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CE845
Made In China For ARLEC BARBEQUES PTY LTD
274 Maroondah Hwy Mooroolbark, VIC 3138
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Retain These Instructions For Future Use
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SAFETY PRECAUTION • This grill is designed for outdoor use only THIS APPLIANCE SHALL
NOT BE INSTALLED OR USED INDOORS. • The area surrounding your new grill should be kept clean, and free
from flammable liquids and other combustible materials such as mops, rags, brooms, as well as solvents, cleaning fluids, and gasoline.
• Never locate this appliance in an enclosed room or under sealed
overhead structure or any type of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and shrubs.
• Never let clothing, potholders or other flammable materials come in
contact with or close to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury. Certain materials or items, when stored under or near the appliance, will be subjected to radiant heat and could be seriously damaged.
• BURNERS: Check to ensure no insects or blocking the venture tubes.
Use a special venture brush to clean. Use a pin or a toothpick to clean the orifice on the gas valve. DO NOT ENLARGE THE HOLE.
SAFETY INSTRUCTION
• FOR OUTDOOR USE ONLY. • READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.
• WARNING! : ACCESSIBLE PARTS MAY BE VERY HOT. KEEP
YOUNG CHILDREN AWAY. This appliance gets very hot. Take special care when children or elderly people are present. Particular care must be taken when removing the drip tray. Hot fat causes severe injuries.
• DO NOT MOVE THE APPLIANCE DURING USE.
• TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER
USE. Turn off all burner controls valves after use.
• ANY MODIFICATION TO THE APPLIANCE MAY BE DANGEROUS.
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• THIS APPLIANCE SHALL BE KEPT AWAY FROM FLAMMABLE MATERIALS. There should be no combustible materials less than 600 mm from the sides of barbecue and less than 1500 mm above the cooking surface of the barbecue.
• Protective gloves should be worn if hot parts or utensils are to be
handled.
• People with flammable clothing such as nylon should keep well away from the barbecue when alight.
• DO NOT allow unburned gas to build up.
• In the event of gas leak, TURN OFF GAS SUPPLY AT THE
CYLINDER.
• In the event of fat fire, DO NOT DOUSE WITH WATER. Turn off gas supply at the cylinder.
• Every time the cylinder is reconnected, do a leak test.
• Never leave burners on high for more than 10 minutes unless cooking.
NATIONAL AUTHORITY REQUIREMENTS All gas fitting work, service and repairs (including works on any part of the gas circuit) can only be performed by an authorized gas fitter in accordance with national regulations. All replacement parts must meet Sunshine specification. GAS TYPES The barbecues are both category I3+(28-30/37) and I3B/P(30) appliances. Gas consumption, inlet pressure and injector orifice sizes are shown in the following tables.
HZ46 HZ47 Side Burner Gas LPG LPG LPG Inlet Pressure (mbar) 28 28 28 Heat Input (kW) 14 14 3 Injector Orifice (mm) 1.00 1.00 0.92 Gas Rate (g/h) 1020 1020 219
Note: The size of the injector orifice is stamped on one of the hexagon faces (eg: “100” for 1.00 mm injector). LPG = Butane or Propane gas, propane is recommended for use all year round. Butane for warmer climates/summer only.
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ASSEMBLY INSTRUCTION Inspect all components for damage before assembly begins. If damage is present please contact your local dealer. Replace the damaged components with original manufacturers’ parts only. The cart panel, door, condiment assembly and main BBQ body have been pre assembled for convenience and ease of assembly. Some assembly will be required to complete this unit. Assemble the barbecue trolley following steps as indicated below. NB: some models have a round hole in the base for small gas bottles. In UK/Europe regulations prohibit the use of gas bottles inside the BBQ cabinet, please locate bottle outside. The internal hole can be used as a storage/rubbish bin and will fit standard bucket type bins.
Step 1 Assemble bottom shelf with trolley left hand panel by sliding the front and rear legs of panel onto the front and rear legs of bottom shelf as illustrated. Note : Make sure the black plastic inserts are located on the left side facing down and the door latches are facing the front. No screw required for this step
Step 2
Install the trolley right hand panel on the opposite side of the bottom shelf with the same procedure. Note : No screw required for this step
Step 3 Remove castor from the packaging and place lockable castor on LH leg assembly and fixed castor on RH leg assembly under the bottom shelf. To secure lockable castor, make sure the lockable castor is in lock position. Screw castor into the black plastic inserts and hand tight. Release brake when finished. Note : No screw required for this step
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Step 4 Attach the horizontal support rail to the front legs. Then align the holes on both ends of the support rail with the threaded holes on the legs. Tighten with two M5 screws.
