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Trusted Technology - Solid Strength Trusted Technology Solid Strength WELCOME TO ALL DELEGATES
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Trusted Technology - Solid Strength

Trusted Technology – Solid Strength

WELCOME TO

ALL

DELEGATES

Trusted Technology - Solid Strength

ENVIRONMENTAL EXCELLENCE

AWARD PRESENTATION

by

VASAVADATTA CEMENT

SEDAM

Trusted Technology - Solid Strength

•Vasavadatta Cement (VC) is a premier cement manufacturing unit founded in

the year 1983 .

• Vasavadatta Cement is a unit of Kesoram Industries .

Our Chairman is Syt. B.K.Birlaji.

•We are producing Birla Shakti Cement -43 GR-OPC,

Birla Shakti Cement -53 GR-OPC and Birla Shakti (PPC) brand of Cement

• Aims at Zero Breakdown, Zero Accident, Zero Defect, Optimum Inventory and

Clean Environment involves each and every employee across the order.

PRODUCTS Cement Plant,

Power plant,

Captive

Limestone Mine

At Sedam,

Gulbarga District,

Karnataka

Trusted Technology - Solid Strength

PLANT CONSENTED CAPACITIES

CLINKER : 6.0 Million MT/Annum

CEMENT : 9.0 Million MT/Annum

POWER : 79.2 MW

INJEPALLI LIMESTONE MINE

LIMESTONE : 9.0 Million MT/Annum

SHALE : 0.5 Million MT/Annum

Trusted Technology - Solid Strength

TOTAL AREA

Cement Plant & Power plant : 160.22 ha

Colony : 66.3 ha

Mine area

Total mine lease area : 897.86 ha.

Broken area : 150 ha.( As on March-18)

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Environment Policy

★ PREVENTION OF POLLUTION INCIDENTAL TO PLANT OPERATIONS.

★ COMPLIANCE WITH ALL APPLICABLE LEGAL AND STATUTORY

REQUIREMENTS.

★ CONSERVATION OF NATURAL RESOURCES.

★ CONTINUAL IMPROVEMENTS IN OUR ENVIRONMENTAL PERFORMANCE BY

IMPLEMENTING ENVIRONMENTAL MANAGEMENT SYSTEM.

Trusted Technology - Solid Strength

We target to achieve Zero Pollution and Excellent in environment control such as Wastewater treatment, anti-air pollution, Noise control and Vibration control

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Pollution Control: Augmentation of existing Pollution Control Devices i.e. the

RABH bags were replaced with fibre glass acid resistance

with membrane lamination to meet the emission levels less

than 30 mg/Nm3.

Water Conservation: The overall capacities of Rain water harvesting pits are 44

Lakh m3, located at Mines & Captive Power Plant area. Air

cooled condensers (ACC) are installed at CPP (IV & V) with

a huge savings of water saved 2400 m3/Day.

Green house Gases: Reduction in GHG emissions by adopting energy conservation

measures

Environment Road Map

Trusted Technology - Solid Strength

Environment Road Map

Fugitive dust Control: VC has adopted standard engineering practices for

control of Fugitive emissions. i.e., Installation of Bag

filters at all transfer points, water sprinklers & Belt

curtains are provided, adopted wet drilling at mines

and fixed water sprinklers at Mines Haulage roads

and water sprinklers at Wagon tippler area.

Contd…

Alternate Fuels: VC has adopted Green Technology “Hot Disc

Reactor” which is first in Asia for usage of Alternate

Fuels for maximum of utilisation of Hazardous &

Non-Hazardous waste in cement kiln and will reduce

carbon Foot prints

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Devesh Kumar Mishra Plant Head

S.Patil

GM-Envi.

Veerabhadrarao Sr.Engineer-Env.

Shiva Kumar.S.G

Asst.Officer.Env

ENVIRONMENT ORGANIZATION IN PLANT

Trusted Technology - Solid Strength

Environment Department

Environment cell is provided with well qualified Engineers three persons holding

Post Graduation in Environment to carryout various activities and reporting to

Plant Head.

