2
Tubular Technical Construction (Pty) Ltd (TTC), a Construction IndustryDevelopment Board (CIDB) Category 9 Mechanical (ME) and 9 Structural (SL)business with 30 years industry experience established Katenge TubularConstruction (Pty) Ltd together with RMPS (Pty) Ltd, a black owned andmanaged enterprise.
TUBULAR TECHNICAL
CONSTRUCTION
KATENGE TUBULAR
CONSTRUCTION
RMPS70% 30%
Katenge Tubular Construction was established to :
§ Be a major empowerment player in the structural, mechanical, electrical,instrumentation piping (SMEIP) field in Southern Africa.
§ Fully and productively utilize the fabrication and construction capacity,capability and resources of TTC together with RMPS’s, marketing andproject management skills.
§ Support Government’s 7 Pillars of BBBEE development.
§ Provide a “long term” growth mechanism to develop and nurtureengineering skills and create industry capacity through training anddevelopment.
§ Focus on the safe provision of fabrication and engineering construction inthe power generation, petrochemical and industrial fields.
§ Establish for the long term a commercially viable empowered businesstruly supportive of the communities in which it works and representativeof South African demographics.
3
RMPS (30%) is a Black Company with a track record of technical competence inthe Petrochemical, Energy and Industrial Sectors.
Skills include marketing, project management and technical support.
Tubular Technical Construction (70%) has 30 years experience in the steeldetailing, platework and structural steelwork fabrication and erection, electricaland instrumentation installation, mechanical erection and commissioning and thesupply, fabrication and assembly of pipework systems.
Tubular has its own workshops, transport, craneage and all ancillary equipmentto effectively control the complete construction process.
Katenge Tubular Construction is the product of the leadership commitment ofboth businesses to forge an organisation with capacity, capability and stature tobecome a major role player and serve selected markets in the engineeringconstruction sector.
4
• TTC is an accredited institute with MERSETA as per thepowers vested by SAQA.
• TTC also has certification for the SHEQ integrated ISO9001; ISO 14001; OHSAS18001
• Tubular Technical Construction has been certified by theCIDB for two categories namely 9ME and 9SL
6
• KATENGE TUBULAR IS CONFIGURED TO SUPPORT ESKOM’S COMPETITIVE SUPPLIER DEVELOPMENT PROGRAMME
• KATENGE SUPPORTS THE ASGI-SA PROGRAMME
• KATENGE IS NOW POSITIONED TO BUILD ON
30 YEARS OF SUCCESFUL ENGINEERING CONSTRUCTION EXPERIENCE
7
HEALTH & SAFETY ENVIRONMENT
HUMAN RESOURCES SHARED
FUNCTIONAL SERVICES
MECH & STRUCT
CONSTRUCTION CAPABILITY
ELECTRICAL &
INSTRUMENT
PLANT&
EQUIPMENT
PLATEWORKMANUFACTURE
PIPINGFABRICATION
STRUCTURALSTEEL
FABRICATION
9
q Tubular Technical Construction is and has been in the past totallycommitted to ensuring that our employees’ health and safety isensured within the work place. It is one of our stated objectives tocomply with the requirements of the Occupational Health and SafetyAct.
q These safety requirements are laid down to:
§ Safeguard the health and safety of all employees, subcontractors, clients and visitors.
§ To prevent injuries and to promote safe working environment for the benefit of all.
q Our Standards and Procedures identify and encompass the workingbehaviours and safe work practices that will be expected of allemployees, subcontractors and Visitors to any of our premises or sites.
11
The Risk & Environmental Assessment is divided into 4 Parts:
The Health & Safety Assessment Record Sheet.
14
TRAINING AND DEVELOPMENT
• The Company is committed to the training and development of Human Resources at all levels by investing in time and money.
• Tubular supports the principle of upliftment of skills and multi-skilling ofits employees.
• Upgrading and upliftment of skills will form an integral part of ourwork/manpower utilisation on a planned and ongoing basis.
