Turn Around Services (TAS)and Replacement Equipmentfor Mass Transfer ComponentsFor refi ning, gas processing,petrochemical, chemicaland other processing plants.

Sulzer Chemtech

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Sulzer Chemtech has over 40 years of experience in pro-viding outstanding mass transfer technology, process engineering and equipment. Our global coverage allows us to bring our services to you, day or night, in almost every country of the world. Our employees are ready with the conviction, enthusiasm and attitude to offer not only quality products, but excellent service. Our goal is to meet your requirements and challenges while providing the most cost effective solutions with the least amount of downtime, in any situation.

Sulzer Chemtech the mass transfer experts that understand the sense of urgency to meet your challenges

A single source for all of your turnaround needsBecause we understand that time saved is money earned. Just one phone call to Sulzer Chemtech will provide you with a single source for all of your turnaround needs; replacement equipment, hardware and expert advice.

Whether you‘re facing a major turnaround or routine column repairs and maintenance, Sulzer Chemtech offers a complete replacement solution with:

• SHaRP - Sulzer Hardware Replacement Program

• A complete portfolio of tower hardware

• Consignment hardware lockers and trailers

• Pre shutdown deliveries

• Pre engineering

• 24/7 availability

• Emergency replacement

• Strategic hardware stores

• Logistics

• Post shut advice

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Your turnaround, our concern

The Sulzer Chemtech Turnaround Services (TAS) team is known for its fast, reliable deliveries, quality products and customer oriented approach. Our team can provide complete, around-the-clock support for your planned or emergency turnarounds. We offer material replacements with our com-plete line of products regardless of the original manufacturer, which allows us to go the extra mile. The Sulzer Chemtech replacement sales team is available to you, 24 hours a day, 7 days a week – with the best response time and a customer orientation that is second to none!

SHaRP services eliminate turnaround headachesSulzer Chemtech hardware replace-ment program – SHaRP – eliminates the hassle of last minute hardware purchases. No more looking for tower drawings in the middle of an emergency turnaround! Our SHaRP program will provide detailed re-ports of all of the hardware and equipment in your plant, (regard-less of manufacturer) listed by unit and tower. The report will also in-

Consignment hardware lockers and Trailers give you total inventory controlTo ensure that your turnaround is on time and on budget. We have re-gional warehouses and offer hard-ware on consignment. Our teams will custom package hardware for your specific towers and deliver the inventory in trailers and lockers to your site for the duration of your turnaround.

Since most hardware is provided on consignment, you only purchase the hardware that is needed. This service provides you with proactive control over your hardware inven-tory and your budget.

clude material type, current pricing and recommended quantities. The best part about Sulzer Chemtech’s SHaRP program is that it’s free!

SHaRP benefits• Maintain critical path

• Minimize loss of working time

• Single source of supplies

• Reduce inventory

• Main budget control

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Proven, reliable, replacement internals

Structured Packing

Distributor

Distributor

Support Grid

Structured Packing/Random Packing

Trays

When turnarounds or shutdowns occur, Sulzer Chemtech can pro-vide the equipment you need. Whether it is replacing one of the many proven, reliable Sulzer inter-nals or an exact OEM equivalent, we can supply all of your internals quickly and efficiently.

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Proven, reliable, replacement trays andinstallation hardware

All rings come in various sizes

We have your packingsSulzer Chemtech is the industry leader in mass transfer technology – in fact, Sulzer invented structured packing. We can provide you with a replacement for any tower pack-ing in the industry structured or random. No matter who provided the last product, our packings will match the performance of your ex-isting packing.

We offer equivalents to all OEM packings as well as these propri-etary packings:

• MellapakTM

• MellapakPlusTM

• MellagridTM

• The original gauze packings, BX and CY

• Nutter RingsTM

• I-Rings

• P-Rings

We have your traysSulzer Chemtech has a replace-ment for absolutely any type of tray, and can address the unexpected problems encountered in every shutdown.

Our new or replacement trays are manufactured to exact specifica-tions and arrive on time, every time.

