Trends in Automation Operator Interface and Data...

Trends in Automation Operator Interface and Data Management

Are You Up-to-Date?

Jacob Kimball Schneider Electric Industry NOW Express

2 Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012

Trends

●Social networking & mobile access

●Laws and agency requirements

●Security

●Global workforce

●Others


Social Networking Impact

●Facebook ● 900 million users ● 250 million photos per day

●Twitter ● 500 million accounts ● 175 million tweets per day

●LinkedIn ● 150 million members ● 120 new members per minute

●Others ● Pinterest, So.cl, Google+, Digg, StumbleUpon, Tumbler


Social Networks - Fast & Powerful

● Rapid growth ● Radio – 38 years to reach 50 million listeners ● TV – 13 years to reach 50 million viewers ● Internet – 4 years to connect 50 million users ● Facebook – 12 months to reach 200 million users

● Sudden shift ● Leaders become followers ● Startups become dominant

● Viral videos ● “United Breaks Guitars” United Airlines stock -10% in 4

days ● National news

● When there is loss of service or security failure ● Messages by sports figures, politicians, actors


Social Networks & Industry

● Customer expectations ● Have a presence ● Be aware ● Respond

● SCADA, HMI & RTU in automation ● Browser security ● Relevant updates

● As a business, consider. . . ● Official accounts ● People talking about your company ● Pro-active customer service

● Machines & processes are not on social networks, but. . . ● Managers & investors expect production data updates ● Operators may have web access ● Cameras allow for remote troubleshooting ● Tech support can be provided via web tools


Mobile Access

● Huge growth in use of smartphones ● Not just US but global ● Including developing nations

0

100

200

300

400

500

600

2007 2008 2009 2010 2011

● Increased user expectations ● Instant ● Mobile ● Accurate


Mobile Access Users

●Operator

●Supervisor

●Maintenance

●OEM support

●Plant manager, finance, executives


Mobile Access Challenges

● Technical challenges ● Automation technology ● Remote network access ● Administrative access to IT systems ● Access to LAN/WAN/wireless ● Mobile device support ● Mobile application updates ● Subscription costs

● Risks ● Unintended operation & shutdown ● Reduced attentiveness ● Incorrect diagnostics ● Unauthorized access (hacking) ● Computer Virus


Mobile Access in Industry

● Customer expectation ● Notification ● View ● Operation ● Diagnostics

● HMI, SCADA, RTU in industry ● Mobile access available ● Integrated operator access control

● As a business, consider. . . ● What are the benefits? ● Do I have the infrastructure & support? ● What are the security risks?

● Remote access can save & cost ● Access the right information – no more or less ● Evaluate security protocols


Laws & Agency Requirements

●FDA ● 21 CFR Part 11 – Traceability ● Food Safety Modernization Act

●Liability, product quality, recall ● Tire recall in 2000

●Clean Air & Water Act ● Monitor & record data

●Recycling ● Reduce & track waste

●Patient Privacy ● Allow & prevent access


FDA Example

●HACCP – Hazard Analysis & Critical Control Points ● Precooked ground beef patties ● Critical data at each step

● Arrival ● Storage ● Process ● Storage ● Transport

● Data follows product to final destination


Security

●Stuxnet


Security in Industry

●System security plan ● Example: NIST SP 800-18

●Balance

● Prevent tampering ● Allow operation

●Functional, not linear

● Higher pay ≠ more access ● Operator, manager, maintenance access by function


Global Workforce

● Immigration ● NCSL (National Conference of State Legislation)

●1 in 9 US residents ●1 in 7 US workers ●1 in 2 new US workers

● Imports & exports ●1991 – Export $421 B – Import $488 B ●2001 – Export $729 B – Import $1,140 B ●2011 – Export $1,480 B – Import $2,207 B

●Challenges ● Language ● Laws ● Certifications ● Currency


Global Workforce in Industry

● Immigration ● Multilanguage support for operators ● Graphical instructions ● Video Instructions

● Imports & exports

● Multilanguage support ● International certifications ● International product support ● Remote tools


GPS & Mapping

●Track materials

●Map systems

●Click on location to get more detail


Smartphones & Tablets

● Increased use of touch screens ● Intuitive screen navigation

● Swipe ● Geographic layout ● Zoom & pan

●Use of scalable smart parts ● Wide zoom – you see the building ● Next: the machine with basic statuses & alarms ● Next: the cooling system with basic flow, temperature & status ● Next: the pump with detail like speed, amps, volts, pressure difference ● Next: show the trends for specific details with scalable time

●Apps & add-on features ●Multiple platform support


Go Green

●Energy use

●Renewable energy

●Carbon footprint

●Recycled materials


●Trends implying change ● Mobile technology ● Regulations ● Security ● Globalization

●Schneider Electric solutions ● Magelis HMI ● Citect SCADA ● ClearSCADA Remote TelemetryAKA Control Microsystems SCADA pack ● Telvent Smart City, Smart Grid

Schneider Electric Solutions


Bibliography of Resources ● Automation World, Will SCADA Evolve to the Cloud?, September 6, 2012 ● Consulting Specifying Engineer, Energy Star Boosts Engineering Business, January 25, 2011 ● Control Engineering, Codes And Regulations: Electrical Controls’ Dirty Little Secret: We Don’t Follow