Step 5
Insert four M5 screws into the LH and RH rear legs with hand tighten. Make sure to loosen the screws to slide in the rear panel.
Step 6
Attach rear panel between RH and LH rear leg. Align the slots on the rear panel on the srews and push with a gentle downward pressure as illustrated. Tighten all four screws.
Step 7
Place door assembly in front of LH cart assembly, ensure that the door handle are on top position. Slide the bracket located at the back of door assembly onto the LH stud on the front of the trolley left hand panel as illustrated.
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Step 8 Place condiment shelf assembly in front of the trolley right hand panel, ensure that the condiment shelf handle are on top position. Slide the bracket located at the back of condiment shelf assembly onto the RH stud on trolley right hand panel as illustrated.
Step 9
Place front trimming infront of RH and LH trolley assembly. Align bolt holes located on the inside RH/LH trolley assembly and secure using four M5 long bolts.
Step 10
Attach LH side shelf assembly to LH trolley assembly, slide LH side table assembly onto front/rear legs of the L/H frame with downward pressure as shown. Secure with three bolts and nuts. Make sure the table is slotted in equally during assembly.
NB: Different models come with different side shelf
units. These units may (or may not) include side burner, marinating bowl, ice chest/sink or lid.
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Step 11
Attach RH side burner assembly to RH cart assembly, slide RH side burner assembly onto front/rear legs of the RH frame with downward pressure as shown. Tighten with 2 bolts and nuts only to the outsides holes only.
Step 12 Attached cylinder hook under RH panel bar. Align the hole and secure with bolt and nut.
Step 13 Remove bbq body assembly from the packaging and take out grill plate, hot plate, warming rack, flame tamer and all accessories inside the bbq to reduce weight. Lift the bbq body over the trolley assembly and carefully lower onto the trolley until the BBQ body rests on the upper side section of side shelf.
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Step 14 Place the grill plate flame tamers on right lower level of bbq body assembly directly above burners between the location tabs on the bbq chassis.
Step 15 Insert the warming rack and place cast iron grill plate directly above flame tamers and hot plate on support ribs as illustrated.
Step 15 Slide the drip tray on bottom of barbecue body as illustrated. Make sure the drip tray is seated properly inside the location tabs. The drip container fits under the drip tray run off hole.
Assembly of the barbecue is complete. Please read all cautions and warnings before using your barbecue
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LIGHT Every HORIZON BBQ has been equipped with tested LED located inside the hood handle. The LED provided, produces a unique light effect in forward direction for convenience at night time. The battery compartment is located on the left hand side of handle.
To install the batteries, unscrew counter clockwise the battery compartment from handle as indicated in Figure below. The battery compartment houses three size “C” batteries. Check for correct polarity alignment as indicated in the battery compartment. Once batteries are installed, replace the battery compartment. Turning it clockwise until it stops.
CAUTION! Do Not Over Tighten, and do not use battery compartment to lift hood.
CAUTION!
• There are no user serviceable parts for this LED unit. Do not attempt any repairs yourself, doing so will void the manufactures warranty. In the unlikely event, your unit may require service. Please contact your nearest Arlec Sunshine Barbecue dealer.
• Do not modify the circuit. This circuit is already optimized and confirmed by tests and by measurements.
GAS SUPPLY CYLINDER LP gas cylinders used with this appliance must have a cylinder capacity of at LEAST 6 kg if propane or 13 kg if Butane. GAS REGULATOR A gas regulator conforming to the national standard must be fitted to the gas cylinder to provide the appropriate gas pressure. WARNING! : NEVER ATTEMPT TO OPEN OR ADJUST THE REGULATOR Consult your gas dealer if you think the regulator is not working properly.
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SUPPLY HOSE A hose conforming to the national standard must be connected at one end to the regulator outlet and at the other to the barbecue inlet nipple using hose clips. The hose length must not exceed 1.5 m. CONNECTING THE GAS SUPPLY 1. Screw the female flared fitting of the hose and regulator onto the bbq
inlet fitting at one side and side burner inlet fitting on the other side, tighten using two adjustable wrenches. These fittings should be tightened in a clockwise direction. Be sure that the connection is tight (do not over tighten). Ensure that all connecting threads and surfaces are undamaged, clean and free from oil and dirt. When fitting the hose, ensure that it is free from torsional (twisting) stress, kinks or sharp bends. Protect the hose from dripping grease and do not allow it to touch any hot surfaces, or sharp edge.
