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Machine Tools / Power Tools Laser Technology / Electronics A new standard in punching efficiency. TruPunch:
Machine Tools / Power Tools
Laser Technology / Electronics
A new standard in punching efficiency.
TruPunch:
2
Uniquely efficient.
1 Resource-efficient processing.
2 Punching, forming and deburring (on one machine).
3 Full tool flexibility.
4 Quality to suit every requirement.
5 Custom automation.
Contents
Uniquely efficient. 2
Why TruPunch is impressive. 4
Punching tools and accessories. 5
Intelligent punching. 6
Totally flexible. 7
TruPunch 1000 8
TruPunch 2000 12
TruPunch 3000 16
TruPunch 5000 20
Components that pay off. 24
Software:
Programmed for success. 26
TruServices:
Service like no other. 27
TruPunch machines from TRUMPF offer you the flexibility to
process a diverse range of parts. The many and varied applications
stretch from simple to complex sheet metal parts with serial
forming and excellent surface and edge quality. This means you
can process a multitude of different parts entirely on one
machine – and fully automated if desired.
TruPunch machines are extremely economical and efficient.
They provide particular savings in their use of energy and
material resources. The broad choice of high-quality punching
tools made by TRUMPF enable flexibility when processing to
the highest standards.
TruPunch:Benefits at a glance.
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TruPunch 1000
Economical entry-level machine. This versatile machine offers an ideal start to punching. It is
particularly easy to operate, offers good value for money, and takes up little space.
TruPunch 3000
Resource-efficient universal machine. With skeleton-free processing, the TruPunch 3000 has
material savings of 10% on average. Its clever automation makes it extremely user-friendly.
TruPunch 5000
Productive high-end machine. The TruPunch 5000 is the market leader in productivity, process
reliability and flexibility. Individual automation solutions guarantee diverse applications and enable
optimal throughput, especially in multishift operation.
TruPunch 2000
Powerful basic machine. The compact TruPunch 2000 paves the way for the automated
punching world of TRUMPF. Being highly productive and flexible, the machine manufactures
a wide range of parts – and at a very attractive price.
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Why TruPunch is impressive.
Profitable machining of standard contours and formed sections.
Punch in three dimensions. The punching head is well suited for holes as well as for
three-dimensional geometries. You can process parts entirely on one machine, with
no need for downstream work steps.
Flexible and cost-efficient with 360° tool rotation.
Versatile forming.
High-speed processing.
First-class punch contours.
Fast changeover times.
Good access to the machine from three sides.
High accuracy.
Fast unloading of parts.
Modular automation.
Both stable and accessible.
The design principle of all TruPunch machines is an open C frame. This means the machines and workpieces are accessible from
three sides. There is plenty of room for loading and unloading – manually or automatically. The machine’s high level of stability
also ensures accuracy.
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Wide selection of high-quality punching tools.
For over 40 years, TRUMPF has been providing its customers with top-quality punching tools and much more. No matter
what challenges you face, we offer a wide range of support – from technical consulting to design assistance, right on to
the prompt delivery of your tools.
Punching tools: Within our leading “Classic” tool system
we offer a wide range of shapes and coatings as well as
free punch shears. With EasyUse in the standard equipment
offer, easy setup is guaranteed.
Slitting tools: Simple separation contours, the cutting of
formed areas or visible edges without nibbling marks can
all be performed with flexibility and inexpensively.
Forming tools: TRUMPF tools enable you to perform the
complete processing spectrum reliably on one machine.
A very high processing speed and part quality without visible
forming marks can be achieved by using roller technology.
In addition, we also offer you the appropriate solution for
specialized applications such as deburring.
Embossing and marking tools: Whether you are looking
to inscribe serial numbers, the year of manufacture or your
corporate logo, we can provide the tools you need for fast
and efficient marking.
Tooling accessories: Make set-up and maintenance easier
and increase the service life of your tools. Achieve optimal
results with precisely calibrated and perfectly sharpened tools.
Slitting tool MultiShear. Roller deburring tool.
Punching tools and accessories.
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Intelligent punching.
The wear-free ram guidance system combined with the mechanism that actively
retracts the punch ensures accurate results and maximum process reliability.
With 360° rotation, you can punch at whatever angle you like.
Versatile and cost-efficient with 360° tool rotation.
Tools fit snugly into the punching head. One of the biggest advantages of the head design is that it can rotate any tool to the angle
that is required, regardless of the tool’s shape, size or position in the magazine.
Benefits of 360° rotation at a glance:
Ability to position tools at any angle.
Easily programmed.
More efficient use of materials due to versatile sheet layout.
Fast changeover times.
