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Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG)...

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AH8000 SERIES TurnLine Outstanding performance in machining heat resistant alloys Tungaloy Report No. 437-US www.tungaloyamerica.com NEW positive inserts now available!
Transcript
Page 1: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

AH80

00 SE

RIESTurnLine

Outstanding performance in machining heat resistant alloys

Tungaloy Report No. 437-USwww.tungaloyamer ica .com

NEW positive inserts now available!

Page 2: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

A C C E L E R A T E D M A C H I N I N G

Page 3: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

TurnLine

New positive geometry inserts with innovative coating technology deliver highly stable machining of heat resistant alloys.

w w w . t u n g a l o y a m e r i c a . c o m

Page 4: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

4 AH8000SERIES

AH8005

AH8015

T U N G A LOY

AH8015

AH8005

- Increases hardness by 20%- Prevents micro cracks from developing

→ Long tool life & stable machining

→ �Prevents notch wear that tends to occur in machining heat resistant alloys

Grade with high hardness and excellent wear resistance

The 1st recommendation for heat resistant alloys Versatile grade with high wear and fracture resistance

High

Low

Cut

ting

spee

d

Continuous InterruptedMachining mode

Special surface technology

Incredible reliability in turning of heat resistant alloys

Nano-multi-layered AlTiN coating with high Al content

Improved adhesion strength

Newly developed substrates

APPLICATION AREA

"

Page 5: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

5

HRM

HRF

0.20

0.16

0.12

0.08

0.04

0

0.16

0.12

0.08

0.04

0

0.004 0.008 0.012 0.016 0.020

0.004 0.008 0.012 0.016 0.020

HRF

HRM

PS

PSFPSS

New

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N GCHIPBREAKERS

APPLICATION AREA AND CHIP CONTROL

Unique protrusions on the rake face Reduces the contact area of rake face and chips

Special protrusion Provides excellent chip control in machining depth of cut less than the corner radius

Optimized rake face geometry and protrusion Provides low cutting force and stable chip control

Large rake angle and inclination Reduces cutting force

HRF and HRM chipbreakers cover finishing to medium cutting.*Inserts with an I.C. diameter more than ø0.500" are recommended for D.O.C. 0.157" or more

- PSF, PSS, and PS chipbreakers cover finishing to medium cutting.

- Complementary chipbreaker: All-round type

For finishing to medium cutting

For finishing

The 1st recommendation

Chipbreakers for negative inserts(CNMG, DNMG, SNMG, TNMG, WNMG, VNMG)

Main chipbreakers for positive inserts(CCMT, DCMT, VCMT)

Feed: f (ipr)

Feed: f (ipr)

Dep

th o

f cut

: ap

(inch

)D

epth

of c

ut: a

p (in

ch)

"

PSS

PS

Finishing to light cutting

Remarkable chip breakingArc shaped protrusion allows stable chip control even at small depths of cutStable machining with low cutting forceOptimized inclination and rake angle reduces cutting forces and controls the chip flow when finish cutting

Finishing to medium cuttingProvides high reliability with low cutting forceIdeal combination of optimum rake angle and tough cutting edgeStable chip control in a wide range of cutting conditionsUniquely designed protrusion creates smooth chip curling

PSFSteep protrusionEnsures stable and optimal chip control

Unique 2-step rake angleCreates a steady curl of chips credit to its reduced contact area on the rake face

Page 6: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

6 AH8000SERIES

AH8015 / HRM

AH8005 / HRF

AH8015 / HRM

AH8005 / HRF

6

5

4

3

2

1

0

5

4

3

2

1

0

AH8015HRM

HRFAH8005

InsertCutting speedFeedDepth of cutMachiningCoolant

: CNMG 432 **: Vc = 197 sfm: f = 0.008 ipr: ap = 0.039": External turning: Wet

After 4 min.

After 2 min.