Fully fledged Environmental Lab is equipped with 3 nos. of Stack Monitoring kits,

5 No. of AAQ equipments, 2 No’s Personal sampler, 2 no. of Noise level meters,

B.O.D incubator, DO meter, Spectrophotometer, Quintox gas Analyzer & Potable

Flue gas analyzers etc. Monitoring of AAQ and stack emissions are being carried

out as per the SPCB guidelines & monthly reports are being submitted to SPCB,

half yearly reports and yearly reports are being submitted to statutory authorities.

For all the major stacks we have installed online Continuous Emission Monitoring

System which is connected to CPCB server for stack emissions.

Environment team is following and complying all the stipulations made by Ministry

of Environment & Forest /CPCB/KSPCB.

Trusted Technology - Solid Strength

Environment Lab

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

S. No. Report Periodicity Statutory

Authority

1. Water Report Monthly KSPCB

2. Air Report Monthly KSPCB

3. Hazardous Waste Report Monthly KSPCB

4. Water Cess Returns Monthly KSPCB

5. Fly ash consumption Report Quarterly report KSPCB

6. Monitoring report Quarterly report MPCB

7. Battery Return Half Yearly KSPCB

Environment Compliances

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Contd…

8. All EC Compliance Half Yearly MoEF/ KSPCB/

CPCB

9. Statistical Report of Stack,

AAQ & Fly Ash Utilization

Half Yearly MoEF/ KSPCB

10. Environmental Statement Annual KSPCB/ MoEF

11. Fly Ash Report Annual KSPCB

12. Hazardous Waste Report Annual KSPCB

13. E- Waste Report Annual KSPCB

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Public disclosure

CEMS & CAAQMS Display board at Factory main gate

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

ISO 14001-ENVIRONMENTAL MANAGEMENT SYSTEMS

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

To Reduce GHG Emission VC has taken up the

following initiatives

1. Increase in Bulk Loading

2. Use of More Chemical Gypsum than Imported Gypsum

3. Transportation of fly ash by Rail

4. Gypsum by rail or by truck Based on Reverse cement transportation

5. Celebration of No-Vehicle day celebration

6. Emission Monitoring of Vehicle every quarter at our Garage Department

with External Agency

7. More and More Plantation .

8. Education to Transporters for optimum use of Vehicle.

Top Management Commitments

• Reduce GHG emissions from existing facilities by 2-3 % by next Two

year.

• ••Reduce Vendor /Customer GHG emissions by 5 %

• ••Use alternative or renewable sources of energy to cater 10 % of energy

needs

• Focus on energy efficiency with equal emphasis on clean energy

knowing the limitations of energy efficiency.

• ••To project energy efficiency: renewable energy mix of 10:90 to reach the

goal of reduction of GHG intensity and figures.

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

AWARENESS TRAINING PROGRAM 1. Conducted awareness training program on GHG to the staff and

Workers

2. Conducted Kaizen presentations to create awareness onconservation and Importance of GHG emission

3. Displayed company policy and Energy policy with wall postersmentioning the top management commitment towards GHG

4. Internal training to the employees

5. Internal Training is done to make GHG Inventorisation bytrained Staff.

6. Plantation and green belt development within the fence andBeyond the fence.

7. Conducting brain storming sections to the employees andimplementing the ideas for GHG reduction and productivity.

Trusted Technology - Solid Strength

Sp.Net CO2 in kg / MT of Cement

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Emissions Performance

VC has installed 09 Continuous Emission Monitoring System for

monitoring of SPM, SO2 and NOx are installed at all major stacks of

Cement & Thermal Power Plants, which records the emission level

continuously and the data is being transferred to CPCB Servers.

Latest technology of Reverse Air & Pulse Jet Bag Houses are

installed at Units of I to IV Raw-Mill / Kiln to maintain the

emission level below 30 mg/Nm3.

Covered Storage sheds are provided for storage of Raw Materials.

Three Phase transformers are installed at Cement and Power Plant

In Cement Mill – I & II Bag Houses are installed in place of ESP‘s

to maintain stack emission less than 30 mg/Nm3

Trusted Technology - Solid Strength

VC has installed 09 Continuous Emission Monitoring System for

monitoring of SPM, SO2 and NOx are installed at all major stacks

of Cement & Thermal Power Plants, which records the emission

level continuously and the data is being transferred to CPCB

Servers.