Low tool costs.
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Totally flexible.
Skeleton-free processing
The scrap skeleton that remains on the machine in a conventional production strategy is time-consuming to remove. In skeleton-free
processing, by contrast, the sheet is totally pierced, leaving not even an edge strip behind. This offers multiple advantages.
Process-reliable
Finished parts can be unloaded
with higher process reliability.
Small parts are unloaded reliably
even when the part chute is
open.
Residual pieces of sheet metal
are automatically cut up and
removed.
Material-efficient
Common cuts ensure optimal
material usage.
An average of 10% higher
sheet utilization reduces
material costs.
Smaller bits of residual
mate rial simplify logistics and
yield higher scrap prices.
Operator-friendly
Working without a scrap
skeleton increases safety.
Residual pieces of sheet metal
can be sorted by material auto-
matically.
The sorting flap routes good
parts and scrap to specific
containers.
If necessary, the machine can turn your parts before
unloading.
Material-efficient due to skeleton-free processing. The sorting flap separates scrap from good parts.
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1 The most versatile machine in its class.
2 Control is intuitive and easy to operate.
3 Low operating costs, even at low capacity.
4 Excellent part quality.
5 Minimal footprint.
TruPunch 1000
TruPunch 1000:Benefits at a glance.
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Tools and technologies used: Punching, roller deburring, forming: thread with
upward and downward extrusion, upward thread punching, cup, clip and hinge,
bridges, MultiBend, embossing.
Technology used: Roller technology.
Economical entry-level machine.
The TruPunch 1000 is the ideal punching machine for first-time professional users. It requires a minimum of space and is very
easy to operate, yet is capable of handling the full range of basic applications of a TRUMPF punching machine: You can process a
complete medium-format sheet with one single clamping operation and without repositioning. The TruPunch 1000 enables you
to respond to low-volume orders and batch sizes quickly and with flexibility.
The clear touch screen helps you to find your way immediately. With the intuitive operation and menu navigation you are quickly able
to produce simple to complex parts.
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Technical data:
TruPunch 1000
Work area (X x Y) 80 x 50 in.
Capacity
Max. sheet thickness 0.25 in.
Max. punching force 19 tons
Max. presser foot force up to 2 tons
Max. workpiece weight 330 lbs.
Speeds
X axis 3150 in / min
Y axis 2165 in / min
Simultaneous (X and Y) 3819 in / min
C axis 180 rpm
Max. stroke rate when punching (E = 1 mm) 600 1 / min
Max. stroke rate when marking 1300 1 / min
Max. acceleration[1]
X axis 394 in / s²
Y axis 197 in / s²
C axis 175 rad / s²
Tools
Linear magazine 15 tools with 2 clamps (optional 3rd clamp)
No. when using MultiTool 15 – 150
MultiTool 5 / 10 station
Tool change time
Single tool 4 s
MultiTool 2 s
Accuracy[2]
Positioning accuracy Pa ± 0.004 in.
Repeatability Ps ± 0.001 in.
TRUMPF CNC control Bosch CML 45
Programmable unloading of parts
Max. part size when using fixed chute 7 x 6 in.
Max. part size when using moving table 18 x 20 in.
Space requirements[3]
Including safety barriers 236 x 229 in.
Power consumption
Average power consumption during production 4.3 kW
Active auto-shutdown 0.3 kW
[1] Up to 220 lbs. sheet weight.[2] Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment, sheet size and position in
the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.[3] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.
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TruPunch 2000
1 Highest productivity in its class.
2 Compact automation.
3 Optimum part quality.
4 Full machining flexibility.
5 High resource efficiency.
TruPunch 2000:Benefits at a glance.
Powerful basic machine.
The compact TruPunch 2000 paves the way for the automated
punching world of TRUMPF – and at a very attractive price.
When required, it delivers high productivity around the clock.
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Productive manufacturing.
With the TruPunch 2000 you will be able to manufacture cost-
effectively even at low utilization rates due to its low investment
and operating costs. Productive processing is ensured by:
Dynamic drives with performance at the level of
higher power classes.
High axis speeds of up to 4252 in/min.
Maximum punching rates of up to 900 strokes
per minute.
Cost-effective automation.
SheetMaster Compact is a cost-effective entry-level solution for
companies looking to exploit the benefits of automated punching
processes. As well as freeing up machine operators for other
tasks, automation also increases process reliability and
productivity. SheetMaster Compact loads sheets onto the
machine and unloads scrap skeletons and microjoint sheets. The
latter allow process-reliable production in multishift operations.
Flexibility and quality down to the finest detail.