2. Attach the regulator to the gas cylinder. Refer to the instructions supplied with the regulator for details regarding fitting.
3. Test for gas leak. Do a test leak each time the cylinder is installed,
whether it has been refilled or not. Check all other joints at least once a year. If the hose shows deterioration or damage, leak test the entire outer surface while under pressure. Replace at first sign of leak or age cracking. Remember to turn the cylinder valve OFF before removing hose.
CHECKING FOR LEAKS Turn the gas on at the cylinder, or make sure gas is available to the barbecue, but do not turn the burners on. This fills the gas lines with gas. Now brush or pour some soapy water onto all connections. If there Is a leak. bubbles should appear within about 20 seconds. If you
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find any leaks, tighten the connection. If the leaks persist, contact an authorized agent.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS. IF A LEAK PERSIST, CALL AN AUTHORISED GAS FITTER. DO NOT USE
APPLIANCE UNTILL ALL LEAKS ARE CORRECTED.
LIGHTING INSTRUCTIONS Please read the SAFETY PRECAUTIONS section in this manual before you start the unit for the first time or when the gas supply has been turned off or when ever the gas cylinder has been changed. Make sure the orifices, venturis, and main burners are free from obstructions. Perform a gas leak check as described on this manual. Before lighting ,
• Make sure the cylinder is filled. • Make sure the gas is turned on at the cylinder, or that gas is available
to the barbecue. • Make sure all gas connections are securely tightened. • Open the BBQ hood/lid.
IGNITION: 1. The unit is equipped with a automatic ignition system that will ignite
each burner with a flame thrower type ignitor. 2. Ensure that all burner control knobs are in the “OFF” position. 3. Push in the gas control knob and turn counter clockwise to the high
flame setting. To light other burners repeat the process. 4. Ensure that the burner is lit and check the flame for proper
appearance and operation.
IF THE BURNERS DO NOT IGNITE, turn gas knobs to the “OFF” position and wait 5 minutes to clear any gas that could have accumulated in and around the barbecue. MANUAL IGNITION: In an unlikely event that all the automatic igniter does not work, place a long lighted match through a hole located on the side towards the back of bbq. Keep your hand below the bottom of the burner while doing this. Now turn the gas control of desired burner to HI position. If any one burner can be lit, the rest of the burners can be lit by crossing over. The burner to be lit must be adjacent to the one that is already lit.
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TEMPERATURE SETTING: The temperature settings on this barbecue are labeled high (or ON) to low flame and the control knob can be set any where in this temperature range on all burners. To pre-heat this unit, close the lid and monitor the thermometer located on the lid. Once pre-heated open lid to avoid overheating, unless roasting. CLEANING AND MAINTAINANCE The HORIZON gas barbecue is designed to withstand the high temperatures under normal operating conditions. Never scrape or scratch the hot painted surfaces. Never dose the hot surfaces with water. If there is any excess fat or grease, it is best removed while the barbecue is still warm. COOKING SURFACES: The cooking grills have been porcelain enameled for durability and ease of cleaning. These grills may be cleaned with a normal NON abrasive household cleaning solution designed for kitchen use. PORCELAIN ENAMEL CASTINGS: Periodic cleaning with a dry or damp cloth or soft brush will keep porcelain enamel surfaces looking new. To clean, soak in warm water and use only a kitchen appliance cleaner or a polish designed for use on porcelain enamel surfaces. DO NOT USE ABRASIVE CLEANERS ON THE PORCELAIN ENAMEL FINISHES AS THIS WILL PERMANENTLY SCRATCH THESE SURFACES BURNERS: Periodically inspect the burners blockage or corrosion. These can be cleaned with a small piece of wire and a wire brush. Ensure that the aeration screw is secure and that it is set properly. HOSE: If the hose shows signs of deterioration or damage, use a soap water solution to test the entire outer surface of the hose while under pressure checking for bubbles, (this would indicate a leak in the hose). Replace the hose at the first sign of a leak or if age cracking becomes apparent. Remember to turn the gas off before removing the hose.