PM-Analyzer SO2 & NOx Analyzer

Trusted Technology - Solid Strength

Raw Mill/ Kiln - I Bag house Raw Mill/ Kiln –II Bag house

Raw Mill/ Kiln –III Bag house Raw Mill/ Kiln –IV Bag house

Trusted Technology - Solid Strength

Three phase Transformers are installed at all ESP’s in Cement plant &

Power plant to control particulate matter to meet the emission level

less than 30 mg/Nm3

Trusted Technology - Solid Strength

Annual Avg.Stack Emission Levels of Particulate matter in Cement Plant

FY 2017-18

0

5

10

15

20

25

30

Kiln Cooler

Cement MillCoal Mill

30 30 30 30

23

29 2827

Emis

sion

leve

l in

mg/

Nm

3

MoEF Norms

Actual

0

10

20

30

Kiln Cooler

Cement Mill

Coal Mill

30 30 30 3021

2529

27

Em

issi

on

lev

el

in m

g/N

m3

MoEF Norms

Actual

0

10

20

30

Kiln Cooler

Cement Mill

Coal Mill

30 30 30 3021

2529

27

Em

issi

on

leve

l in

mg

/Nm

3

MoEF Norms

Actual

0

10

20

30

Kiln Cooler

Cement Mill

Coal Mill

30 30 30 30

2126 28

27

Emis

sio

n le

vel i

n m

g/N

m3

MoEF Norms

Actual

Unit-I Cement Plant Unit-II Cement Plant

Unit-III Cement Plant Unit-IV Cement Plant

Trusted Technology - Solid Strength

0

100

200

300

400

500

600

700

800

Kiln - 1 Kiln - 2 Kiln -3 Kiln- 4

100 100 100 100

3 6 10 16

800 800 800 800

325380 376

516

SO2 Limit

SO2 Actual

NOx Limit

NOx Actual

Gaseous Emissions SO2 & NOx (Kiln 1, 2, 3 & 4 in mg/Nm3) FY 2017-18

Trusted Technology - Solid Strength

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

Mines Power Plant Dairy farm Staff club Lions bhavan

PM 10 Limit

PM 10 Actual

PM 2.5 Limit

PM 2.5 Actual

Annual Avg Ambient Air Quality – PM10 & PM2.5 (µg/m3)

values FY 2017-18

Trusted Technology - Solid Strength

0.0

20.0

40.0

60.0

80.0

Mines Power Plant

Dairy farm

Staff club Lions bhavan

SO2 Limit

SO2 Actual

NOX Limit

NOX Actual

Annual Avg Ambient Air Quality – SO2 & NOX (µg/m3)

values FY 2017-18

Trusted Technology - Solid Strength

Pollution Control Equipments

We have following pollution control equipments

ESP’s : 09

Bag House’s : 13

Bag Filters : 102

Bag filters : 23

(Fugitive emission)

We have spent 127.15 Crores on PCE

(As on March 2018)

Trusted Technology - Solid Strength

Cement Mill –I Bag house Cement Mill –II Bag house

In Cement Mill – I & II Bag Houses are installed in place of

ESP‘s to maintain stack emission less than 30 mg/Nm3

Trusted Technology - Solid Strength

Dense phase conveying system is installed to transfer cooler

ESP dust to Cement mill hopper directly

Trusted Technology - Solid Strength

SO2 reduction in Cement and Captive Power Plant

SO2 emissions from cement plant are maintaining the emission levels as

per MoEF & CC norms of Cement Plant < 100 mg/Nm3.

Trail run has been successfully conducted for Adding lime stone to coal for

reduction in SO2 emissions from power plant to maintain the emission

levels as per MoEF & CC norms of Thermal Power Plant < 600 mg/Nm3.

NOX reduction in Cement and Captive Power Plant

NOX emissions from cement plant are maintaining the emission levels as per MoEF & CC norms of Cement Plant < 600 mg/Nm3.

Low NOx burners are installed at Cement Units to control NOx emissions

NOX emissions from captive power plant are maintaining the emission levels as per MoEF & CC norms of Cement Plant < 600/300 mg/Nm3.

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Water Prevention & Control Measures

★ VC is Zero Liquid discharge Plant and ensure that no wastewater is

letting out.

