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TUM Institute for Carbon Composites · TUM – Institute for Carbon Composites Prof. Dr.-Ing. Klaus...

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TUM – Institute for Carbon Composites Prof. Dr.-Ing. Klaus Drechsler Presentation of the Institute sponsored by
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TUM – Institute for Carbon Composites

Prof. Dr.-Ing. Klaus Drechsler

Presentation of the Institute

sponsored by

• 13 Faculties

• 4 Integrative Research Centers

• 6 Corporate Research Centers

• 10.000 Staff Members

• 32.547 Students

The Institute for Carbon Composites @ TUM

• 40 Specialized Chairs and Institutes

• 5 Collaborative Research Centers

• 5.300 Students

Department of Mechanical Engineering Technische Universität München

June 2014 | Institute for Carbon Composites 2

• … was founded in May 2009 based on an endorsement of the SGL Group

• … focusses on research & development for the entire process chain of composite materials.

• … supports industry and academia through generation and transfer of knowledge.

• … offers a comprehensive education for students.

• … has three locations in and around Munich.

• … has 69 employees of which 57 are researchers.

• … is strongly interconnected with national and international research institutions and industrial partners.

The Institute for Carbon Composites…

June 2014 | Institute for Carbon Composites 3

Prof. Dr.-Ing. Klaus Drechsler

The Institute for Carbon Composites Locations

Garching Hochbrueck

Ottobrunn

Garching Forschungszentrum

Munich

Campus Downtown

June 2014 | Institute for Carbon Composites 4

The Institute for Carbon Composites Organization

Head of InstituteDeputy Head of Institute

Process Technology for Fibers and Textiles

Process Technologyfor Matrix Systems Simulation

Material Behavior and Testing

Tooling Systems

Processes and Production Systems

Tailored Textiles

Braiding Technology

Automated Fiber Placement

Hybrid Materials and Structures

Material Modeling and Structural Analysis

Compaction, Curing and Consolidation Simulation

Forming and Flow Process Simulation

Test Method Development

Material Behavior under High Strain Rates

Composite Test Laboratory

Central Services

Administration (Office)

Operations and PlanningTechnical LabAdministration (IT)

Administration(Finances)

Online Process Monitoring and Control

Permeability

June 2014 | Institute for Carbon Composites 5

Our Focus The Composite Process & Simulation Chain

Fibers & Matrix Preforming LCM-Processing Testing

Pro

cess C

hain

S

imu

latio

n C

hain

Preform Sim. Process Sim. PID/Curing Sim. Structural Sim.

Energy, Automotive, Aerospace, Machinery, Sports Equipment

June 2014 | Institute for Carbon Composites 6

Automated Fiber Placement Investigation of layup processes for dry fiber placement and thermoplastic tape laying focussing on complex part geometries

Research Group Process Technology for Fibers and Textiles

Braiding Technology Research on process extensions based on process and equipment innovation for enhanced preform properties and rationalized production

Tailored Textiles Research on short and long fiber textiles based on concurrent process and material innovations

June 2014 | Institute for Carbon Composites 7

Hybrid Materials and Structures

Integration of composites into products made from classical materials and characterization of material combinations

Research Group Process Technology for Matrix Systems

Processes and Production Systems

Investigation and advancement of existing principles and development of novel mechanisms for composite production processes and systems

Tooling Systems

Investigation and development of tooling solutions for duroplastic and thermoplastic composite processes based on material innovations, sealing technology and process adaptions

June 2014 | Institute for Carbon Composites 8

Forming and Flow Process Simulation

Computational investigation of preforming processes, automated fibre placement and liquid composite molding of fibers, textiles and full scale parts

Research Group Simulation

Compaction, Curing and Consolidation Simulation

Researching thermal, mechanical as well as flow- and compaction-related phenomena with consideration of their impact on deviations in terms of geometry and material architecture

Material Modelling and Structural Analysis

Analysis of fiber-reinforced plastics, mechanical and bonded joints on different length scales

June 2014 | Institute for Carbon Composites 9

Composite Test Labor

Investigation of composite materials on meso- and macroscopic level in order to develop a sound understanding of physical, chemical and mechanical laminate behavior

Research Group Material Behavior and Testing

Material Behavior under High Strain Rates

Reasearch on the behavior of dynamically loaded parts (e.g. crash & impact) using Split-Hopkinson Pressure Bars and optical measurment technology

Test Method Development

Adaption of existing or development of novel procedures for characterization of liquid composite molding and thermoplastic processes (resin transfer, draping of textiles, theromplastic composites, tapes for fiber placement)

June 2014 | Institute for Carbon Composites 10

Permeability

Characterization of permeability of textiles used in liquid composite molding by measurements of unidirectional in-plane flow, radial in-plane flow, compaction response, unidirectional out-of-plane flow and development of simulation approaches for permeability prediction

Research Group Overlapping Topics

Online Process Monitoring and Control

Advancement of process control through development and implementation of optical, electrical and mechanical technology for composite processing

June 2014 | Institute for Carbon Composites 11

Lectures • Composite Materials and Structure-Property Relationship

• Analysis and Design of Composite Structures

• Production Technologies for Composite Parts

• Process Simulation and Material Modeling of Composites

• Carbon and Graphite – High Performance Materials for Key Industries

• Supply Chain and Value Creation

Practical Courses • Materials and Process Technologies for Carbon Composites

• Design of Composite Structures with CATIA V5

• Production Technologies for Composite Parts

• Simulation of Composites

Student Theses • Term Projects

• Bachelor‘s Theses,

• Master‘s Theses

Area of Educational Focus Composite Materials

June 2014 | Institute for Carbon Composites 12

The Institute for Carbon Composites Budget

Research Budget/Year: 6,2 Mio. €

7%

45%

3%

45%

BasicFunding/Foundation

National Funding

EU Funding

Industrial Funding

18%

51%4%

6%

20%Automotive

Aerospace

Machinery

Joint Automotive/Aerospace

Other

June 2014 | Institute for Carbon Composites 13

Project Patchwork 1

1: Project Name, An FPP company in course of foundation

The Institute for Carbon Composites Local Partnerships in Academia and Education

Bavaria

Ingolstadt

Augsburg Munich

Lehrstuhl für Carbon Composites

June 2014 | Institute for Carbon Composites 14

The Institute for Carbon Composites International Partnerships in Academia and Education

Centro Ricerche FIAT SCPA, Orbassano

Chalmers Tekniska Hoegskola AB, Göteborg

Indian Institute of Science, Bangalore

EPFL, Lausanne

KCTech, Jeonju

Mc Gill University, Montreal

Montanuniversität Leoben, Leoben

Texas A&M University, College Station

University of Auckland, Auckland

University of Southern California,

Los Angeles

University of British Columbia, Vancouver

University of Porto, Porto

University of Bristol, Bristol

June 2014 | Institute for Carbon Composites 15

TUM Asia

Technische Universität München Institute for Carbon Composites Boltzmannstraße 15 85748 Garching www.lcc.mw.tum.de

Contact

Address

Fax

Email

Tel

Room

+49 89 / 289 -

+49 89 / 289 -

Prof. Dr.-Ing. Klaus Drechsler

15087

MW 1435

15097

[email protected]

sponsored by


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