Competitor A

Competitor A

Competitor B

Competitor B

Competitor B

Competitor C

Competitor C

Tool

life

(min

)To

ol li

fe (m

in)

- General machining

- High-speed cutting

InsertCutting speedFeedDepth of cutMachiningCoolant

: CNMG 432 **: Vc = 328 sfm: f = 0.006 ipr: ap = 0.012": External turning: Wet

After 2.7 min.

Competitor B

Inconel 718

Inconel 718

CUTTING PERFORMANCE

Page 7: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

7

AH800515.0 93.0 2.2 (Al,Ti)N 3.5

S01 - S10

AH801514.9 91.8 3.1 (Al,Ti)N 3.5

S10 - S20

rε (in) ap (in) f (ipr) AH8005 AH8015

HRF

0.016 0.008 - 0.060 0.002 - 0.010 130 - 330 60 - 260

0.031 0.008 - 0.060 0.002 - 0.010 130 - 330 60 - 260

0.047 0.008 - 0.060 0.003 - 0.010 130 - 330 60 - 260

HRM

0.016 0.020 - 0.160 0.002 - 0.012 130 - 330 60 - 260

0.016 0.020 - 0.160 0.003 - 0.012 130 - 330 60 - 260

0.047 0.020 - 0.160 0.004 - 0.012 130 - 330 60 - 260

0.063 0.020 - 0.160 0.006 - 0.012 130 - 330 60 - 260

rε (in) ap (in) f (ipr) AH8005 AH8015

PSF0.016 0.002 - 0.020 0.001 - 0.008 130 - 330 60 - 260

0.031 0.002 - 0.020 0.001 - 0.012 130 - 330 60 - 260

PSS

0.016 0.012 - 0.079 0.001 - 0.008 130 - 330 60 - 260

0.016 0.012 - 0.079 0.001 - 0.012 130 - 330 60 - 260

0.047 0.012 - 0.079 0.002 - 0.012 130 - 330 60 - 260

PS

0.016 0.020 - 0.098 0.001 - 0.008 130 - 330 60 - 260

0.016 0.020 - 0.098 0.001 - 0.012 130 - 330 60 - 260

0.047 0.020 - 0.098 0.002 - 0.012 130 - 330 60 - 260

0.016 0.020 - 0.012 0.003 - 0.008 130 - 330 60 - 260

0.016 0.020 - 0.012 0.003 - 0.012 130 - 330 60 - 260

0.047 0.020 - 0.012 0.003 - 0.012 130 - 330 60 - 260

RS 0.020 - 0.059 0.001 - 0.012 130 - 330 60 - 260

61 0.020- 0.079 0.003 - 0.024 130 - 330 60 - 260

New

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

ApplicationGrade

Application code

Substrate

Specific gravity Hardness (HRA) T.R.S. (GPa) Main composition Thickness (μm)

Coating layer

GRADES

Chipbreaker

Chipbreaker

STANDARD CUTTING CONDITIONS

Chipbreakers for negative inserts

Chipbreakers for positive inserts

* Values for the inserts with 0.500" I.C. dia.

* Values for the inserts with 0.375" I.C. dia.

Corner radius

Corner radius

Depth of cut

Depth of cut

Feed

Feed

Cutting speed: Vc (sfm)

Cutting speed: Vc (sfm)

All-round

Page 8: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

8 AH8000SERIES

HRMHRM

HRM

AH8005

AH8005

HRF

HRF

AH8015

AH8015

AH8015

AH8015HRF

AH630SM

- For finishing (ap = 0.008 - 0.060")

- For finishing to medium cutting (ap = 0.02 - 0.16")

Wear

Wear

Fracture

Chip control

The 1st recommendation

The 1st recommendation

Fracture

SELECTION GUIDE

Chipbreakers for negative inserts

Note: This is a general guide and may not be applicable under the specific conditions.

Page 9: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

9

AH8005

AH8015

AH8015

AH8005

AH8015

AH8015

AH8015

AH8015

PS

PS

PS

PSS

PSS

PSS

PSF

New

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

Wear

Fracture

Chip control

- For finishing (ap = 0.012 - 0.079")

- For finishing to medium cutting (ap = 0.020 - 0.098")

Wear

Fracture

Chip control

The 1st recommendation

The 1st recommendation

Chipbreakers for positive inserts

All-round

Note: This is a general guide and may not be applicable under the specific conditions.