• Our philosophy is that the success of the Company depends on the quality of its people.
• Tubular supports the notion that as a company, we have a socialresponsibility towards general upgrading of skills of locals in the areawhere the project is located.
21
Our values
Initiative
Teamwork
Openness
Delivery
Customer focus
SHEQ
Integrity
Respect
Accountability
22
• Client : Advalloys
• Project : Machadodorp Furnace Expansion
• Engineers : Bateman Titaco
• Contract Value : R 35,000,000.00
• Description of Works : Furnace Rebuild & Sintering Furnace Erection
25
• Client : SA Chrome
• Project : SA Chrome Horizon
• Engineers : Bateman Titaco
• Contract Value: : R 80,000,000.00
• Description of Works: Structural Steelwork, Platework, Piping Fabrication and Erection for Chrome Furnaces as well as Structural Steelwork Erection for the Sintering Building and Erection of Sintering Machine.
26
• Client : Anglo Platinum
• Project : Mortimer Expansion
• Engineers : Townshend van der Walt and Partners
• Contract Value: : R 35,000,000.00
• Description of Works : Structural Steelwork and Platework Erection as well as Erection of Mechanicals, Floatation cells and
Piping Fabrication and Erection.
• Client : Anglo Platinum
• Project : Mortimer Larox
• Engineers : Townshend van der Walt and Partners
• Contract Value: : R 4,000,000.00
27
• Client : Anglo Platinum
• Project : Polokwane Smelter
• Engineers : Greenblat & Hutton
• Contract Value: : R 58,000,000.00
• Description of Works : Structural Steelwork, Plate Work, Mechanical Erection for two Complete Flash Dryers Together with Adjoining Conveyors, Transfer Towers & Concentrate Storage Facilities.
• Client : Anglo Platinum
• Project : Slag Offloading Facility & Matt Caster Machine
• Engineers : Greenblat & Hutton
• Contract Value: : R 15,000,000.00
28
• Client : Anglo Platinum
• Project : Western Limb Tailings Retreatment
• Engineers : Hatch Africa
• Contract Value: : R 12,500,000.00
• Description of Works : Structural Steelwork, Platework, Piping and Mechanical Erection of Free Issued Items.
29
• Client : Hernic Ferrochrome
• Project : F4/PS2 Furnace & Palletising / Sintering Plant
• Engineers : Metix
• Contract Value: : R 170,000,000.00
• Description of Works : Fabrication and Erection of Structural Steelwork, Platework, Piping Installation of Mechanicals Equipment for Furnace No’ 4 and the Sintering Furnace.
30
• Client : Xstrata Alloys
• Project : Xstrata Lion Project
• Engineers : Greenblat & Hutton
• Contract Value: : R 30,000,000.00
• Description of Works : Erection of Free Issued Steelwork For Furnace Building.
31
• Client : Holcim Cement
• Project : Raw Mill Ducting & Pan, Bucket Conveyors
• Engineers : Townshend van der Walt and Partners
• Contract Value: : R 60,000,000.00
• Description of Works : Fabrication & Erection of Structural Steelwork plus Dismantling & Erection of Mechanicals, Silos, Bins, Ducting and Piping. Electrical & Instrumentation Supply, Installation & Commissioning
32
• Client : International Ferro Metals
• Project : Furnace Structural Steel Fab. & Erection
• Engineers : Pyromet
• Contract Value : R 52,000,000.00
• Description of Works : Supply, Fabrication and Erection of Structural Steelwork for the two Furnace Building and the Complete Erection of the Sintering / Pellitising Furnace together with Adjacent Small Buildings, Conveyors, Piping, Mechanicals etc. The Complete Electrical and Instrumentation for the Sintering Furnace and Adjacent Areas.
