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Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters...

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1 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013 Turbocharger
Transcript
Page 1: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

1 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbocharger

Page 2: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

2 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

MAN

L 28/32H Diesel Engine

Turbocharger Description

Turbocharger

Page 3: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

3 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbo charger basics system

Page 4: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

4 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

A turbocharger consists of a turbine and a compressor linked by a shared axle. Exhaust gases from the

engine causing the turbine wheel to rotate. This rotation drives the compressor, compressing ambient air

and delivering it to the air intake manifold of the engine at higher pressure. Compressed air is then led

through a charge air cooler before entering the charge air receiver.

Turbo charger basics system

Page 5: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

5 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbo charger basics system

Page 6: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

6 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR Turbo charger basic system

Page 7: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

7 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

MAN Diesel turbocharger

Plain bearing

•Plain bearings

•Inboard bearing arrangement

•Uncooled hot gas casing

•Lubrication by the engine lube oil

system.

NR Turbo charger basic system

Page 8: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

8 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Principle systems of bearing arrangements

Page 9: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

9 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR Turbo charger basics system

Page 10: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

10 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR Turbo charger basics system

Page 11: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

11 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbo charger system Designation of NR turbocharger

Page 12: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

12 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbo charger system

Charge air cooler

A charge air cooler is used to cool air after it has passed through a turbocharger, but before it enters the

engine.

Charge air coolers range in size depending on the engine.

Vestas air coil A/S and GEA are the oldest makers still in business.

Page 13: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

13 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR Turbo charger system

Cleaning turbine side

•Cleaning in- service by the dry-or wet-cleaning method is performed by injection of

a measured amount of granulate or water into the gas or compressor pipe of the

turbine.

•The injection of the granulate is done by means of working air at a pressure of app. 5-7

bar.

•The cleaning effect is similar to that of water washing i.e. a mechanical effect arising

from the impact of the cleaning medium of the turbine components.

Page 14: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

14 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

The cleaning is carried out during high engine

load minimum 75 % at full load.

Before connecting the "blow-gun" open the closing valve (1), and

check whether there is free passage.

Fill cleaning granulated substance into the container (2) for

turbocharger type:

NR20/R - NR20/S 0.2 - 0.3 liters

NR24/R - NR26/R 0.3 - 0.4 liters

Connect to the working air system (4), 5 -7 bar.

Connect the "blow-gun" to valve (1). Open air valve (3).

Then open valve (1) slowly until a whistling sound indicates that

blowing-in takes place. Injection time app. 2 min.

Page 15: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

15 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbo charger exhaust system

Page 16: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

16 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

Turbo charger system

NR 24 Gaps and clearance

Page 17: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

17 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR 24 maintenace Lub.oil system

Page 18: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

18 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Jet assist

Page 19: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

19 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR jet assist

With out Jet assist With Jet assist

Page 20: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

20 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Maintenance symbols

Page 21: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

21 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Maintenance service report

Page 22: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

22 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Maintenance service report

Page 23: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

23 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Maintenance service report

Page 24: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

24 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Maintenance Torque values

Page 25: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

25 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Maintenance Torque values

Page 26: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

26 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 27: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

27 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 28: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

28 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 29: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

29 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 30: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

30 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 31: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

31 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 32: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

32 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR List of assemblies

Page 33: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

33 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Cartridge

Page 34: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

34 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR complete rotor

Page 35: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

35 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

NR Insert

Page 36: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

36 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Compressor side

Page 37: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

37 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Silencer

Page 38: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

38 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/STurbo charger system

Speed sensor

Page 39: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

39 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Cleaning device turbine side

Page 40: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

40 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Cleaning device for turbine II

Page 41: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

41 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Cleaning device compressor side

Page 42: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

42 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Cleaning device compressor side

Page 43: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

43 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Covering

Page 44: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

44 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

NR/S Turbo charger system

Cartridge

Page 45: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

45 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

All data provided in this document is non-binding.

This data serves informational purposes only and is especially not guaranteed in

any way. Depending on the subsequent specific individual projects, the relevant

data may be subject to changes and will be assessed and determined

individually for each project. This will depend on the particular characteristics

of each individual project, especially specific site and operational conditions.

Disclaimer

Page 46: Turbocharger - maredu.gunet.gr · NR20/R - NR20/S 0.2 - 0.3 liters NR24/R - NR26/R 0.3 - 0.4 liters Connect to the working air system (4), 5 -7 bar. Connect the "blow-gun" to valve

46 < > MAN Diesel & Turbo Stig S. Christensen L28/32H TurbochargerTurbocharger 29.05.2013

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