Brush tables with loading and unloading aids help you to
handle materials gently while manufacturing. The large
selection of high-quality TRUMPF tools enables you to process
a wide range of parts with great flexibility and top-quality
results. You can also benefit from our decades of experience
in the fields of technology data, software, and service.
Eco-friendly and economical.
The On-Demand Drive feature means that the punching head’s
hydraulics always works at an optimum power level. This
means that less noise is generated during non-productive
times and also reduces the hydraulic load on the overall system.
Additional gains in process reliability and efficient material
utilization are possible through skeleton-free processing.
Productive electro-hydraulic punching head. Brush tables for gentle material handling.
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Technical data:
TruPunch 2000
Work area (X x Y) 100 x 50 in.
Capacity
Max. sheet thickness 0.25 in.
Max. punching force 19 tons
Max. presser foot force up to 2 tons
Max. workpiece weight 330 lbs.
Speeds
X axis 3543 in / min
Y axis 2362 in/ min
Simultaneous (X and Y) 4252 in / min
C axis 180 rpm
Max. stroke rate when punching (E = 1 mm) 900 1 / min
Max. stroke rate when marking 1600 1 / min
Max. acceleration[1]
X axis 393 in / s²
Y axis 157 in / s²
C axis 175 rad / s²
Tools
Linear magazine 17 tools with 3 clamps
No. when using MultiTool 17 – 170
MultiTool 5 / 10 stations
Tool change time
Single tool 4 s
MultiTool 2 s
Accuracy[2]
Positioning accuracy Pa ± 0.004 in.
Repeatability Ps ± 0.001 in.
TRUMPF CNC control Bosch CML 65
Programmable unloading of parts
Max. part size when using fixed chute 7 x 6 in.
Max. part size when using moving table 18 x 20 in.
Space requirements[3]
Including safety barriers 257 x 230 in.
Power consumption
Average power consumption during production 4.5 kW
Active auto-shutdown 0.3 kW
[1] Up to 220 lbs. sheet weight.[2] Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment,
sheet size and position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.[3] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.
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TruPunch 3000
TruPunch 3000:Benefits at a glance.
Energy-efficient electric punching head.
Resource-efficient universal machine.
TRUMPF is the first manufacturer in the world to offer punching machines designed for skeleton-free processing. This innovation
reduces material requirements by an average of 10%, increases process reliability and is extremely user-friendly. With its electric
punching head and an average power consumption of 5.6 kW, the TruPunch 3000 is a very energy-efficient machine.
Careful material handling.
The adjustable die height enables you to process sheet thicknesses of up to 0.25 inches and obtain top-quality and scratch-free
results. For even more convenience, this compact machine can be equipped with an extensive range of automation options designed
to make ideal use of the space available.
1 High resource efficiency.
2 Skeleton-free processing.
3 Scratch-free material handling.
4 Various automation solutions.
5 Flexible part removal.
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Extensive automation.
SheetMaster:
Performs speedy and process-
reliable loading and unloading,
stacking and sorting. Optional
tool changer with space for
additional tools.
Sorter:
Separates good parts from
scrap.
SortMaster Box Linear with
part slider:
Ensures virtually scratch-free
sorting of good parts into
containers, moving in a linear
direction.
DisposeMaster:
Sorts sheet metal scrap,
including slugs, according
to material type.
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Technical data:
TruPunch 3000 medium format
TruPunch 3000 large format
Work area (X x Y) 100 x 50 in. 120 x 60 in.
Capacity
Max. sheet thickness 0.25 in. 0.25 in
Max. punching force 19 tons 19 tons
Max. presser foot force up to 2 tons up to 2 tons
Max. workpiece weight 353 lbs. 507 lbs.
Speeds
X axis 3543 in / min 3543 in / min
Y axis 2362 in / min 2362 in / min
Simultaneous (X and Y) 4255 in / min 4252 in / min
C axis 330 rpm 330 rpm
Max. stroke rate when punching (E = 1 mm) 1000 1 / min 800 1 / min
Max. stroke rate when marking 2500 1 / min 2500 1 / min
Max. acceleration[1]
X axis 472 in / s² 472 in / s²
Y axis 236 in / s² 197 in / s²
C axis 350 1 / s² 350 1 / s²
Tools
Linear magazine 18 tools with 2 clamps 21 tools with 3 clamps
No. when using MultiTool 18 – 180 21 – 210
MultiTool 5 / 10 stations 5 / 10 stations
Tool change time
Single tool 3 s 3 s
MultiTool 0.3 s 0.3 s
Accuracy[2]
Positioning accuracy Pa ± 0.004 in. ± 0.004 in.