We can supply the trays listed be-low as well as many others:

• Valve (round or rectangular) trays

• Perforated (sieve) trays

• Bubble cap trays

• Dual flow trays

• Baffle trays

• Disc and donut trays

• Shower deck trays

• Chimney trays

• Cartridge trays

• Grid trays

• SVGTM trays

• VG PlusTM

• MVGTM trays

• MDTM trays

• VGMDTM trays

We have your internalsRegardless of OEM, we can sup-ply the mass transfer equipment you need. Sulzer Chemtech has a complete range of internals for the optimum performance of your col-umns.

• Distributors

• Supports

• Hold-downs

• Collectors

• Retainers

• Gas inlet systems

• Liquid inlet systems

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Sulzer Chemtech can supply you with all the tower hardware or equipment your project needs. Whether you are in the middle of a shutdown or just planning ahead, our team has the right products and services for you. Day or night, one call does it all!

Our large hardware inventory is available for immediate shipment, and our regional warehouses are in convenient proximity to our customers, wherever they may be.

Sulzer‘s hardware trailers and lockers can be stocked with each specific tower‘s hardware and located on your site for quick and easy access.

Day or night, one call does it all!

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Turnaround services hardware

• Any tray hardware or part can be manufactured upon request with a sketch or actual sample.

• Regardless of who supplied the original equipment, Sulzer does it all.

• All items are stocked in all regional warehouses.

• Both, metric and UNC available from stock.

• All hardware stocked in 410, 410s, 304 (A2/70), 304L, 316 (A4/70), 316L.

• All hardware available in other materials including exotics and various sizes.

E-6B

E-6C

E-14

• Available sizes: 20 30 40 50 60 70M 08 x x M 10 x x x x x M 12 x x x x M 16 x x x x M 20 x x x

3/8” x x x 1/2” x x x 5/8” x x

• Other sizes available upon request

Bolts Hex nuts

• Heavy or finished• Available sizes: M 08M 10 / 3/8”M 12 / 1/2”M 16 / 5/8”

• Other sizes available upon request

• Washers• Lock washers• Domed washers• Available sizes:OD Thk ID 11 14 17 2122 1.5 x 32 3 x x x x 6 x x x x40 3 x x x 6 x x 50 3 x x x 6 x x 60 3 x x x

32 2 x 45 2 x x

Spring washersM 10 M 12 M 16

• Other sizes available upon request

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Turnaround services hardware

E-17

E-18 Type 1

E-20A

Washers

Manway fasteners• Manway large D washers

• Manway football washers

(Sikking plates)

• Slide fasteners• Slide fastener washers

• Manway clamp with nut

Manway Studbolts

• Full thread• Square• D shape• Available sizes3/8” Full thread Square D shape

L = 50 mm x x

L = 65 mm x x

M10 Full thread Square D shape

L = 50 mm x x

L = 65 mm x x

L = 75 mm x

M16 Full thread Square D shape

L = 500 mm x

L = 1000 mm x

• Other sizes available upon request

Tray Periphery Clamps • Universal clamp• Suitable for tray support ring thickness 5 – 19 mm

• Universal clamp with bolt

• Suitable for tray support ring thickness 5 – 19 mm

• Universal clamp with nut

• Suitable for tray support ring thickness 5 – 19 mm

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Turnaround services hardware

E-23

E-21

E-22

Wedges

Seal Plates

Tray Periphery Clamps • E-18 Bottom tray clamp• Available sizes• D = 8 mm• D = 10 mm• D = 12 mm

• E-17 Wedge tray clamp• Available sizes• D = 8 mm• D = 10 mm• D = 12 mm

• Other sizes available upon request

• Wedge 80 x 1.5 mm 100 x 3.0 mm

• Other sizes available upon request

• E-17 Seal plate

• Beam plate

• Profplate

• Downcomer plate

Snap in Valves Material 410s 304L 316L MonelType 1 x x xType 2 x x x

Type 3 available upon request

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Turnaround services hardware

E-24

E-25

E-27

Caged Valves

Caged valve CV1 Caged valve CV2

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Turnaround services hardware

E-30

E-31

E-33

ÿ38.9

Round Valves MaterialLift Thickmm mm 410s 304L 316L Monel9.5 1.5 x x x 2 x x x 11.1 1.5 x x x 2 x x x 12.7 1.5 x x x 2 x x x 14.3 1.5 x x x 2 x x x 15.7 1.5 x x x 2 x x x