Page 10: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

10 AH8000SERIES

f - apød s ød1 rεAH8005 AH8015

 

HRF CNMG 431 HRF ✓ ✓ 0.500 0.187 0.203 0.016

*CNMG 432 HRF ✓ ✓ 0.500 0.187 0.203 0.031

CNMG 433 HRF ✓ ✓ 0.500 0.187 0.203 0.047

HRM CNMG 431 HRM ✓ ✓ 0.500 0.187 0.203 0.016

*CNMG 432 HRM ✓ ✓ 0.500 0.187 0.203 0.031

CNMG 433 HRM ✓ ✓ 0.500 0.187 0.203 0.047

CNMG 542 HRM ✓ ✓ 0.625 0.250 0.250 0.031

CNMG 543 HRM ✓ ✓ 0.625 0.250 0.250 0.047

CNMG 643 HRM ✓ ✓ 0.750 0.250 0.312 0.047

CNMG 644 HRM ✓ ✓ 0.750 0.250 0.312 0.063

f - apød s ød1 rεAH8005 AH8015

 

HRF DNMG 431 HRF ✓ ✓ 0.500 0.187 0.203 0.016

*DNMG 432 HRF ✓ ✓ 0.500 0.187 0.203 0.031

DNMG 441 HRF ✓ ✓ 0.500 0.250 0.203 0.016

DNMG 442 HRF ✓ ✓ 0.500 0.250 0.203 0.031

HRM DNMG 431 HRM ✓ ✓ 0.500 0.187 0.203 0.016

*DNMG 432 HRM ✓ ✓ 0.500 0.187 0.203 0.031

DNMG 433 HRM ✓ ✓ 0.500 0.187 0.203 0.047

DNMG 441 HRM ✓ ✓ 0.500 0.250 0.203 0.016

DNMG 442 HRM ✓ ✓ 0.500 0.250 0.203 0.031

DNMG 443 HRM ✓ ✓ 0.500 0.250 0.203 0.047

20º

20º

15º

15º

0.010"

f (ipr)

0.20

0.16

0.12

0.08

0.04

0

a p (i

n)

f (ipr)

0.004 0.008 0.012 0.016

0.004 0.008 0.012 0.016

Designation

Designation

Chipbreaker

Chipbreaker

Appearance(Cross section)

Appearance(Cross section)

Grades

Grades

Coating

Coating

I.C. dia.

I.C. dia.

Thick-ness

Thick-ness

Hole dia.

Hole dia.

Corner radius

Corner radius

Application

Application

Finishing

Finishing

Finishing to medium

cutting

Finishing to medium

cutting0.010"

✓ : Stocked items

Rhombic 80°

Rhombic 55°

INSERT: NEGATIVE T YPE

*Note: Cross section shows the chipbreaker of the designation with *.

0.32

0.24

0.16

0.08

0.04

0

a p (i

n)

f (ipr)

0.20

0.16

0.12

0.08

0.04

0

a p (i

n)

f (ipr)

0.004 0.008 0.012 0.016

0.004 0.008 0.012 0.016

0.32

0.24

0.16

0.08

0.04

0

a p (i

n)

Page 11: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

11

f - apød s ød1 rεAH8005 AH8015

 

HRF TNMG 331 HRF ✓ ✓ 0.375 0.187 0.150 0.016

*TNMG 332 HRF ✓ ✓ 0.375 0.187 0.150 0.031

HRM TNMG 331 HRM ✓ ✓ 0.375 0.187 0.150 0.016

*TNMG 332 HRM ✓ ✓ 0.375 0.187 0.150 0.031

TNMG 333 HRM ✓ ✓ 0.375 0.187 0.150 0.047

f - apød s ød1 rεAH8005 AH8015

 