Repeatability Ps ± 0.001 in. ± 0.001 in.
TRUMPF CNC control Bosch Rexroth MTX CMP70 Bosch Rexroth MTX CMP70
Programmable unloading of parts
Max. part size with part removal flap 20 x 20 in. 20 x 20 in.
Space requirements[3]
Including safety barriers 197 x 256 in. 228 x 301 in.
Power consumption
Average power consumption during production 5.6 kW 5.6 kW
Active auto-shutdown 0.3 kW 0.3 kW
[1] Up to 220 lbs. sheet weight.[2] Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.[3] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.
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TruPunch 5000
1 Unbeatable productivity.
2 Reliable production.
3 Versatile forming.
4 Optimal part quality.
5 Individual automation.
Productive high-end machine.
The TruPunch 5000 sets new standards when it comes to
productivity. This is facilitated by features such as the zero-
backlash drives, which permit maximum axis accelerations.
You will also benefit from the high rotation speed of the C
axis which enables extremely fast tapping and the productive
machining of complex contours. With the powerful hydraulic
drive, you can punch at rates of up to 1,600 strokes per minute
and mark at rates of up to 2,800 strokes per minute.
Smart, reliable production.
Through its integrated smart functions, the machine thinks for
itself: It identifies potential problems and is even able to resolve
them in some cases. In any event, these intelligent functions make
the operator’s job easier, whether loading with the SheetMaster
or unloading with the GripMaster. The variable vacuum slug
removal feature adapts the suction power precisely to match
the material being machined.
Nimble and versatile.
Using retractable clamps, you reach the clamp dead area
without the need for resetting, saving yourself a lot of valuable
time that would otherwise be spent on programming. This
allows you to process the entire sheet in a single operation
and to do so quickly, with flexibility, and with high precision.
From forming to roller deburring: with the TruPunch 5000,
you can perform a wide range of tasks.
TruPunch 5000:Benefits at a glance.
Intelligent automation.
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Taking quality into a new dimension.
The active die ensures that parts are scratch-free. When
positioning the sheet, the die is lowered so that it does not
come into contact with the material being processed. With
the active forming stroke from below, the die achieves form sizes
and heights that were previously unattainable. With these useful
features, you can attain maximum part flexibility and part quality.
As an option, the TruPunch 5000 is also available with
programmable stripping force for imprint-free surfaces.
Earn more automatically.
You can choose the level of automation for your TruPunch 5000
that suits you and expand it in stages. Your benefits with
automation include:
Increased machine utilization through a variety of
automation components such as the SheetMaster.
Expanded storage capacity and optimal tool change
speed with the ToolMaster Linear automation for 18,
54 or 90 tools.
Increased process reliability in automated multishift
operations with the help of smart functions.
TruPunch 5000 – the fastest punching machine in
the world.
Scratch-free processing with active die. Maximum flexibility through retractable clamps.
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Technical data:
TruPunch 5000 medium format
TruPunch 5000 large format
Work area (X x Y)[1] 100 x 50 in. 120 x 60 in.
Capacity
Max. sheet thickness 0.3 in. 0.3 in.
Max. punching force 25 tons 25 tons
Active presser foot force up to 2 tons up to 2 tons
Max. workpiece weight 441 lbs. 507 lbs.
Speeds
X axis 3937 in / min 3937 in / min
Y axis 2362 in / min 2362 in / min
Simultaneous (X and Y) 4567 in/ min 4567 in / min
C axis 500 rpm 500 rpm
Max. stroke rate when punching (E = 1 mm) 1600 1 / min 1350 1 / min
Max. stroke rate when marking 3000 1 / min 3000 1 / min
Max. acceleration[2]
X axis 984 in / s² 866 in / s²
Y axis 472 in / s² 394 in/ s²
C axis 350 1 / s² 350 1 / s²
Tools
Linear magazine 18 tools with 3 clamps 21 tools with 4 clamps
No. when using MultiTool 18 – 180 21 – 210
MultiTool 5 / 10 stations 5 / 10 stations
Tool change time
Single tool < 3 s < 3 s
MultiTool 0.3 s 0.3 s
Accuracy[3]
Positioning accuracy Pa ± 0.004 in. ± 0.004 in.
Repeatability Ps ± 0.001 in. ± 0.001 in.
TRUMPF CNC control Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL
Programmable unloading of parts
Max. part size with part removal flap 20 x 20 in. 20 x 20 in.
Space requirements[4]
Including safety barriers 266 x 240 in. 299 x 276 in.