★ 100% Wastewater generated at Power plant is treated and re-used in

Cement Manufacturing process & Gardening.

★ VC has provided a full-fledged sewage treatment plant STP for

sewage water generated at colony.

★ No wastewater is released from Cement Plant as the water is being

used for cooling purposes.

★ Entire colony, factory and Mines area rain water is being collected

and re-used in Cement Plant.

Trusted Technology – Solid Strength

Air Cooled Condensers are installed at CPP-IV & CPP-V saving

2400 m3 water per day

Lawn Below ACC’sAir Cooled Condensers (ACC)

Trusted Technology - Solid Strength

Waste Water Utilization :

Waste water generated in power plant is neutralized and after

treatment utilizing for cement manufacturing process.

DM plant waste water and

cooling tower blow down

water is mixed in this tank and

used in gardening / cement

manufacturing process

Trusted Technology - Solid Strength

Installation of surveillance system at Power plant

Installation of camera and flow

meter in the pipeline provided

for carrying the Treated effluent

from Power Plant to Cement

Plant.

Flow Meter

Installation of Camera as shown

in the picture

Trusted Technology - Solid Strength

Waste Water Utilization:

Total waste water generated in colony treated in STP and treated

water utilizing for gardening.

We have sewage treatment plant of capacity 472.5 KLD for

treatment of colony sewage water.

VC is not letting out any waste waster in to Environment. It is

ensured that no waste water is discharged.

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Door enclosure was made at CSP-III, due to this fugitive dust

emissions are controlled.

In place of belt curtains, iron sheets are fixed for controlling

fugitive emission in CSP-II.

Water tanker spraying water on Lime stone heaps, Water Spray

Nozzles & Belt curtains arrangement to reduce dust emission

levels at L.S.Crusher Hopper during unloading of Lime Stone

from Dumpers & water sprinkling on mines.

Water spray nozzles to suppress dust are provided at various

transfer points.

Dry fog system is provided at discharge chutes and transfer

towers to prevent fugitive dust emission at Power Plant.

Fugitive Emission Control

Trusted Technology - Solid Strength

Door enclosure were placed

at CSP-III, to control fugitive

dust emissions

In place of belt curtains, iron

sheets are fixed for controlling

fugitive emission in CSP-II

Trusted Technology - Solid Strength

Water tanker spraying water on Lime stone heaps, Water Spray Nozzles & Belt

curtains arrangement to reduce dust emission levels at L.S.Crusher Hopper

during unloading of Lime Stone from Dumpers & water sprinkling on mines

Haulage roads.

Water spraying

on Lime stone

Heaps

Water sprinkling

on roads

After

Before

Trusted Technology - Solid Strength

M/s NIVIS, ITALY Dust Suppression System based on Water Mist

Technology is used to control fugitive emission away from 25 to 50

meters during loading and unloading of raw materials like Coal and

Limestone.

Truck mounted at Mines areaFixed at Coal handling area

Trusted Technology - Solid Strength

Water Spray Nozzles at Wagon Tippler hopper to reduce

the dust emission.

During unloadingBefore unloading

Trusted Technology - Solid Strength

Additionally 23 Bag Filters are installed at all the transfer

points for controlling of Fugitive dust

Trusted Technology - Solid Strength

To maintain Plant, Mines, colony neat , total Eight Sweeping

machines are operated along with manually operated Roots

Hako floor Sweeping machines.

Trusted Technology - Solid Strength

contd..

Trusted Technology - Solid Strength

Wet drilling method & dust free loading of limestone from

water logged heap at mines

Wet Drilling Water Logged Heap

Trusted Technology - Solid Strength

Static water sprinkling in mines

haulage roadsWater sprinkling on Mines

Haulage roads

Trusted Technology - Solid Strength

Laid 40,000 Sq. Meter Cement Concrete bed for

Truck Parking Area to control fugitive emission

Trusted Technology - Solid Strength

Concrete roads have been laid in Colony, Factory and Mines to

avoid dust due to vehicular traffic.