HRF *SNMG 432 HRF ✓ ✓ 0.500 0.187 0.203 0.031

SNMG 433 HRF ✓ ✓ 0.500 0.187 0.203 0.047

HRM *SNMG 432 HRM ✓ ✓ 0.500 0.187 0.203 0.031

SNMG 433 HRM ✓ ✓ 0.500 0.187 0.203 0.047

SNMG 542 HRM ✓ ✓ 0.625 0.250 0.250 0.031

SNMG 543 HRM ✓ ✓ 0.625 0.250 0.250 0.047

SNMG 643 HRM ✓ ✓ 0.750 0.250 0.312 0.047

SNMG 644 HRM ✓ ✓ 0.750 0.250 0.312 0.063

20º

20º

15º

15º

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

0.20

0.16

0.12

0.08

0.04

0

0.32

0.24

0.16

0.08

0.04

0

a p (i

n)a p

(in)

f (ipr)

f (ipr)

0.004 0.008 0.012 0.016

0.004 0.008 0.012 0.016

Designation

Designation

Chipbreaker

Chipbreaker

Appearance(Cross section)

Appearance(Cross section)

Grades

Grades

Coating

Coating

I.C. dia.

I.C. dia.

Thick-ness

Thick-ness

Hole dia.

Hole dia.

Corner radius

Corner radius

Application

Application

Finishing

Finishing

Finishing to medium

cutting

Finishing to medium

cutting

0.010"

✓ : Stocked items

0.010"

Triangular 60°

Square 90°

0.20

0.16

0.12

0.08

0.04

0

0.32

0.24

0.16

0.08

0.04

0

f (ipr)

a p (i

n)a p

(in)

f (ipr)

0.004 0.008 0.012 0.016

0.004 0.008 0.012 0.016

*Note: Cross section shows the chipbreaker of the designation with *.

Page 12: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

12 AH8000SERIES

f - apød s ød1 rεAH8005 AH8015

 

HRF WNMG 431 HRF ✓ ✓ 0.500 0.187 0.203 0.016

*WNMG 432 HRF ✓ ✓ 0.500 0.187 0.203 0.031

HRM WNMG 431 HRM ✓ ✓ 0.500 0.187 0.203 0.016

*WNMG 432 HRM ✓ ✓ 0.500 0.187 0.203 0.031

WNMG 433 HRM ✓ ✓ 0.500 0.187 0.203 0.047

20º

15º

Designation

Chipbreaker

Appearance(Cross section)

Grades

Coating I.C. dia. Thick-ness

Hole dia.

Corner radiusApplication

Finishing

Finishing to medium

cutting

0.010"

✓ : Stocked items

Trigon 80°

*Note: Cross section shows the chipbreaker of the designation with *.

0.20

0.16

0.12

0.08

0.04

0

0.32

0.24

0.16

0.08

0.04

0

f (ipr)

f (ipr)

ap (i

n)ap

(in)

0.004 0.008 0.012 0.016

0.004 0.008 0.012 0.016

Page 13: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

13

f - apød s ød1 rεAH8005 AH8015

 

HRF VNMG 331 HRF ✓ ✓ 0.375 0.187 0.150 0.016

*VNMG 332 HRF ✓ ✓ 0.375 0.187 0.150 0.031

HRM VNMG 331 HRM ✓ ✓ 0.375 0.187 0.150 0.016

*VNMG 332 HRM ✓ ✓ 0.375 0.187 0.150 0.031

VNMG 333 HRM ✓ ✓ 0.375 0.187 0.150 0.047

20º

15º

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

Designation

Chipbreaker

Appearance(Cross section)

Grades

Coating I.C. dia. Thick-ness

Hole dia.

Corner radiusApplication

Finishing

Finishing to medium

cutting0.010"

Rhombic 35°

✓ : Stocked items*Note: Cross section shows the chipbreaker of the designation with *.

