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TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta,...

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BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System 95% of Biomass Dryer Systems in North America are Direct Contact Rotary Dryers Rotary Single-Pass-Recycle Dryer System characteristics: Low operating costs, low maintenance costs, and high uptime Single Pass ensures Gas Classification Particle Drying Recycle minimizes emissions and improves energy efficiency High production capacities Design flexibility Quick deliveries, installations, and ramp ups
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Page 1: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011

TSI Direct Contact RotarySingle-Pass-Recycle Dryer System

95% of Biomass Dryer Systems in North America are Direct ContactRotary Dryers

Rotary Single-Pass-Recycle Dryer System characteristics:

Low operating costs, low maintenance costs, and high uptimeSingle Pass ensures Gas Classification Particle DryingRecycle minimizes emissions and improves energy efficiency High production capacitiesDesign flexibilityQuick deliveries, installations, and ramp ups

Page 2: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

95% of Biomass Dryer Systems in North America are Direct Contact Rotary Dryers

• Weyerhaeuser (World’s largest forest product company)• Georgia Biomass (World’s largest Pellet Plant)• Louisiana Pacific Corporation (World’s largest OSB producer)• Kior (biomass to biofuels company)• Green Circle (World’s second largest Pellet Plant)• JM Huber (multinational supplier of engineered materials)• Georgia Pacific Corporation (operates World’s largest OSB plant)• SmartPly Europe (Europe’s producer of OSB products)• Masisa (major supplier of engineered wood products in South

America)

Page 3: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Low Operating & Maintenance Costsand High Uptime

• Rotary Dryer Systems utilize low gas flow thus minimizing Brake Horse Power exerted by its Induced Draft Fan

• Four motors run the Dryer System • Annual maintenance costs low• Typically Rotary Dryer Systems operate around 95% of the time

Page 4: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Gas Classification Particle Drying

• Roseburg Forest Products (Dillard, OR)– Originally six 8’ diameter 3-Pass Drums:

• 3 Drums drying shavings rom 50% to 3% moisture content wet-weight-basis• 3 Drums drying sawdust from 35% to 3% moisture content wet-weight-basis

• Single 18’ diameter Drum:– Drying both shavings and sawdust from 50% & 35% respectively to 3%

moisture content wet-weight-basis

Wet Material

Low VelocityGas

AVG.. DWELL9-15 Min.

1- 5 Min.5-9 Min.

Page 5: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Roseburg Forest Products (Dillard, OR)

Page 6: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Recycle System

• Typically recycles 50% of Dryer System exhaust flue gas and up to 75% depending on Dryer Drum design inlet temperatures

• Improves energy efficiency by 25%• Lowers emissions and size of Pollution Control Equipment (if

required)• Increases humidity of the drying gas thus providing for better

conditioning of the biomass• Reduces oxygen level within the Dryer System thus minimizing

sparks carried over from the Heat Energy System

Requires 25% Less HeatRequires 25% Less Heat

Hot Gas

Page 7: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Typical Recycle System

Page 8: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

High Production Capacities

• TSI Rotary Single-Pass-Recycle Dryer Systems can handle various production capacities and some of the highest production capacities in the world.

• Currently TSI Dryer Systems handle anywhere between 1 ton/hr up to 60 tons/hr for a single Dryer System when drying from 50% moisture content to 3% moisture content wet-weight-basis

– Rotary Dryer Systems are easily scalable – Modular construction– Small foot print– Easy manufacturing

Page 9: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Masisa (Porto Alegre, Brazil)Ø24’x140’ Long Drum - 60 tons/hr (50% to 3% m.c.)

Page 10: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Martco (Oakdale, LA)Ø20’x100’ Long – 40 tons/hr (50% to 6% m.c.)

Page 11: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Louisiana Pacific Corp.Ø20’x100’ Long – 30 tons/hr (50% to 4%)

Page 12: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Lee Energy SolutionsØ14’x70’ Long – 20 tons/hr (50% to 10% m.c.)

Page 13: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Design Flexibility

• Combine multiply biomass streams at various moistures and dry tospecified moisture content

• Combine various size biomass streams and dry to specified moisture content

• Minimize power consumption of the Dryer System– Higher Dryer Drum inlet temperatures– Hopper/Multi-Clone exhaust system

• Minimize energy consumption of the Dryer System– Able to process low energy flue gas from other plant processes

• Minimize emissions and possibly eliminate need for Pollution Control Equipment

– USA (only country in the world that regulates Volatile Organic Compounds (VOC)– Hardwoods emit less VOCs when compared to Softwoods

Page 14: TSI Direct Contact Rotary Single-Pass-Recycle Dryer System · BioPro Expo & Marketplace / Atlanta, GA / March 14-16, 2011 TSI Direct Contact Rotary Single-Pass-Recycle Dryer System

Delivery, Installation, Ramp-up

• Typical TSI Rotary Dryer System equipment delivery is between 4 and 6 months

• Typical installation of a TSI Rotary Dryer System ranges between 2 and 5 months

• Typical ramp-up of a TSI Rotary Dryer System ranges between 7 and 30 days

• Return on investment between 6 and 12 months


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