NFPA Rules, October 17, 2011 ● Control Engineering, Mobile Industrial Worker, March 2012 ● Control Engineering, The Dark Side of Mobility, July 2012 ● dol.gov/compliance/audience/foreign_workers.htm ● ge-ip.com, Understanding and Minimizing Your HMI/SCADA System Security Gaps, January 2010 ● gigaom.com, Careful, Twitter – remember what happened to MySpace and Digg, Mathew Ingram, June

30, 2012 ● searchengineland.com/a-look-back-at-the-old-search-engines ● techland.time.com, Could What Happened to MySpace Happen to Facebook?, Ben Bajarin, July 15, 2011 ● customerthink.com, Social Media Measurement and ROI Next Focus of Inc. 500, Fortune 500,

Jeannette Paladino, September 11, 2012 ● insidermonkey.com, Comparing Microsoft’s Social Network to Facebook Inc. (FB) and Google Inc.

(GOOG), Jake Mann, September 19, 2012, 11:22 am ● Industry Week, Four Steps to Successful Social-Media Strategies in the Workplace, July 24, 2012 ● ncsl.org, Immigrants in the Workforce: Some Fast Facts, August 9, 2005 ● Plant Engineering, EPA Fracking Regulations In Play, May 1, 2012 ● SCADA System Alarm Notification Options for a Mobile Workforce, John Patoskie, Vice President,

Engineering and Development, Recursion Software, Inc., November 10, 2011 ● slate.com, How Strong Are Your State’s Fracking Laws?, August 2, 2012 ● United States Census Bureau, census.gov (Foreign Trade, Language, Immigration) ● wikipedia.org (Stuxnet, United Breaks Guitars, Prodigy online service, Languages of the United States)

http://www.dol.gov/compliance/audience/foreign_workers.htm

http://www.dol.gov/compliance/audience/foreign_workers.htm

http://www.ge-ip.com/

http://www.ge-ip.com/

http://gigaom.com/

http://gigaom.com/

http://searchengineland.com/a-look-back-at-the-old-search-engines

http://searchengineland.com/a-look-back-at-the-old-search-engines

http://techland.time.com/

http://techland.time.com/

http://www.customerthink.com/

http://www.customerthink.com/

http://www.insidermonkey.com/

http://www.insidermonkey.com/

http://www.ncsl.org/

http://www.ncsl.org/

http://www.slate.com/

http://www.slate.com/

http://www.census.gov/

http://en.wikipedia.org/

http://en.wikipedia.org/


Magelis HMI Product Overview

Schneider Electric 22

Small Panel – Family Overview

XBTN XBTR XBTRT HMISTO HMISTU

Monochrome Monochrome Monochrome Monochrome 16M Color TFT

Semi-Graphic Semi-Graphic Semi-Graphic Graphic Graphic

8 Keys 20 Keys 12 Keys & Touch Touch Touch

Vijeo Designer Lite Vijeo Designer Lite Vijeo Designer Lite Vijeo Designer (free) Vijeo Designer (free)

RS232/485 RS232/485 RS232/485 RS232/485 USB (A & miniB)

RS232/485 USB (A & miniB) Ethernet

1-4 lines 5-20 characters 122 x 32 pixels



3.4” screen 200 x 80 pixels

3.5” & 5.7” screens 320 x 240 pixel (QVGA)

NEMA UL 4X outdoor Class 1, Div 2 ATEX zone 2/2

NEMA UL 4X outdoor Class 1, Div 2 ATEX zone 2/2

NEMA UL 4X indoor Class 1, Div 2 ATEX zone 2/2




Advanced Panel – Family Overview

GTO – NEW Q4 2012 XBTGT XBTGK XBTGTW XBTGH

Color Touch screen

Monochrome & color Touch screen

Monochrome STN & color TFT Touch screen with 44 keys & pointer

Color TFT Touch screen

Color TFT Touch screen + keys E-stop + 3-position safety switch

3.5” through 12” Up to 1024 x 768 pixels (XGA)

3.8” through 15” Up to 1024 x 768 pixels (XGA)

5.7” & 10.4” 8.4”, 12”, 15” 5.7” VGA (640 x 480 pixels)

Vijeo Designer Vijeo Designer Vijeo Designer Vijeo Designer Vijeo Designer

Webgate (with ethernet units)

Webgate (with ethernet units)

Webgate Webgate Windows XPe

Webgate

RS232/485 USB Ethernet available SD card slots Stainless Bezel option

RS232/485 USB Ethernet available Video available Compact flash (avail 5.7” and up)

RS232/485 USB Ethernet available Compact flash

RS232/485 USB Ethernet available Video

RS232/485 USB Ethernet available Compact flash





NEMA UL 4X indoor Category 4 (EN 954-1) SIL3 (IEC 62061) PLe (ISO 13849-1 )


● Key Benefits: ● Reduced panel space & wiring ● Flexible I/O options ● Over 20 screens to choose from ● Includes PLC, AC drives, motion & Te-sys programming ● One Software - One Project - One Download