33
• Client : Xstrata
• Project : Bokomoso Wonderkop
• Engineers : Metix
• Contract Value : R185,000,000.00
• Description of Works :Supply, Fabrication and Erection of the Complete Sinter Building for two Pellitising Machines and the Complete Mechanical Erection for two Sintering Furnaces together with Ancillary Buildings and Equipment including, Conveyors, Bins, etc. The Complete Electrical and Instrumentation for both Sintering Furnaces and Ancillary Buildings.
34
• Client : International Ferro Metals
• Project : Sinter Furnace & Pelletising Plant
• Engineers : Bateman Engineering
• Contract Value : R129,500,000.00
• Description of Works :Supply, Fabrication and Erection of Structural Steelwork for the two Furnace Building and the Complete Erection of the Sintering / Pellitising Furnace together with Adjacent Small Buildings, Conveyors, Piping, Mechanicals etc. The Complete Electrical and Instrumentation for the Sintering Furnace and Adjacent Areas.
35
• Client : Anglo Platinum
•Project : PP Rust 600 KTPM Concentrator Project
• Engineers : Vhumbanani Projects
• Contract Value : R202,000,000.00
• Description of Works : Supply and Erection of Structural Steelwork, Platework and Erection of Free Issue Mechanical Items for the ROM Materials Handling and Electrical and Instrumentation Installation
36
• Client : Kumba Iron Ore
• Project : Sishen Expansion Project
• Engineers : Murray & Roberts
• Contract Value : R360,705,000.00
• Description of Works :Supply, Fabrication, Manufacture, Delivery, Installation/Erection and assistance with commissioning of Structural Steelwork, Mechanical Items, Platework and Piping for the J2, J4, J5 & J6 Areas
37
• Client : Assmang Iron Ore
•Project : Khumani Iron Ore Mine
• BKM Project
• Engineers : DRA
• Contract Value : R380,000,000.00
• Description of Works : Supply, Fabrication, Corrosion Protection, Delivery to site of Structural Steel & Platework. Erection of Free Issue Mechanical Equipment and Weba Chutes
38
• Client : Equinox Minerals Ltd
•Project : Lumwana Copper Project
• Engineers : AB Ventures (Pty) Ltd
• Contract Value : R191,821,515.31
• Description of Works : Steelwork, Platework, Mechanical Installation and Electrical & Instrumentation Installation
AB VENTURES LTD
39
• Client : Holcim Cement
•Project : Mill 8 Project
• Engineers : Engineering Project Company
• Contract Value : R 63,000,000.00
• Description of Works : Steelwork, Platework, Mechanical Installation and Electrical & Instrumentation Installation
41
• Client : Anglo Platinum
•Project : Amandelbult 75-210 KTPM
• Engineers : Vhumbanani
• Contract Value : R 180,000,000.00
• Description of Works : Steelwork, Platework, Mechanical & Piping Installation.
42
• Client : ASA Metals
•Project : Furnace 3 & 4
• Engineers : Tenova Pyromet
• Contract Value : R 200,000,000.00
• Description of Works : Steelwork, Platework, Mechanical
ASA METALSDILOKONG CHROME
43
Description
Overhead CranesPlate RollersGuillotinesPress BrakeDrilling MachinesProfile CuttersCropper Submerge ArcPlasma CutterBeam Drill LineBand SawCircular SawAngle MasterCopper LinePlate Processing System
5 To 20 Tons
13mm to 16mm
45mm
10mm
CNC400mm200 To 600mmCNCCNCCNC
Numbers
1822241222233111
48
DescriptionCranes LatticeCranes HydraulicHydraulic PlatformsTrucksTrailersLowbedForkliftsLDVsBussesCompressorsMechanical Horse Truck UnitsWelding EquipmentOffices / Portacamp Site Stores / ContainersTransformers / DB Boards Generators TractorsDolly'sDiesel BowserWater TankersSmall Trailers
45t to1200t mobile truck mounted4.9t to 400t mobile truck mountedUp to 22 meters3t – 12t
60t & 120t5 + 13t
850 cfm20t / 30tArgon, Tig and Arc
5/250 KVA6.5 to 300KVA
Numbers137223225445
1163752411548
102313015161235
85
55
§ Our fabrication facilities measure in excess of 3000m and we have pipe laydown and stockyard area measuring 115,000m.