Power consumption
Average power consumption during production 9.5 kW 9.5 kW
Active auto-shutdown 0.5 kW 0.5 kW
[1] Without repositioning.[2] Up to 220 lbs. sheet weight.[3] Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.[4] Approximate values. Exact specifications can be found in the most recent installation plan.Subject to alteration. Only specifications in our offer and order confirmation are binding.
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Components that pay off.
Efficient, economical production through automation.
Everything from a single source: there are no interface problems.
Optimized material flow and enhanced process reliability boost productivity.
Increase capacity by running highly automated multishift operations up to 24 hours a day.
Careful material handling ensures more efficient material usage.
Clearly organized storage gives you fast access to materials and saves space.
SheetMaster SheetMaster Compact Cart systems SortMaster Box SortMaster
Box Linear GripMaster ToolMaster Linear DisposeMaster TruStore Stopa storage
solutions
Compatible machines:
TruPunch 2000
TruPunch 3000 [1] [2]
TruPunch 5000
[1] With integrated tool changer (optional with SheetMaster). [2] With option “skeleton-free processing”.
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SheetMaster: Fast and reliable loading and unloading,
stacking and sorting.
SheetMaster Compact: Space-saving and inexpensive entry
level automation solution for loading sheets and unloading
microjoint sheets and scrap skeletons.
Cart systems: Double your loading and unloading capacity
by deploying versatile storage and sorting solutions for raw
materials and finished parts.
SortMaster Box: Sort finished parts into 4 standardized,
stackable containers.
SortMaster Box Linear: Virtually scratch-free sorting of
finished parts into containers traveling on horizontal rails.
GripMaster: Fast and reliable removal and stacking of sheet
skeletons parallel to the loading process.
ToolMaster Linear: Modular tool storage system for 18, 54
or 90 tool stations.
DisposeMaster: Conveniently sorts shredded sheet skeletons
and stubs according to material type.
TruStore: Modular and upgradable storage and shelving system
provides a well-organized, space-saving storage solution.
Stopa storage solutions: For special requirements we also
offer highly customizable storage solutions in cooperation with
our partner, Stopa.
SheetMaster SheetMaster Compact Cart systems SortMaster Box SortMaster
Box Linear GripMaster ToolMaster Linear DisposeMaster TruStore Stopa storage
solutions
Compatible machines:
TruPunch 2000
TruPunch 3000 [1] [2]
TruPunch 5000
[1] With integrated tool changer (optional with SheetMaster). [2] With option “skeleton-free processing”.
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Programmed for success.
Software:
TruTops Boost: Your benefits at a glance.
From geometry to NC program faster than ever before.
Everything monitored: Single software solution for all order processes.
Everything under control: Intuitive user interface supports flexible working.
Everything faster: Boost technology with productive automated functions.
Innovative Boost technology + new operating philosophy = TruTops Boost.
TruTops Boost takes you faster than ever from the geometry to the NC program.
TRUMPF’s TruTops Boost is the software solution for designing and
programming laser, punching and bending machines that lets you increase
your performance at the touch of a button. The software combines all order
processing steps, from the geometry through to the completed NC program,
in a single all-in-one solution. Its intuitive operating philosophy guides you
through the software in a simple, process-oriented manner while allowing
you to keep an overview of your orders. Thanks to its numerous automated
functions, the inno vative Boost technology also makes you unbeatably fast.
With it, you become more profitable and boost your business!
Talk to your TRUMPF contact to find out when TruTops Boost will be available
to you. Until then, our TruTops Punch software can offer you optimum
support. We recommend our TruTops Fab software as the ideal production
control system for your requirements.
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Service like no other.
TruServices:
Regardless of the TRUMPF technology you use, you will always
get the best service. With the award-winning spare parts
logistics at TRUMPF, we guarantee the highest availability of spare
parts and provide you with the products you need in the shortest
time. TRUMPF offers you individual financing solutions quickly and
without a lot of paperwork. Our service technicians are highly
trained and always available when you need them. A Service
Agreement
is the ideal way of ensuring the highest availability of your machine.
Should your requirements change, we have flexible upgrading
options and technical innovations that will make your machine
even better. Our broad range of training courses with experienced
trainers and hands-on practice will give you a head start in
understanding and operating your machine.
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical and
efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop shop
for all of your technology needs: machines, automation, storage technology and services.
Throughout the lifecycle of your machine.
Financing
Bending Tools
Punching Tools
Software
Spare Parts
Pre-owned Machines
Consulting
Customer Training
Product Enhancements
Service Agreements
Technical Service
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TRUMPF is certified according to ISO 9001:2008
TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032Phone: 860 255 6000 · Fax: 860 255 6421E-mail: [email protected] · Homepage: www.us.trumpf.com