Colony road Plant road

Trusted Technology - Solid Strength

TPS Vacuum Cleaner machine is being used at Packing Plant

for cleaning of floors & Bag Cleaning Device is being used at

Packers

Vacuum Cleaning Device Bag Cleaning Device

Trusted Technology - Solid Strength

For control of fugitive dust emissions during transportation of

limestone, a closed conveyor system of Length 1.4 km is laid

from Mines Crusher to Cement plant

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Continuous Ambient Air Quality monitoring systems are

installed at two locations in cement & Thermal power plants in

order to monitor PM10, PM2.5, SO2 & NOx and the data is being

transferred to CPCB Servers.

CEMS & CAAQMS Display board at Main Gate Area.

Latest technology of Reverse Air & Pulse Jet Bag Houses are

installed at Units of I to IV Raw-Mill / Kiln to maintain the

emission level below 30 mg/Nm3.

Covered Storage sheds are provided for storage of Raw Materials.

Ambient Air Quality Performance

Trusted Technology - Solid Strength

Continuous Ambient Air Quality monitoring systems are

installed at two locations in cement & Thermal power plants in

order to monitor PM10, PM2.5, SO2 & NOx and the data is being

transferred to CPCB Servers.

CAAQM’s at TPP CAAQM’s at new Admin Building

Trusted Technology - Solid Strength

CEMS & CAAQMS Display board at Factory main gate

Trusted Technology - Solid Strength

Covered Storage sheds for Raw Materials

Gypsum storage shed Laterite storage shed

Trusted Technology - Solid Strength

Coal shed at power plant Lime stone and coal shed at

Cement Plant

Contd..

Trusted Technology - Solid Strength

Caution boards for High Noise Areas

Trusted Technology - Solid Strength

POLDOS SC DUCTS INSULATED

TO REDUCE NOISE

BOOSTER FAN & DUCTING INSULATION

TO REDUCE NOISE & HEAT POLLUTION

Trusted Technology - Solid Strength

Acoustic enclosures for Turbine Generator at Power Plant

Provided

Acoustic

enclosure for

passage Near

TPP Office

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

WATER SOURCES & CONSUMPTIONS

(2016-17 & 2017-18)

CONSUMPTION in KL/Annum

Financial

YearKagina

Rain Water

Harvesting Pits –

Mines & TPP

Total water

consumption % of rain water

Utilisation

2016-17 8,02,355 12,41,987 20,44,342 60.75 %

2017-18 4,68,568 13,95,448 18,64,016 74.86 %

0

5,00,000

10,00,000

15,00,000

20,00,000

25,00,000

2016-17 2017-18

Kagina

RWH Pits Mines & TPP

Total water consumption

Trusted Technology - Solid Strength

RAIN WATER HARVESTING SYSTEM AT VC

Rain water as collected from the catchment area channelized through garland drains

into the mine pits.

Two rain water harvesting pits in VC, one at Mines and another at Power Plant.

Mines pit water reservoir capacity is 40 Lakh m3.

Power Plant pit capacity is 4 Lakh m3.

This reservoir supplies water during lean period.

Evaporation losses are minimised by spraying alcosol-44 on surface during summer

season.

Trusted Technology - Solid Strength

Rain water collecting in Mines Area Through Proper Channel

Trusted Technology - Solid Strength

View of Rain Water Harvesting Pits

Rain water Harvesting Pit

at TPP areaRain water Harvesting Pit at

Mines area

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

UTILIZATION OF SOLID WASTE

Top soil generated during mining operation is used for

constructing bund along lease area and green belt development

inside plant & colony.

Fly Ash & Bed ash generated at our captive Thermal power Plant

is used 100 % in cement manufacture and also consume fly ash

generated from RTPS / NTPC, Ramagundam / Parli for cement

manufacture.

Bed ash

Chemical gypsum a waste of fertilizer industry is also used at our

plant for manufacture of cement.

Trusted Technology - Solid Strength

Pneumatic conveying system to Transfer the Fly ash from

Captive Power Plant to Cement Plant.

Transport of Fly ash is done by closed tankers & Wagon.

FLY ASH TANKER IS BEING UNLOADED PNEUMATICALLY

Trusted Technology - Solid Strength

Adopting environment friendly technologies for waste management.

Co-processing being a recovery process is higher in waste management

hierarchy over land filling.

VC has adopted a collection, segregation, storage and disposal facility and

made policy guidelines for waste management by forming a scrap

committee. The Plant generated segregated waste/Scrap items are approved

from the scrap committee are weighed & transported to scrap storage yard.