§ Our aim is to continually improve both systems and procedures in order to not only meet, but to supersede our clients expectations while striving towards becoming market leaders within our industry.
64
§ We can provide a service with regards to a number of different protection applications namely:
§ SABS 1178 – Reinforced Bitumen Coatings§ AWWA C25 – Cement Mortar / Concrete Linings§ AS 1281 – Cement Mortar / Concrete Linings§ Sans 150 1461 – Hot Dipped Galvanizing§ Sans 1217 – Fusion Bonded Epoxy§ Sans 1217 – Liquid Epoxy§ Rubber Lining
67
76
AUSENCO BATEMAN JOINT VENTURE (ABJV) Zambia Aug 07 – Mar 08
Electrical and Instrumentation Installation for the Equinox Lumwana Copper Project Engineers: Bateman (Pty) Ltd.
R 60 000 000.00 (7 Months)
ANGLO PLATINUM (PTY) LTD
Potgietersrust May 07 – Oct 07
Electrical and Instrumentation Installation for PP Rust 600 KTPM Concentrator Project Engineers: Vhumbanani Projects (Pty) Ltd
R 42 000 000.00 (6 Months)
Mortimer Jan 07 – Jun 07 Zwartklip Nov 07 – Dec 07
Electrical and Instrumentation Installation for Mortimer Main Consumer Substation Upgrade Engineers: EHL Consulting Engineers (Pty) Ltd Electrical and Instrumentation Installation for Fraser Pump House Engineers: EHL Consulting Engineers (Pty) Ltd
R 2 500 000.00 (5 Months) R1 200 000.00 (1.5 Months)
METUBA ENGINEERING & CONSTRUCTION (PTY) LTD
Buffelspoort Nov 06 – Jul 07
Electrical and Instrumentation Installation for Bokamosa Project Engineers: Metix (Pty) Ltd.
R 25, 000 000.00 (8 Months)
INTERNATIONAL FERRO METALS SOUTH AFRICA (PTY) LTD
Mooinooi Aug 06 – Mar 07
The supply, installation and commissioning of 400 000 MTPY Pelletising & Sintering Plant – Control & Instrumentation Erection Engineers: Bateman (Pty) Ltd.
R 8, 000 000.00 (4 Months)
Mooinooi Aug 06 – Mar 07
The supply, installation and commissioning of 400 000 MTPY Pelletising & Sintering Plant – Installation and Erection of Electrical Equipment Engineers: Bateman (Pty) Ltd.
R 13 000,000.00 (7 Months)
76
77
HOLCIM (SOUTH AFRICA) (PTY) LTD. Dudfield Plant Feb 08 – Jul 08
The supply, installation and commissioning of Holcim Roodepoort Mill 8 Engineers: EPC Engineering & Projects Company Ltd
R32 000 000.00 (6 Months)
Dudfield Plant Oct 06 – Jan 07
The supply, installation and commissioning of The Aumund Conveyors. Engineers: TWP Consulting (Pty) Ltd
R 5,900,000.00 (10 Months)
Dudfield Plant Jan 06 – Oct 06
The supply, installation and commissioning of Mill No. 2 Upgrade. Engineers: Holcim SA (Pty) Ltd
R 6,000,000.00 (3 Months)
HERNIC FERROCHROME
Brits Oct 05 - Current
Small Works Contract for the Furnace and Sinter Plants
R 500,000.00 (On Going)
Brits Jul 07
Furnace Number 1 Shutdown
R 200,000.00 (1 Week)
Brits Nov 07
Electrical and Instrumentation Installation for Hernic Mills Engineers: Hernic Ferrochrome (Pty) Ltd
R2 000 000.00 (1 Month)