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Ukay Metal Industries Furniture Div 2013

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UKAY METAL INDUSTRIE PVT LTD © Furniture Division Year 2013 AN INTRODUCTION TO FURNITURE DIVISION OF
Transcript
Page 1: Ukay Metal Industries Furniture Div 2013

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AN

INTRODUCTION

TO

FURNITURE DIVISION

OF

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FURNITURE DISIVION INTRODUCED DURING YEAR 2012

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EXECUTIVE OFFICE CHAIR

( Exploded Images)

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Industrial Sewing

Machine 150nos (Single &

Double needle Type)

Digitizer Unit For Upholstery

Pattern reverse engineering

Fabric Cutting & Stitching

Fabric Cutting

CNC machine

Fabric Spreading &

Laying machine

Plotter For nesting of cutting

Patterns for manual cutting

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Injection Molding

P.U. Foaming

Integral Skin PU Foam

Fabric Cutting

Stitching

Chair Assembly

Executive Chair Manufacturing Processes

All in-house facilities

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Upholstery Stitching in Action

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P.U. Foaming Seat Foam

Back Foam

Memory Foam (Low Resilience

Foam)

Three Machines for High Pressure PU Foam

Eight Machines for Integral Skin Foam (armrests,

head rests etc)

Three Rotary Tables for production of head rests

and smaller parts

Semi Rigid PU foaming Line

Vacuum Crushing Equipment

Roller Crushing Equipment

Material Bulk Storage systems

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Integral Skin PU Foam

Armrest Tops

Fixed Type complete Armrests

Future Applications visualized Injury free outer frames with ISF

Head Rests

Foot Rest Padding

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Machines under production:1. Ferromatik Milacron Omega Make 200 tons

2. Ferromatik Milacron Omega Make 450 tons

3. Ferromatik Milacron Omega Make 600 tons

Injection Molding Process

Machines under Commissioning:4. “JON WAI Taiwan model JW-1450 Tons

5. “JON WAI Taiwan model JW-1850 Tons

Added Support available within:Product Design Center

Tooling Design

World class Tool Manufacturing

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Armrest base

Front and back sliding part

Swivel adjustment

Width adjustment

Injection Molding Parts

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Injection Molding Parts (Contd….)

Full back outer

Full back inner

Seat outer

Seat inner

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Injection Molding Parts (Contd….)

Pedestal

RH channel cover LH channel cover

Swivel Castor Wheels

Page 13: Ukay Metal Industries Furniture Div 2013

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MECHANISM SUB ASSYARMREST SUB ASSY

CUSHION

ASSY

BACK REST ASSY

PEDESTAL ASSY

Chair Assy. Process

Final Assembled

Chair Assy.

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13OUR EXECUTIVE CHAIRS

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Tapered Back profile for

free arm movement

Wider Seat with waterfall

Seat edge

*SR: Slow Recovery / Memory foam

#HR: High Resilience

Visco-elastic

lumber support

(combination of

SR* & HR# PU

Foam

NRG Model Chair

Customer:

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PULSE Model Chair

Customer:

Net Fabric for all

time breathing

Wider Armrest widthLumber support

can be customized

for each user

Adjustable Head Rest

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Customer:

Net Fabric for all

time breathing

Wider Armrest width

Lumber support

can be customized

for each user

Adjustable Head Rest

Adjustable Back Support can be

mounted on all four faces, thus

flexibility of home layout with

multiple choices.

Hidden mounting bush for Back Support column

PLUG-IN SOFA

FOR HOME THEATER(available in single and double seater)

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FREESTYLE SLUMBER RELAXING SOFA

No Good Photographs available.

Legs plastic cover to be removed

and Chrome Plated legs to be visible

in photograph

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Will conclude the final presentation by 21st Sept 2013


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