Off is straight up
To ignite, push the knob in and turn counter clockwise
Keep turning to reach the low position
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INJECTORS / MAIN BURNER ORIFICES: Injectors should be inspected on a regular basis to ensure they are not blocked. Cleaning can be performed on these injectors by removing the injector from the valve assembly. Using a very small wire or a small pipe cleaner could also be used. STAINLESS STEEL PANELS: Stainless steel is a very durable material and should last indefinitely with minimal care. Due to the nature of the brushed surface minor scratches and discoloration could appear with normal use and handling. These scratches can be removed with the use of a medium or fine grade polishing pad. Apply even gentle pressure and always rub with the grain of the steel. DO NOT rub against the grain as damage could result. DO NOT use steel wool as pieces will be left behind and these pieces will rust. CARE OF STAINLESS STEEL PANEL: Stainless steel is a highly preferred material in the residential and commercial industries due to its strength, ability to resist corrosion and its ease of cleaning. Stainless steel is often taken for granted and assumed to be indestructible. However, care must be taken to ensure long life in your Stainless Steel barbecue panel. To maintain the original appearance of your HORIZON barbecue, a regular routine must be followed. DO NOT: Use wire wool pads, scrappers, harsh abrasive, scoring materials, bleaches, or harsh cleaners on your Horizon BBQ stainless steel panel, or allow salt and vinegar mixtures to remain in contact for a long period of time. This will cause scratching, scoring, corrosion and pitting of your product. This component is of non-rusting and non-magnetic stainless steel. There are many types of stainless steel cleaners on the market today. We recommend that you clean the external and internal stainless steel components with a cleaner that is approved for #304 stainless steel and only clean when the grill is cool and in indirect light. Never use steel wool to clean your grill and never clean the grill when it is hot. Be especially careful when cleaning the Highlighted (shinny) areas or your grill. Only clean these areas when absolutely necessary.
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TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
IGNITER DOES NOT
SPARK
Electrode fouled Electrode improperly gapped Electrode cracked Lead wire is disconnected Lead wire is cracked No spark
Wipe the electrode with a soft clean cloth. The electrode should be 3 mm to 5 mm away from the burner tube and if the positioned close to the gas ports. Gently bend the electrode tip into position. (BE CAREFUL NOT TO BREAK THE CERAMIC INSULATOR) If the ceramic insulator on the electrode is cracked it may short out, Replace the electrode. Check to ensure that all leads are connected to the spark box and to the electrode. Split insulation on the wire could cause the igniter to short out. Replace the wire lead. Remove plate and visually check ignition box for a spark. If there is no spark, contact authorized service agent.
BURNERS WILL NOT
LIGHT
Gas supply turned off Out of LPG Blockage in gas system Misarranged burner tube on to the main orifice. Improper gas line or propane hose connection
Turn the fuel supply ON and try again Detect the flow of gas by sound or smell for gas being omitted. Allow gas to clear before trying to re-light. Check to ensure no insects or blocking the venture tubes. Use a special venture brush to clean. Check under the flame deflectors to ensure that the burner is properly installed the main orifices. Tighten the gas connection at the LPG tank, HAND TIGHTEN ONLY.
UNIT WILL NOT STAY
LIT
Wind Running out of fuel
Try to shelter your gas grill from strong winds. DO NOT USE IN ENCLOSED AREAS. Detect the flow of gas by smell or by listening for the hiss of gas being omitted.
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UNEVEN BURN
PATTERN OR
FLASH BACK
Blockage in the burner or gas system Corroded burner
Check to ensure no insects or blocking the venture tubes. Use a special venture brush to clean. Use a pin or a toothpick to clean the orifice on the gas valve. DO NOT ENLARGE THE HOLE. Corrosion of the burner can cause the solid material between gas ports to deteriorate resulting in uneven burning. See your HORIZON dealer for replacement burner tube.
EXCESSIVE YELLOW FLAME
Improper air adjustment Your HORIZON should burn with mostly a blue flame. If the flame is mostly yellow adjust the opening on the air shutter on the burner tube. Open the air shutter.
FLARE UPS
Excessive fatty foods Grease build up
Trim all excess fat from meat before cooking Ensure that the flame deflectors are clean of excess grease and that they are located in the correct location. Remove any excess grease from the burn chamber.
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PARTS IDENTIFICATION
NB: Item 17a or 17b varies depending on BBQ model
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REPLACEMENT PARTS Note : Use only original parts. This will protect your warranty coverage for parts replaced under warranty. Parts Under Warranty Contact authorized dealer from whom you purchased this product, call Sunshine Lifestyle Products Ltd for referral information. European Distributor: Sunshine Lifestyle Products Ltd Unit 9, Oxonian Park Langford Locks Kidlington, Oxfordshire England, OX5 1FP Tel: +44 845 456 5111 Fax: +44 845 456 5122 e-mail: [email protected] www.sunshinebbq.co.uk
