Turning60 USin 0508© - Deni US/USKat_In_06T_Turning60.pdf · ning of stainless steel parts ......

Turning tools with special geometry inserts for difficult to machine operations

Turning 60°

- 2 -1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling

TURNING - TURNING 60°

APPLICATION EXAMPLE

Tubing for chemical industry: - Excellent cutting performance and high

toollife despite interrupted cut in machi-ning of stainless steel parts

- increased demand for surface quality

Sample for machining data Sample tubing

Machining data

Tool holder Insert Material Coating STGPR 2020 K16 TPHT 16T308 ER DP55 316 SS AlTiN - Special

Starting Diameter 4.606“ Finish Diameter 2.205“ Total machining time 12 min Turning Length 2.165“ Radial excentricity 1.260“ Machined Volume 27.8 cu.in

Radial cut depth Cutting time in seconds Cut #1 Cutting speed (sfm) 990 Machining Dia (inch) 6.457“

Speed - RPM 582 Feed rate (ipr) 0.002 0.355“ 115

Cut #2 Cutting speed (sfm) 858 Machining Dia (inch) 5.748“












The chip heats up increasingly at reduced diameters and therefore tends to jolt in the chip breaker -» rough cut, poor surface quality. -> This problem can be solved by reducing the cutting speed proportionally to the diameter.

Original setup: CNMG 432 (Competitor)4 indexes / part Cycle time 45 min

Denitool results: TPHT 16T304 ER DP556 parts / index Cycle time 12 min

- 3 - 1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling

Article No. [inch]

R L D L F B A a I

S06H“ STUPR-11 S06H“ STUPL-11 .375“ 3.937“ .276“ .512“ - - 5° - - TP.. 1102.. T25.055 T7FS08K“ STUPR-11 S08K“ STUPL-11 .500“ 4.921“ .354“ .630“ - - 3° - - TP.. 1102.. T25.055 T7FS10Q“ STUPR-11 S10Q“ STUPL-11 .625“ 7.086“ .433“ .787“ - - 2° - - TP.. 1102.. T25.055 T7F

S10Q“ STUPR-16 S10Q“ STUPL-16 .625“ 7.086“ .433“ .787“ - - 4° - - TP.. 16T3.. T35.084 T15HS12R“ STUPR-16 S12R“ STUPL-16 .750“ 7.874“ .512“ .945“ - - 2° - - TP.. 16T3.. T35.084 T15HS16S“ STUPR-16 S16S“ STUPL-16 1.0“ 9.842“ .669“ 1.181“ - - 0° - - TP.. 16T3.. T35.084 T15H

A06H“ STUPR-11 A06H“ STUPL-11 .375“ 3.937“ .276“ .512“ - - 5° - - TP.. 1102.. T25.055 T7FA08K“ STUPR-11 A08K“ STUPL-11 .500“ 4.921“ .354“ .630“ - - 3° - - TP.. 1102.. T25.055 T7FA10Q“ STUPR-11 A10Q“ STUPL-11 .625“ 7.086“ .433“ .787“ - - 2° - - TP.. 1102.. T25.055 T7F

A10Q“ STUPR-16 A10Q“ STUPL-16 .625“ 7.086“ .433“ .787“ - - 4° - - TP.. 16T3.. T35.084 T15HA12R“ STUPR-16 A12R“ STUPL-16 .750“ 7.874“ .512“ .945“ - - 2° - - TP.. 16T3.. T35.084 T15HA16S“ STUPR-16 A16S“ STUPL-16 1.0“ 9.842“ .669“ 1.181“ - - 0° - - TP.. 16T3.. T35.084 T15H

E06M“ STUPR-11 E06M“ STUPL-11 .375“ 5.906“ .276“ .512“ - - 5° - - TP.. 1102.. T25.055 T7FE08Q“ STUPR-11 E08Q“ STUPL-11 .500“ 7.086“ .354“ .630“ - - 3° - - TP.. 1102.. T25.055 T7FE10R“ STUPR-11 E10R“ STUPL-11 .625“ 7.874“ .433“ .787“ - - 2° - - TP.. 1102.. T25.055 T7F

E10R“ STUPR-16 E10R“ STUPL-16 .625“ 7.874“ .433“ .787“ - - 4° - - TP.. 16T3.. T35.084 T15HE12S“ STUPR-16 E12S“ STUPL-16 .750“ 9.842“ .512“ .945“ - - 2° - - TP.. 16T3.. T35.084 T15HE16T“ STUPR-16 E16T“ STUPL-16 1.0“ 11.811“ .669“ 1.181“ - - 0° - - TP.. 16T3.. T35.084 T15H