V1 hole V4 hole

Rectangular Valves

BDP Valve L = 125 mm Material & valve thickness 410s 304L 316L MonelLift mm / code L M H L M H L M H L M H8 / 313 x x x x x x 9.5 / 375 x x x x x x 11.1 / 437 x x x x x x 12.7 / 500 x x x x x x

L = Light 1mm M = Medium 1.5mm H = Heavy 2mm

BDH Valve L = 61 mm Material & valve thickness 410s 304L 316L MonelLift mm/code L M H L M H L M H L M H8 / 313 x x x x x x x x x9.5 /375 x x x x x x x x x11.1 / 437 x x x x x x x x x12.7 / 500 x x x x x x x x x

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Turnaround services hardware

E-36

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LIQUID FLOW

VALVE THK.= 1.5 mm

VALVE LIFT = mm

BDH VALVE

E-36

LIQUID FLOW

VALVE THK.= 1.5 mm

VALVE LIFT = 8 mm

BDP VALVE

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Turnaround services hardware

E-40

E-41

E-43

Gasket Tape/Band • Ladderband• Tape• Rope

• Available material: - Fiberglass

• Other material available upon request

Tape and Band Tape Ladderb BandWidth Thick 7 2.5 x 25 3 x 30 3 x x40 3 x x50 3 x x

RopeDiameter Length (mtr)10 2512 2516 2520 25

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Turnaround services hardware

Gasket Washers• NovapressTM

OD/ID Thick 3 (mm)45/10 x45/12 x45/16 x45/20 x

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E-50

E-59

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Turnaround services hardware

H (mm) Thick (mm) Stock20.5 x21 x21.5 x22 22.5 23 23.4 x24 x24.5 x25 25.5 26 26.5 27 x27.5 x28 28.5 29 x29.5 x30 x

Miscellaneous Lugs

Hookbolts

1.5

Different lengths and shapes on request

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Turnaround services hardware

Gasket Flanges In addition to our standard stock inter-nal piping gasket flanges we are able to produce gaskets of all sizes, de-signs and types all we need is a com-plete description (outside / inside di-ameter, number and size of holes and material type) or a sketch and you can leave the rest to us ...

From stock we can provide the fol-lowing flange gaskets according to the Shell dep S-10.016-E

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Turnaround services hardware

Bubble Caps Shown below are the bubble cap assemblies as per the Metawa tray bubble caps. These are available as standard in 3”, 4” and 6”. These are split into the categories HIGH riser and LOW riser. Please refer to the product table shown below for the basic dimension specifications.

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Turnaround services hardware

Bubble Caps Further to our standard bubble cap assemblies we are able to supply replacement bubble caps of any size or manufacturer using the methods shown below, also handy when only a small quantity is required.No extra costs for designing a mould!

20.55.06.40 - V.07 - 50 - Printed in Switzerland

Distributed by:

HeadquartersSulzer Chemtech LtdP.O. Box 65CH-8404 Winterthur, SwitzerlandPhone +41 (0)52 262 37 77Fax +41 (0)52 262 01 82E-mail chemtech@sulzer.comInternet www.sulzerchemtech.com

North and South AmericaSulzer Chemtech USA, Inc.4019 South Jackson AvenueUSA-Tulsa, OK 74107 Phone +1 (918) 446-6672Fax +1 (918) 446-5321

Asia Pacifi cSulzer Chemtech Pte. Ltd.10 Benoi SectorSGP-Singapore 629845Phone +65 6515 5500Fax +65 6862 7563

Sulzer Chemtech Ltd, a member of the Sulzer Corporation, with head-quarters in Winterthur, Switzerland, is active in the fi eld of process engi-neering and employs some 2500 persons worldwide.

Sulzer Chemtech is represented in all important industrial countries and sets standards in the fi eld of mass transfer and static mixing with its ad-vanced and economical solutions.

The activity program comprises:

• Process components such as trays, structured and random packings, internals for separation columns and reaction technology

• Engineering services for separation and reaction technology such as optimizing energy consumption, plant optimization studies, pre-engi-neering for governmental approval, basic engineering

• Separation and purifi cation of organic chemicals by means of crystalli-zation and membranes

• Mixing and reaction technology with static mixers

• Mixing and Cartridges Technology

• Tower fi eld services