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Trousers

Date post: 20-Nov-2014
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Operation No. Seam JUKI A01 Serge Front with Lining A02 Sew Tuck A03 Fold Tuck Ironing Ironing M/c A04 Cut front side Working Table Working Table A05 JVB -958/JES- 356 V A06 Fusible Tape on Bottom A07 Piping Side pocket Bag Operation breakdown & Machinery required for Fo Description of Operation Generic M/C Type A - FRONT & SIDE POCKET Automatic Serging M/c MO-735, MO- 6704D,MO-6104D, MO- 6904S,MO-6704S 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c DDL-5550N • DDL-5550N- 7-WB/CP 160 A /AK- 85(with Automatic thread trimmer) Fuse fusible interlining on front Vacuum Board with a 1 needle ,Flat Bed , Drop Feed , Lockstitch m/c DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic thread trimmer) 2- Needle,Needle Feed ,Lockstitch M/C with Binder Attachment LH-3128SE-7-WB/CP 160 A/AK-88 / N054
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Page 1: Trousers

Operation No. Description of Operation Seam JUKI Brother

A01 Serge Front with Lining EF4-V41-05-5

A02 Sew Tuck DB2-B737 MARKII-413

A03 Fold Tuck Ironing Ironing M/c Ironing M/cA04 Cut front side Working Table Working Table Working TableA05 Fuse fusible interlining on front JVB -958/JES- 356 V ____

A06 Fusible Tape on Bottom DB2-B737 MARKII-413

A07 Piping Side pocket Bag LT2-B842MarkII-403

Operation breakdown & Machinery required for Formal Trouser

Generic M/C Type

A - FRONT & SIDE POCKET

Automatic Serging M/c

MO-735, MO-6704D,MO-6104D, MO-

6904S,MO-6704S

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N • DDL-5550N-7-WB/CP 160 A /AK-85(with

Automatic thread trimmer)

Vacuum Board with a monolithic boiler

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

2- Needle,Needle Feed ,Lockstitch M/C

with Binder Attachment

LH-3128SE-7-WB/CP 160 A/AK-88 / N054

Page 2: Trousers

A08 Sew side pocket facing to pocket bag DB2-B737 MARKII-413

A09 Hem coin pocket mouth DB2-B737 MARKII-413

A10 Fold coin pocket edge JVB -958/JES- 356 V ____

A11 Sew coin pocket to pocket bag DB2-B737 MARKII-413

A12 Run stitch pocket bag DB2-B737 MARKII-413

A13 Turn pocket bag Turning Machine ____ ____

A14 Sew side pocket bag to front DB2-B737 MARKII-413

A15 Close side pocket DB2-B737 MARKII-413

A16 Sew pocket top and side DB2-B737 MARKII-413

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Vacuum Board with a monolithic boiler

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/CP 160 A /AK-85/H015(with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/CP 160 A /AK-85 / H015(with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Page 3: Trousers

A17 Bartack front pocket end LK-1900A LK3-B430E-1,-5

A18 Fuse fusible interlining on left fly JSF -341K/PE05 ____

A19 Serge left fly BAS-102V

A20 Attach zipper to left fly LT2-B842MarkII-403

A21 Sew left fly to front DB2-B737 MARKII-413

A22 Counterstitch left fly DB2-B737 MARKII-413

B01 Serge back BAS-102V

High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c

Compact type fusing press m/c

Automatic Serging M/c

ASN-697(High grade type),ASN -695 (Std.Type) Alt: MO-735, MO-

6704D,MO-6104D, MO-6904S,MO-6704S

2- Needle,Needle Feed ,Lockstitch M/C

LH-3128SC-7-WB / CP 160 A / AK-88

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/CP 160 A /AK-85/H015(with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85/ CR 15 (with

Automatic thread trimmer)

B-BACK & HIP POCKET

Automatic Serging M/c

ASN-697(High grade type),ASN -695 (Std.Type) Alt: MO-735, MO-

6704D,MO-6104D, MO-6904S,MO-6704S

Page 4: Trousers

B02 Sew darts DB2-B737 MARKII-413

B03 Fold darts Vaccuum Board JVB -958/JES- 356 V _____

B04 Fuse fusible interlining on back Vaccuum Board JVB -958/JES- 356 V _____

B05 Mark hip pocket position(2 points) Working Table Working Table Working Table

B06 JSF -341K/PE05 _____

B07 Serge hip pocket welt EF4-V41-05-5

B08 DB2-B737 MARKII-413

B09 Sew hip pocket welt to back APW-194N BAS-611A

B10 Turn and form hip pocket back _____ JES 357 _____

B11 Top stitch under hip pocket welt DB2-B737 MARKII-413

B12 Close under hip pocket welt DB2-B737 MARKII-413

B13 Runstitch pocket bag DB2-B737 MARKII-413

B14 Turn pocket bag Working Table Working Table Working Table

Automatic Dart Sewer or1

needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Fuse fusible interlining on hip pocket welt

Compact type fusing press m/c

Automatic Serging M/c

MO-735, MO-6704D,MO-6104D, MO-

6904S,MO-6704S

Sew hip pocket facing to pocket bag with laundry label.