0.20

0.16

0.12

0.08

0.04

0

0.32

0.24

0.16

0.08

0.04

0

f (ipr)

f (ipr)

ap (i

n)ap

(in)

0.004 0.008 0.012 0.016

0.004 0.008 0.012 0.016

Page 14: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

14 AH8000SERIES

10º

f - apød s ød1 rεAH8005 AH8015

PSF CCMT060204-PSF ✓ ✓ 0.250 0.094 0.110 0.016

*CCMT09T304-PSF ✓ ✓ 0.375 0.156 0.173 0.016

PSS CCMT060204-PSS ✓ ✓ 0.250 0.094 0.110 0.016

CCMT060208-PSS ✓ ✓ 0.250 0.094 0.110 0.031

*CCMT09T304-PSS ✓ ✓ 0.375 0.156 0.173 0.016

CCMT09T308-PSS ✓ ✓ 0.375 0.156 0.173 0.031

PS CCMT060204-PS ✓ ✓ 0.250 0.094 0.110 0.016

CCMT060208-PS ✓ ✓ 0.250 0.094 0.110 0.031

CCMT09T304-PS ✓ ✓ 0.375 0.156 0.173 0.016

CCMT09T308-PS ✓ ✓ 0.375 0.156 0.173 0.031

*CCMT120404-PS ✓ ✓ 0.500 0.187 0.217 0.016

CCMT120408-PS ✓ ✓ 0.500 0.187 0.217 0.031

f - apød s ød1 rεAH8005 AH8015

*CPMT120408 ✓ ✓ 0.500 0.187 0.217 0.031

10º

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

0.006"

20º

0.005"

10º

0.010"

New

New

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

INSERT: POSITIVE T YPE

Designation

Designation

Chipbreaker

Chipbreaker

Appearance(Cross section)

Appearance(Cross section)

Grades

Grades

Coating

Coating

I.C. dia.

I.C. dia.

Thick-ness

Thick-ness

Hole dia.

Hole dia.

Corner radius

Corner radius

Application

Application

Finishing

Medium cutting

Finishing to light cutting

Rhombic 80°, Positive 7°

Rhombic 80°, Positive 11°

✓ : Stocked items*Note: Cross section shows the chipbreaker of the designation with *.

Finishing to medium

cutting

All-round

Page 15: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

15

10º

f - apød s ød1 rεAH8005 AH8015

PSF DCMT11T304-PSF ✓ ✓ 0.375 0.156 0.173 0.016

*DCMT11T308-PSF ✓ ✓ 0.375 0.156 0.173 0.031

PSS DCMT11T304-PSS ✓ ✓ 0.375 0.156 0.173 0.016

*DCMT11T308-PSS ✓ ✓ 0.375 0.156 0.173 0.031

DCMT11T312-PSS ✓ ✓ 0.375 0.156 0.173 0.047

PS DCMT11T304-PS ✓ ✓ 0.375 0.156 0.173 0.016

*DCMT11T308-PS ✓ ✓ 0.375 0.156 0.173 0.031

DCMT11T312-PS ✓ ✓ 0.375 0.156 0.173 0.047

f - apød s ød1 rεAH8005 AH8015

RS RCMT10T3M0-RS ✓ ✓ 0.394 0.156 0.173 -

*RCMT1204M0-RS ✓ ✓ 0.472 0.187 0.173 -

61 RCMM1003M0-61 ✓ ✓ 0.394 0.125 0.142 -

*RCMM1204M0-61 ✓ ✓ 0.472 0.187 0.165 -

10º

0.006"

20º

0.005"

5º 0.008"

20º

0.006"

New

New

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

Designation

Designation

Chipbreaker

Chipbreaker

Appearance(Cross section)

Appearance(Cross section)

Grades

Grades

Coating

Coating

I.C. dia.

I.C. dia.

Thick-ness

Thick-ness

Hole dia.

Hole dia.

Corner radius

Corner radius

Application

Application

Finishing

Finishing to light cutting

Finishing to light cutting

Medium cutting

Rhombic 55°, Positive 7°

Round with hole, Positive 7°

Finishing to medium

cutting

✓ : Stocked items*Note: Cross section shows the chipbreaker of the designation with *.