Used oil, E-waste & Battery waste generated in the plant is disposed off to

KSPCB authorized recycler .

Used oil generated in the plant is disposed off to KSPCB authorized

reprocessor.

The Hazardous/Non-Hazardous waste procuring from other industries are

used for co-processing in our cement Kiln.

Trusted Technology - Solid Strength

WASTE OIL STORAGE PLAT-FORM

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Alternate Fuels: VC has adopted Green Technology Hot Disc Reactor which

is first in Asia for usage of Alternate Fuels for maximum of

utilisation of Hazardous & Non-Hazardous waste in

cement kiln.

Benefits:

Reduction in Green House gases emission & related benefit of carbon

trading.

Conversion of waste into energy / as a raw mix component.

Reduced burden on TSDF.

Conservation of fossil fuel resources.

Immobilization of toxic and heavy material.

Reduction in energy / cement production costs

Trusted Technology - Solid Strength

Alternate Fuel Co-Processing System in

Hot Disc

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Disposal of plastic waste causing a big Problem for Environment .Goa PCB & Municipal corporation visited VC site for solution. They Witnessed HDR

installed for scientific AF Co- processing.VC conducted trial of plastic waste with support & guidance of Indian Centre for Plastics in

the Environment(ICPE) & KSPCB. Trial run demonstrated that there was no negativeinfluences on stack emissions & kiln product quality.

Goa Govt. joined hands with VC for safe Co-processing of plastic waste& MOU signed.Goa PCB & monitoring cum working committee, established material recovery facility

/Balling station as joint ventureDry Waste is send to VC for Co-Processing.Goa PCB issued appreciation letter for this joint effort for safe disposal of plastic

Usage of Goa Municipal waste In HDRDisposal of plastic waste & other Non- Recyclable waste from Goa To VC

Trusted Technology - Solid Strength

Sunrays Bengaluru an authorized concerned for handling Non hazardous Industrialwastes.

They take various type of wastes form industries, segregate them into biodegradable &non Biodegradable wastes

In the process of waste disposal non bio degradable plastic are segregated & Baled.These baled plastic are supplying to VC for Co processing to convert waste to energy.Sunrays Bengaluru issued appreciation letter for this joint effort for safe disposal of plastic

Usage Sunrays Compost Plastic waste In HDRDisposal of plastic waste & other Non- Recyclable waste from Bengaluru To VC

Trusted Technology - Solid Strength

ALTERNATE FUEL STACKING & HANDLING

METAL SCRAP YARD

Waste Tyres Stacking & Handling ( from out side source)

Plastic Waste ( from out side source)Goa Plastic Waste 3M Plastic Waste,Bengaluru Sunrays Compost Waste, Bengaluru

Shredded Tyre Chips

CARBON BLACK C0-PPROCESSING IN COAL MILL

HOPPER

RAL(VFD)

Pneumatic conveying line to

Hopper

Hopper to Mill feeding system

Pneumatic line

Trusted Technology - Solid Strength

Carbon Black pneumatically hopper loading & mixing with coal in coal mill weigh

feeder

Trusted Technology - Solid Strength

HAZARDOUS STORAGE WASTE:

BENZOFURAN STORAGE SHED

Trusted Technology - Solid Strength

Utilization of Alternate Fuels in Cement KilnS.No Alternate Fuel

2015-16

(MT)

2016-17

(MT)

2017-18

(MT)

2018-19

As on

Sept-18

(MT)

1 Benzofuran

22386

(Approx)

24416

(Approx)

21771

(Approx)

19564

(Approx)

2 Carbon black

3 Agriculture waste

4MSW-RDF

(GOA & BBMP)

5Plastic waste

(3M , Sunrays

composts & Railways)

0

20000

40000

2015-16 MT 2016-17 MT 2017-18 MT 2018-19 MT as on Sept-18

22386 24416 21771 19564

AFR Co-processed

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Utilization of

cheaper and other

renewable energy

sources. Explore

utilization of waste

and hazardous

material as

alternate source of

thermal energy.