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Automatic Lockstitch Pocket Welting

Machine

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85/ CD15 (with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Page 5: Trousers

B15 DB2-B737 MARKII-413

B16 Top stitch pocket bag DB2-B778-403

B17 Bartack hip pocket end LK-1900A LK3-B430E-1,-5

C01 Sew side DT4-B261-012-T

C02 _____ _____ _____

C03 Sew pocket bag to back DB2-B737 MARKII-413

C04 Top stitch side pocket bag bottom DB2-B737 MARKII-413

C05 JSF -341K/PE05 ____

C06 Serge upper right fly EF4-V41-05-5

Top stitch upper and side hip pocket welt

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85/ CD15 (with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with

Automatic thread trimmer)

High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c

C- ASSEMBLY & BELT LOOP

Flat Bed, Double Chainstitch Machine

MH-481-5(4) (with automatic thread trimmer)

Open side top and fold side pocket edge

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Fuse fusible interlining on upper right fly

Compact type fusing press m/c

Automatic Serging M/c

MO-735, MO-6704D,MO-6104D, MO-

6904S,MO-6704S

Page 6: Trousers

C07 JSF -341K/PE05 ____

C08 Run stitch fly tongue DB2-B737 MARKII-413

C09 Turn and form fly tongue JVB -958/JES- 356 V ____

C10 Top stitch fly tongue DB2-B737 MARKII-413

C11 Run stitch right fly with fly tongue DB2-B737 MARKII-413

C12 Cut right fly lining Working Table Working Table Working TableC13 Turn and fold right fly JVB -958/JES- 356 V ____

C14 Sew right fly to front DB2-B737 MARKII-413

C15 Cut fusible interlining of waist band Working Table Working Table Working Table

C16 Fuse fusible interlining on waist band hand work hand work hand work

C17 Fold waist band JVB -958/JES- 356 V ____

C18 Sew waist lining DB2-B737 MarkII-417

C19 Counter stitch waistline DB2-B737 MarkII-417

Fuse fusible interlining on upper fly tongue

Compact type fusing press m/c

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Vacuum Board with a monolithic boiler

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Vacuum Board with a monolithic boiler

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with

Automatic thread trimmer)

Vacuum Board with a monolithic boiler

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Page 7: Trousers

C20 Sew brand label to waistlining DB2-B737 MarkII-417

C21 JSF -341K/PE05 ____

C22 Sew waistband DB2-B737 MarkII-417

C23 Fold waist seam JVB -958/JES- 356 V ____

C24 Sew right waistband DB2-B737 MarkII-417

C25 Cut and turn right corner ____ ____ ____

C26 Top stitch right fly DB2-B737 MarkII-417

C27 Sew left waistband DB2-B737 MarkII-417

C28 Turn left corner ____ ____ ____

C29 Set hook and bar

C30 Topstitch left front DB2-B737 MarkII-417

C31 Sew seat MH-382U / AT-8 DT4-B261-012-T

C32 Open seat seam ____ ____ ____

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Fuse fusible interlining on left waistband

Compact type fusing press m/c

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with

Automatic thread trimmer)

Vacuum Board with a monolithic boiler

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Automatic Fastening M/C For hook & Bar

DU-140 Alt:DU-141NH

DU-141H-7

Model Name Not Available

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Flat Bed, Double Chainstitch Machine

Page 8: Trousers

C33 Mark belt loop position (8 pt.) Working Table Working Table HAND WORKC34 Make belt loop MFB2600 V033 FD4-B271-OU1

C35 Sew belt loop (8 pcs.) FD4-B271-OU1

C36 Blind stitch waist lining LZ-2290A

C37 Sew belt loop bottom (8 pcs.) LK-1852-20U LK3-B431E

C38 Sew inseams DT4-B261-012-0

C39 Sew crouch DB2-B737 MARKII-413

C40 Open crouch seam ____ ____ ____

C41 Close right fly lining DB2-B737 MARKII-413

C42 LK-1900A LK3-B432E

C43 Mark eyelet position (2 pcs.) Working Table Working Table Working Table

C44 Sew eyelet button hole (2 pcs.) ACF-172-1790 DH4-B980-01

C45 LK-1901A LK3-B432E

High Speed, 2 Needle,Bottom

Covering Stitch,Belt Loop Making M/C

MOL -303Lor MOL-254 LK-1852-20U

Blindstitch sewing M/c

Model Name Not Available

Flat Bed, Double Chainstitch Machine

MH-481-5(4) (with automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c with Stitch Roller Guide