Page 16: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

16 AH8000SERIES

10º

f - apød s ød1 rεAH8005 AH8015

PSF VCMT160404-PSF ✓ ✓ 0.375 0.187 0.173 0.016

*VCMT160408-PSF ✓ ✓ 0.375 0.187 0.173 0.031

PSS VCMT160404-PSS ✓ ✓ 0.375 0.187 0.173 0.016

*VCMT160408-PSS ✓ ✓ 0.375 0.187 0.173 0.031

PS VCMT160404-PS ✓ ✓ 0.375 0.187 0.173 0.016

*VCMT160408-PS ✓ ✓ 0.375 0.187 0.173 0.031

VCMT160404 ✓ ✓ 0.375 0.187 0.173 0.016

*VCMT160408 ✓ ✓ 0.375 0.187 0.173 0.031

VCMT160412 ✓ ✓ 0.375 0.187 0.173 0.047

10º

0.006"

20º

0.005"

10º

0.010"

New

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

f (ipr)

a p (i

n)

0.4

0.32

0.24

0.16

0.08

00.008 0.016 0.024 0.032 0.04

Designation

Chipbreaker

Appearance(Cross section)

Grades

Coating I.C. dia. Thick-ness

Hole dia.

Corner radiusApplication

Finishing

Finishing to light cutting

Rhombic 35°, Positive 7°

Finishing to medium

cutting

Medium cutting

All-round

✓ : Stocked items*Note: Cross section shows the chipbreaker of the designation with *.

Page 17: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

17

CNMG 432 HRM CNMG 432 HRMAH8015 AH8015

100 1300.008 0.0090.059 0.078

CNMG 432 HRM CNMG 432 HRMAH8005 AH8005

160 2600.011 0.0080.138 0.039 - 0.059

AH8015 AH8015

HRM

HRM

HRM

HRM

4

3

2

1

0

8

6

4

2

0

2524232221201918

3

2

1

0

AH8005 AH8005

3.150"

ø2.8

"

4.7"

ø2.7

6"

ø2"

1.2"ø0

.6"

ø1"

2.4"

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

PRACTICAL EXAMPLESWorkpiece type

InsertGrade

Workpiece material

Results

Cut

ting

co

nditi

ons

Cutting speed: Vc (sfm)Feed : f (ipr)Depth of cut : ap (in)Coolant

Workpiece typeInsertGrade

Workpiece material

Results

Cut

ting

co

nditi

ons

Cutting speed: Vc (sfm)Feed : f (ipr)Depth of cut : ap (in)Coolant

Inconel 625 Inconel 718

Valve parts Aircraft parts

AH8015 with HRM chipbreaker greatly reduces notch wear and extends tool life by 1.5 times.

AH8015 is well balanced between wear and fracture resistance and extends tool life by 2 times.

Tool life2 times!

Tool life1.5 times!

Tool

life

(pcs

/ e

dge)

Tool

life

(pcs

/ e

dge)

Competitor Competitor

AH8005 with high wear resistance extends tool life by 1.5 times.

Due to outstanding wear resistance, AH8005 extends tool life by 1.2 times.

Tool life1.5 times!

Tool life1.2 times!

Tool

life

(pcs

/ e

dge)

Tool

life

(pcs

/ e

dge)

Competitor Competitor

Inconel 718

Shaft parts

Wet Wet

Wet Wet

Valve parts

Inconel 718

Page 18: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

18 AH8000SERIES

CNMG 432 HRF CNMG 433 HRFAH8015 AH8015

260 1800.004 0.012

0.020

CNMG 432 HRF CNMG 432 HRFAH8005 AH8005

330 2300.004 - 0.006 0.007

0.012 0.020

200

150

100

50

0

5

4

3

2

1

0

5

4

3

2

1

0

7

6

5

4

3

2

1

0

AH8005 AH8005

HRF

HRF

HRF

HRF

AH8015 AH8015

ø2"

2.75"

ø1.2

"

6"

ø2.1

7"

4.7"

ø1"

ø0.2

"