● Options:

1. Magelis XBTGC Graphical Controllers ● 3.8” & 5.7” screen ● Onboard I/O, I/O modules, remote I/O

2. Magelis XBTGT/GK with CANopen Master ● 7.5” to 15” screens (>20 choices) ● Remote I/O

● One software ● One cable ● One download

Combo HMI Controllers

SoMachine V3.1


Magelis Industrial PC


Vijeo Designer Software

● One software for a large range ● From the 3.4” STO to the largest PC screens

● Multi-protocol ● Connect simultaneously with a wide range of PLCs and

protocols ● Multi-access

● With Web Gate functionality you can view, monitor, and control your HMI applications remotely with standard web browser

● Multilingual ● Supports 38 alphabets and manages 15 languages

simultaneously ● Multimedia

● Featuring video record, playback, and screen capture ● Multi-target

● Data sharing for multiple HMI allows for small networks of controllers and interface


Magelis GTO Introduction


Optimum Panel Range Magelis GTO

First optimized terminal range that doesn’t compromise on features or performance for industrial applications

12.1”

3.5”

10.4” 12.1”

5.7”


State-of-the-Art Graphic Panels ●TFT 65k color screen for brilliant visibility ●LED backlight

● 55% energy savings compared to compact fluorescent ● Excellent brightness ● Full dimming function

●Wide format (16/9) 7” display ● 40% increase in screen area compared with standard 5.7”

terminal ●Function keys on 3.5” and 7” wide displays

● Good click feeling ● Space saving in visualization ● Fine control

New Magelis GTO Range


● Embedded ethernet for web services (IT link, Webgate, ftp server, diagnostics, e-mail) 2 serial lines for communications with PLCs and other devices

• Up-to-date USB 2.0 for easy maintenance and peripheral link

• SD card up to 4 Gb allows large log file • Mini USB-B port for standard cable download

New Magelis GTO Range Easy Connectivity


Easy Installation and Sustainable Offer ●Same cut out as Magelis XBTGT range for easy substitution ●Same configuration software with Vijeo Designer

With Magelis GTO you can rely on a long-term investment.

●Optimized connector location for convenient and neat wiring ●Power plug with fast connection ●Simple installation fasteners require only 4 attachment points to

simplify installation

New Magelis GTO


Whatever your requirements, you can find a solution!

New Magelis GTO

●Extended temperature range with all Magelis GTO now operating up to 55°C for hot environment.

●Worldwide certifications, including Hazardous Location (Class1 Div2 , ATEX Cat 3 certificates) and Marine Bridge and Deck.


New Magelis GTO

●Smart environmental covers accessory to protect against chemical and oil substances in machine tools environment

●Affordable stainless steel panels for applications in food and beverage or pharmaceutical industry

Whatever your requirements, you can find a solution!


New Magelis GTO Stainless Steel Models for Pharmaceutical and Food and Beverage Applications

3 sizes : 5’’7, 10’’4, 12’’1

• Complies with DIN EN 1672-2 "Food processing machines – Safety and hygiene requirements“

Corrosion-resistant stainless grade 304 cover • IP66K • Conformal coating of electronic part • Gasket conforms to FDA 21CFR177.2006

Combine with Vijeo Designer software + IDS traceability add-on designed for 21CFR part 11 • Right solution for food and beverage and

pharmaceutical applications

12.1” 10.4” 5.7”


Magelis GTO Line-up


New Magelis GTO Standard Line-up

Display 3’’5 TFT QVGA 65K Colors

5’’7 TFT QVGA 65K Colors

7’’ TFT WVGA 65K Colors

7’’5 TFT VGA 65K Colors


12’’1 TFT SVGA 65K Colors

Input method Touchscreen + 6 F Keys

Touchscreen Touchscreen + 8 F Keys

Touchscreen Touchscreen Touchscreen

Flash memory 64MB 96MB

64MB 96MB

96MB

96MB

96MB

96MB

Backup memory

128KB 512KB

128KB 512KB

128KB

512KB

512KB

512KB

Memory extension SD card

No No Yes

Yes

Yes

Yes

Yes

Serial ports 1 RS232+ 1 RS485 1 R232 / RS485

1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485

Ethernet No Yes

No Yes

Yes

Yes

Yes

Yes

USB ports 1 Host type A + 1 Device type miniB

Power supply 24 VDC

References

HMIGTO1300 HMIGTO1310

HMIGTO2300 HMIGTO2310

HMIGTO3510

HMIGTO4310

HMIGTO5310

HMIGTO6310


New Magelis GTO Stainless Steel Line-up

Display 5’’7 TFT QVGA 65K Colors


12’’1 TFT SVGA 65K Colors

Input method Touchscreen Touchscreen Touchscreen

Flash Memory 96MB 96MB 96MB

Backup Memory

512KB 512KB

512KB

Mem extension SD card

Yes Yes Yes

Serial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485

Ethernet Yes Yes Yes

USB ports 1 Host type A + 1 Device type miniB

Power Supply 24 VDC

References

HMIGTO2315 HMIGTO5315 HMIGTO6315


Thank You!

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