DDL-5550N-7-WB/ CP 160 A /AK-85/H015(with

Automatic thread trimmer)

1 needle ,Flat Bed , Drop Feed ,

Lockstitch m/c

DDL-5550N-7-WB/CP 160 A /AK-85(with Automatic

thread trimmer)

Bar tack pocket mouth, crouch & fly tongue

High Speed , 1 Needle , Cylinder Bed, Lockstitch Bartacking M/c

Eyelet Button Holing Machine

Bar tack eyelet button hole end (2 pcs.)

High-speed 1 needle , Cylinder

Bed,Bartacking Machine for Eyelet

Buttonholes

Page 9: Trousers

D-FINISHING

D01 Inspect Working Table Working Table MANUALD02 Trim thread and hand blindstitch Working Table Working Table Working TableD03 Press side and inside Ironing Ironing IroningD04 Press leg Ironing Ironing IroningD05 Press top Ironing Ironing IroningD06 Mark button position (2 pcs) Working Table Working Table HAND WORKD07 Sew button to fly & hip pocket AMB-289 Model No Not Available

D08 Finishing Iron Ironing Ironing Ironing

Single-thread Chainstitch,Button

Wrapping M/C

Submitted by: Ambuj Mathur

Debashish Sarkar Manju

Page 10: Trousers

Seqw

____

____

Ironing M/c Ironing M/cWorking Table Working Table

Fusing M/C Fusing M/C

1500-70

____ SGY2-111-3

Durkopp Adler

1220-5 / 1225-4 / 1 265-4 1360-4/1365-4

743-121 743-221

Page 11: Trousers

SGY2-111-3

SGY2-111-3

____ SGY2-111-3

2211-4/2112-4 SGY2-111-3

739-23 SGY2-111-3

1960-8

2211-4/2112-4 SGY2-111-3

275-140342 E22 SGY2-111-3

272-140342 E40 SGY2-111-3

2110-4 2111-4

2112-4

Model No Not Available

Page 12: Trousers

510-211

____

1710-5 SGY2-842-3

2211-4 / 2112-4 SGY2-111-3

____ SGY2-111-3

1360-4-2-3

1220-5 / 1225-4 / 1 265-4 1360-4/1365-4

Page 13: Trousers

_____ _____

_____ _____

Working Table Working Table

Fusing M/C Fusing M/C

_____ SGY2-9600D3

2172-4

_____ SGY2-9600D3

SGY2-9600D3

275-140342 E22 SGY2-9600D3

739-23 SGY2-9600D3

Working Table

743-121 743-221

2110-4 2111-4

2112-4

Model No. Not Available

Page 14: Trousers

272-140342 E40 SGY2-9600D3

272-140342 E40

510-211

1282-4 / 1281-5

_____

SGY2-9600D3

_____ SGY2-9600D3

Fusing M/C

SGY2-9600D3

272-740642 E103

1220-5 / 1225-4 / 1 265-4 1360-4/1365-4

Page 15: Trousers

Fusing M/C

739-23 SGY2-9600D3

____

173-141110 E2 SGY2-9600D3

739-23 SGY2-9600D3

Working Table____

2211-4 / 2112-4 SGY2-9600D3

Working Table

hand work

____

550-5-6 SGY2-9600D3

550-5-6 SGY2-9600D3

Page 16: Trousers

271-140342 E4 SGY2-9600D3

____

SGY2-9600D3

____

SGY2-9600D3

____

1911-4 SGY2-9600D3

SGY2-9600D3

____

173-141110 E2 SGY2-9600D3

____

275-140342 E3 /275-740642

E104

275-140342 E3 /275-740642

E104

275-140342 E3 /275-740642

E104

Model Name Not Available

171-131110 E208/0,4

Page 17: Trousers

HAND WORK

SGY2-200C

SGY2-1850-1

1282-4 / 1281-5

271-140342 E4

____

____

510-211 SGY2-781-1

Working Table

510-211 SGY2-781-1

Model Name Not Available

Model Name Not Available

Model Name Not Available

SGY2-13101-6 SGY2-500-1

Model Name Not Available

580-112 E1151 / 580-141 E1401

Page 18: Trousers

MANUAL MANUALWorking Table Working Table

Ironing IroningIroning IroningIroning Ironing

HAND WORK HAND WORK530-211

Ironing Ironing

SGY2-4-2 SGY2-4-1


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