existing asphalt – see trench profile –sheet 3

• Asphalt correction factor for deflection – see sheet 36

Transport and Main Roads

Overlay Design (cont)

• Temperature Corrections

o Deflections affected by temperature

o Zones for Queensland

o Corrections to both deflection and curvature functions

Transport and Main Roads

ZONE 1WMAPT > 35°

Gympie

South

Pacific

Ocean

Gulf of

Carpentaria

New South Wales

South

Australia

Nor

ther

n

Ter

rito

ry

Clermont

Barcaldine

CLONCURRY

Normanton

Camooweal

Winton

Tambo

Taroom

Coolangatta

ROCKHAMPTON

Gold Coast

Thursday Island

Bundaberg

Weipa

Hebel

LONGREACH

CAIRNS

BRISBANE

ST GEORGE

MilesMorven

Mt GarnetKarumba

MT ISA

GOONDIWINDI

Roma

Hughenden

TOWNSVILLE

Mackay

Charters Towers

Rolleston

Westwood

Dululu

Gayndah

Toowoomba

WARWICK

Blackall

Emerald

CHARLEVILLE

Augathella

CUNNAMULLA

Maryborough

ZONE 2WMAPT > 32°35° >

ZONE 3WMAPT > 29°32° >

ZONE 4WMAPT29° >

Temperature zones for design of pavements with asphalt layers

Sheet 34

WMAPT - Weighted Mean Annual Pavement Temperatures

23-May-12

11

Transport and Main Roads

Asphalt Fatigue Criteria

Transport and Main Roads

Influence of Temperature Variations

1. Rebound Deflection (D0)

2. Curvature Function (D0 – D200)

Transport and Main Roads

Asphalt correction factor for deflection

Asphalt Temperature Correction for Deflection

y = 0.0028e5.8857x

y = 0.2209e1.5235x

y = 0.1709e1.7818x

y = 0.1344e2.0138x

y = 0.0975e2.3295x

y = 0.0341e3.3809x

y = 0.0147e4.2176x

y = 0.0624e2.7687x

0.5

1

1.5

2

2.5

3

3.5

4

0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1

Deflection Adjustment Factor

WM

AP

T /

T m

easu

red

50Existing Asphalt Thickness (mm)200 250 30015010075 125

Transport and Main Roads

Asphalt correction factor for curvature function – see sheet 37

Transport and Main Roads

• Speed Correctionso Modulus increases with rate of loading

o Speed of beam testing must lower than operating traffic speed

o Corrections

o Applicable for asphalt overlay on asphalt

Transport and Main Roads

Chart 14 – Zone 3 – 80kph

Asphalt Overlay Design (2600MPa): Zone 4 - 50kph, Zone 3 - 80kph

0.000

0.200

0.400

0.600

0.800

1.000

1.200

0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600

Deflection Before Overlay

Def

lect

ion

Aft

er O

verl

ay

50mm

75mm

100mm125mm

150mm

23-May-12

12

Transport and Main Roads

Before and After Deflections Asphalt overlay chart

CHART 14-Asphalt Overlay Design (2600MPa): Zone 3 - 80kph

0.000

0.200

0.400

0.600

0.800

1.000

1.200

0.000 0.200 0.400 0.600 0.800 1.000 1.200 1.400 1.600

Deflection Before Overlay

Def

lect

ion

Aft

er O

verl

ay

50mm

75mm

100mm125mm

150mm

0.56

0.64

0.745 0.874

less than 50 mm thick

110 mm

Aft

er

Before

Transport and Main RoadsChart 30

Asphalt Overlay Design: Zone 3 - 80kph

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

Design Traffic (ESA)

Cu

rvat

ure

Bef

ore

Ove

rlay

1E5 1E6 1E7

75mm 100mm 125mm 150mm

Chart 30 -

3E6

0.242

0.198

Design Traffic (ESA)

Transport and Main Roads

Chart 30 Zone 3 -80Kph

Asphalt Overlay Design: Zone 3 - 80kph

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

Design Traffic (ESA)

Curv

ature

Bef

ore

Ove

rlay

1E5 1E6 1E7

75mm 100mm 125mm 150mm


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