ENERGY POLICY

Trusted Technology - Solid Strength

Sl. No. Description

1 Installation of Solar Street Lights at Mines

2 Solar Water Heaters at Industrial Canteen, Guest House & Dairy

3 Installation of Solar Street Lights at Power Plant

4 Installation of Turbo Ventilator at TG-3

5 Installation of Solar Street Lights at Power Plant & Mines (42 Nos.)

6 Installation of Solar Water Heaters at B-Type quarters.

7 Installation of Turbo Ventilators in place of Exhaust Fans at TG Hall (24Nos.)

8 Installation of 200 kW Roof Top Solar System at VIP Guest House & other Locations

Trusted Technology - Solid Strength

Solar street lights installed at power plant & mines and solar water

heaters at dairy farm and guest house

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

S.No. LOCATION AREA (Ha)

1 Factory area 41.5

2 Colony 23.0

3. Mines 20.5

Total 85.0

Year Colony Factory Mines Total Survival %No. of

Survivals

Total 221734 193254 158179 573167 57 326671

The Details of Tree Plantation in Vasavadatta Cement Factory, Colony

and Mines area from 1983-84 to 2017-2018 As on March-18

Trusted Technology - Solid Strength

PROPOSED AFFORESTATION PROGRAMME

PROGRAMME DURING THE NEXT FIVE YEARS

No of saplings

Within The Lease Area 2019-20 6000

2020-21 6500

2021-22 6000

2022-23 6500

2023-24 6500

Total 31500

Outside The Lease Area

2019-20 2000

2020-21 2000

2021-22 2000

2022-23 2000

2023-24 2000

Total 10000

VC has a full-fledged nursery to take care of plantation

development.

Trusted Technology - Solid Strength

PLANTATION AT CHAIRMAN BUNGLOW

Trusted Technology - Solid Strength

Plantation at Staff Recreation club

Trusted Technology - Solid Strength

Trusted Technology - Solid Strength

Plantation at Colony Temple

Trusted Technology - Solid Strength

Plantation at Guest House

Trusted Technology - Solid Strength

Afforestation photographs at colony

Trusted Technology - Solid Strength

Aerial view of VC- colony

Trusted Technology - Solid Strength

Afforestation photographs at Cement Plant

Afforestation Near stores Afforestation Near Clinker

Storage shed of unit-III & IV

Trusted Technology - Solid Strength

Afforestation photographs at Cement Plant

Afforestation Near Factory Main

gate

Afforestation Near Civil Office

Trusted Technology - Solid Strength

Afforestation photographs at Power Plant

Trusted Technology - Solid Strength

Afforestation photographs @ Mines area

Trusted Technology - Solid Strength

VASAVADATTA CEMENT (GAK) SEDAMTree Plantation Activities carried out in Surrounding Villages

YEAR No of Plants Planted 2008-09 22052009-10 22002010-11 25942011-12 26942012-13 31972013-14 35602015-16 30052016-17 37882017-18 1040

Trusted Technology - Solid Strength

Plantation Programs in surrounding villages

Tree Plantation Programme Batgera

Tree Plantation Programme Batgera

Tree Plantation Programme Kurkunta

Village

Tree Plantation Programme Kodla

Cross Sedam

Tree Plantation Programme Aadki

village

Tree Plantation Programme Ranjol

Village

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Trusted Technology - Solid Strength

FLORA AND FAUNA OF THE AREA:

Visual survey was conducted to record the available flora and fauna around the

area. Some of the information was gathered from the local habitants. Survey of the

mild plants as well as cultivated crop plants was made and all the available

information was recorded.

The minor crops in the area:

S.NO. COMMON NAME TECHNICAL NAME FAMILY NAME

1 Bengal Gram Cicar arictinum Papilionaceae

2 Ground nut Arachis hypogea Papilionaceae

3 Sunflower Helianthus annus Asteraceae

4 Grapes Vitis Vinifera Vitaceae

5 Caster Ricinus Communis Euphorbiaceae

6 Red Gram Cajanus Cajam Papilinoceae

7 Tomato Lycopessicum esculentum Salanaceae

8 Cabbage Brassica Oleracia Brassicaceae

9 Wheat Triticum aestivcum Poaceae

10 Onion Allium Cepa Liliaceae

11 French bean Phaseolus Vulgaris Papilionaceae

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Among the fauna of the area, reptiles found in the study region include.