BORING BARS W/ 60° TRIGON INSERTS

93°

STUP

Right hand boring bars require left hand inserts and vice versa

S = steel shank A = steel shank with internal coolant E = carbide shank with internal coolant

93°

L

B

D

I

F

5°

Illustration: right hand execution



TOOLHOLDERS W/ 60° TRIGON INSERTS

75°

STRP

90°

STGP

93°

STJP

Article No. [inch]

R L H B L E F

STJPR “1212 K16 STJPL “1212 K16 .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H


Article No. [inch]

R L H B L E F

STGPR “1010 H16 STGPL ... .625“ .625“ 3.937“ .984“ .787“ - - TP.. 16T3.. T35.084 T15HSTGPR “1212 K16 upon request .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15HSTGPR “1616 M16 1.0“ 1.0“ 5.906“ .984“ 1.260“ - - TP.. 16T3.. T35.084 T15H


Article No. [inch]

R L H B L E F

STRPR “1212 K16 STRPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request


Different dimensions & geometries upon request

L

E

BF

93°

H

7°

L

E

BF

90°

H

7°7°

H

L

E

BF

75°





60°

STTP

45°

STSP

Article No. [inch]

R L H B L E F

STTPR “1212 K16 STTPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request

Article No. [inch]

R L H B L E F

STSPR “1212 K16 STSPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request

15°

STKP

Article No. [inch]

R L H B L E F

STKPR “1212 K16 STKPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request




7°

L

E

BF

60°

H

L

E

BF

45°

H

7°

L

E

BF

15°

H7°




0°

STFP

Article No. [inch]

R L H B L E F

STFPR “1212 K16 STFPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request



L

E

BF

0°

H

7°



CARBIDE INSERTS 60° TRIGON

DX

2P

25D

X 2

0D

P 25

DX

30

DP

35D

X 5

0D

P 55

DX

52

DP

57D

T 40

CB

NP

KD

MD

C

ex stock upon request

*3) Right hand execution

60°

Ød

R

m

Ød 1

11°

s

l

25°

* 3)

3°

SI

Sp

60°

Ød

R

m

Ød 1

11°

s

�

15°

* 3) 60°

10°

Ød

SI

R

m

Sp

Ød 1

11°

s

l

25°

60°

Ød

R

m

Ød 1

11°

s

l

60°

Ød

R

m

Ød 1

11°

s

l

60°

Ød

R

m

Ød 1

11°

s

l

60°

Ød

R

m

Ød 1

11°

s

l

60°

Ød

R

m

Ød 1

11°

s

l

15°

Article No. [inch]

I d +/- s +/- m +/- r d1

TPGT 16T304 EN .650“ .375“ .001“ .156“ .051“ .547“ .001“ .0158“ .171“

TPGT 16T308 EN * .650“ .375“ .001“ .156“ .051“ .531“ .001“ .032“ .171“

* available Dec 2005

TPGT 16T304-25 .650“ .375“ .001“ .156“ .051“ .547“ .001“ .0158“ .171“

TPGT 16T308-25 .650“ .375“ .001“ .156“ .051“ .531“ .001“ .032“ .171“

TPHT 110202 ER/L .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“

TPHT 110204 ER/L .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“

TPHT 110208 ER/L .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“

TPHT 16T304 ER/L .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“

TPHT 16T308 ER/L .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“

TPHT 110202 FR/L .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“

TPHT 110204 FR/L .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“

TPHT 110208 FR/L .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“

TPHT 16T304 FR/L .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“

TPHT 16T308 FR/L .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“

TPHW 110202 EN .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“

TPHW 110204 EN .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“

TPHW 110208 EN .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“

TPHW 16T304 EN .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“

TPHW 16T308 EN .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“

TPHW 110202 FN .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“

TPHW 110204 FN .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“

TPHW 110208 FN .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“

TPHW 16T304 FN .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“

TPHW 16T308 FN .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“

TPHW 16T304 SN .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“

TPHW 16T308 SN .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“

TPMW 16T304 FN .650“ .375“ .002“ .156“ .051“ .547“ .003“ .0158“ .171“

TPMW 16T308 FN .650“ .375“ .002“ .156“ .051“ .531“ .003“ .032“ .171“

NEW


DENITOOL® DATA - TURNING 60°

DENI TOOL -DATA

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European Headquarters

• DENI® AG Industriestrasse 18 CH-5106 Veltheim Switzerland

North American Headquarters

• DENITOOL® Inc. 1630 South Church Street Murfreesboro, TN 37130 USA

Denitool® Worldwide

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1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling

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Turning60 USin 0508© - Deni US/USKat_In_06T_Turning60.pdf · ning of stainless steel parts ......

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