4"

Workpiece typeInsertGrade

Workpiece material

Results

Cut

ting

co

nditi

ons

Cutting speed: Vc (sfm)Feed : f (ipr)Depth of cut : ap (in)Coolant

Workpiece typeInsertGrade

Workpiece material

Results

Cut

ting

co

nditi

ons

Cutting speed: Vc (sfm)Feed : f (ipr)Depth of cut : ap (in)Coolant

Hastelloy 276 Inconel 909

Tube parts

0.059" x 8 passWet Wet

Aircraft parts

AH8015 has good balance between wear and fracture resistance, increasing tool life by 4 times.

AH8015 provides better surface finish and extends tool life by 1.5 times.

Tool life4 times!

Tool life1.5 times!

Tool

life

(pcs

/ e

dge)

Tool

life

(pcs

/ e

dge)

Competitor Competitor

AH8005 delivers outstanding wear resistance, increasing tool life by 1.5 times.

AH8005 with excellent wear resistance provides good surface quality and extends tool life by 1.3 times.

Tool life1.5 times!

Tool life1.3 times!

Tool

life

(pcs

/ e

dge)

Tool

life

(pcs

/ e

dge)

Competitor Competitor

Inconel 718 Inconel 718

Valve parts

Wet Wet

Aircraft parts

Page 19: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

19

VCMT160408-PS CCMT09T304-PSFAH8005 AH8005

150 3300.008 0.0050.020 0.003

600

500

400

300

200

100

0AH8005 AH8005

PS PSF

7

6

5

4

3

2

1

0

1.260"

ø0.7

87"

ø1.0

24"

0.079"

ø1.1

81"

w w w.t u n g a l oy a m e r i c a .c o m

A CC E L E R A T E D M A C H I N I N G

Workpiece typeInsertGrade

Workpiece material

Results

Cut

ting

co

nditi

ons

Cutting speed: Vc (sfm)Feed : f (ipr)Depth of cut : ap (in)MachiningCoolant

Inconel 718 Inconel 718

Seal pin

External turning and facingWet

External turningWet

Turbine parts

AH8005 with PS chipbreaker improves productivity by 1.3 times due to increased feed rate and speed, doubling tool life.

AH8005 with PSF chipbreaker provides excellent chip control and wear resistance, extending tool life by 1.5 times.

Tool life2 times!

Tool life1.5 times!

Tool

life

(pcs

/ e

dge)

Tool

life

(pcs

/ e

dge)

Competitor Competitor

Page 20: Tungaloy Report No. 437-US Outstanding performance in ... · (CNMG, DNMG, SNMG, TNMG, WNMG, VNMG) Main chipbreakers for positive inserts (CCMT, DCMT, VCMT) Feed: f (ipr) Feed: f (ipr)

www.tungaloyamer ica .com

f a c e b o o k . c o m / t u n g a l o y a m e r i c at w i t t e r . c o m / t u n g a l o y

follow us at:

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Distributed by:

Oct. 2016 (TA)

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D O W N L O A DDr. Carbide App

Tungaloy Canada432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, CanadaPhone: +1-519-758-5779 Fax: +1-519-758-5791www.tungaloy.com/ca

Tungaloy de Mexico S.A.C Los Arellano 113, Parque Industrial Siglo XXIAguascalientes, AGS, Mexico 20290Phone:+52-449-929-5410 Fax:+52-449-929-5411www.tungaloy.com/mx

Tungaloy America, Inc.3726 N Ventura Drive,Arlington Heights, IL 60004, U.S.A.Inside Sales: +1-888-554-8394Technical Support: +1-888-554-8391 Fax: +1-888-554-8392www.tungaloyamerica.com

AH905• Excellent wear resistance

• Exceptional impact resistance

• Smooth insert surface prevents chip adhesion

AH725• Excellent wear resistance

• Well balanced fracture resistance

• Provides long tool life and stable machining

AH600• Exceptional tool life

• Extremely high reliability

• Advanced wear and fracture resistance

Also available for high temp alloys:


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