Cobra

Krait

Rat snake

Vine snake

Calotes etc.

The bird community includes the following types:

Parrot

Sparrow

Crow

Myna

Bulbul

Hawk

Wood pecker

Spotted owl

Spotted dove

Peacock

Nightingale

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Riplicability of the Idea Implemented within the Sector

Vasavadatta Cement is a Second Green Field project by Kesoram Industries Ltd and

IS/ISO 9001, 14001, 18001 & 50001 Certified Company and Green-Co Platinum -2016

& Green Product Certification in 2018 and is one of the nation's largest cement

manufacturer providing high quality cement products and reliable services to our clients

and communities across India under the flagship brand Birla Shakti Cement.

Our main vision is to conserve the Environment through new technologies, new

initiatives for conserving the Sustainable environment and its development to comply

with Environmental Protection Act.

Installation of RABH bags of fibre glass acid resistance

with membrane lamination to meet the emission levels less

than 30 mg/Nm3 .

Three phase transformers were installed at all ESP’s of

Cement and Power Plant.

Maximum utilization of AFR to reduce carbon foot prints.

Conservation and Maximum utilization of rain water to

reduce water intake from

surrounding sources

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Green Product Certification by CII-2018

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Trusted Technology - Solid Strength

Ambulance & Health Care

Facilities at OHC

1 Clinical Laboratory – Routine Blood,

Urine, Sputum examination

2 X-Ray.

3 ECG

4 Spirometry - to carry lung function test

5 Audiometer - for hearing assessment

6 Ultrasound - to detect internal

abnormalities

7 Pulse Oximeter - to find out oxygen

saturation in the blood.

8 Nebulizer

9 Autoclave

10 Handling Biomedical waste

Height Pass test:

Forworking at HeightFitness test FacilityProvidedat VC- OHC

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Trusted Technology - Solid Strength

FIRST AID FACILITY INPLANT

First-aid supplies are made available

in the plant at all sections(38 First

Aid Boxes)

Fully Equipped ambulance room is

constructed and 24*7 services is

ensured by deputing qualified

paramedic staff in all shifts.

Total 207 employees have been

trained through Saint John

Ambulance and now all of them are

certified first Aiders.

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Trusted Technology - Solid Strength

ENVIRONMENT AWARDS TO VASAVADATTA CEMENT

“ PARISARA PRASHASTHI – 96’’ By

DEPT. OF ECOLOGY & ENVIRONMENT

GOVT. OF KARNATAKA

“ Three leaves by CSE – 2006”

Our Unit Ranked No. 1 in Karnataka and 10th in India by CSE in year 2006

“ENVIROMENTAL BEST PRACTICIES AWARD FOR HOT DISC - 2013’’ BY CII

“INDIAN GREEN BUSINESS AWARD 2013’’ BY KRDWG

“EXCELLENCE IN WATER MANAGEMENT 2010-2011’’ BY CII

AND

“ENVIRONMENT EXCELLENCE AWARD - 2011’’ BY KSPCB

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Trusted Technology - Solid Strength

“ENVIRONMENTAL BEST PRACTICIES AWARD – 2013 RECEIVED FROM HONARABLE

CHAIRMAN, KSPCB, BANGALORE

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The following eminent personalities of MoEF & KSPCB visited

our plant

Dr.U.Sridharan

Dr.Kaliya Perumal

Dr.S.K Susarla

-Director, South Zone, MoEF

-Director, South Zone, MoEF

-Director, South Zone, MoEF

Dr.Vaman Acharya -Chairman, KSPSB

Mr.Sogadu Shivanna -Minister of Environment,

-Government of Karnataka.

Mr. H. P. Prakash -Member Secretary, KSPCB

Mr. M. S. Goudar -Member secretary, SEIAA

Mr. S.Shantappa -Member Secretary, KSPCB

Mr.Nanda Kumar -CEO, KSPCB

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Mr.Lakshmann - Chairman -KSPCB & Mr.A.Ramesh-SEO-

KSPCB Bengaluru

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Mr. Nanda Kumar-CEO, Mr. Prabhudev-SEO KSPCB Bangalore and

Mr. Diwakar-E.O Kalaburagi.

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Mr. S.Shantappa-Member secretary, KSPCB Bangalore


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