UL ListedFuel Cleaning and Maintenance

SystemsManufactured by:CLINTON POWER

FUEL MANAGEMENT SYSTEMS

BY:CLINTON NEVADA19 W. Brooks Ave.

North Las Vegas, NV 89030(702) 632-1366 Voice(702) 642-5276 Fax

(866) 711-5900 Toll Freewww.clintonnevada.com

CLEAN FUEL MEANS RELIABLE EQUIPMENT

WHY CLEAN FUEL?

ACCORDING TO THE AMERICAN INSTITUTE OF DIESEL AND GAS TURBINE ENGINEERS:

50% of all Diesel Engine Generator Systems Will Fail Within The Lifetime Of The Plant

4% to 8% Of All Installations Will Fail Annually

Even In The Nuclear Industry,

A 2% Annual Failure Rate Is Considered The Standard

FUEL CLEANING AND MONITORING SYSTEM

INTRODUCTION

• You will learn the importance of having clean, safe, stable fuel for today’s high tech power equipment

• You will learn how unstable fuels actually are, and how quickly they deteriorate

• You will learn practical and proven programs for good fuel quality management practices

FACTS• FUELS CONTAMINATE ON THEIR OWN

• CLIMATE AND WEATHER ADVERSELY EFFECT ALL FUELS

• ALL ENGINE MANUFACTURERS ADHERE TO ASTM D975 AS A FUEL QUALITY STANDARD

• EQUIPMENT WARRANTIES REQUIRE COMPLIANCE WITH ASTM D975

OVERVIEW

• IDENTIFY THE PROBLEMS

• PROVIDE SOLUTIONS FOR THOSE PROBLEMS

• COST JUSTIFY THE EXPENSES

THE NUMBER ONE OPERATING EXPENSE AFTER INSTALLATION OF A STANDBY POWER SYSTEM IS FUEL

IDENTIFICATION

• THE FIRST STEP IS TO REALIZE THAT FUEL DETERIORATES AND CONTAMINATES NATURALLY

• CLIMATE, WEATHER CHANGES, GEOGRAPHIC LOCATION, AND TIME ADVERSLY EFFECT THE STABILITY, EFFICIENCY, PERFORMANCE, AND QUALITY OF ALL FUELS

CAN YOU TELL WHICH SAMPLE IS BAD?

• YOU CAN’T ALWAYS TELL VISUALLY WHETHER OR NOT FUEL IS HEALTHY AND CAN MEET ASTM D-975 STANDARDS

• ONLY SEVERLY CONTAMINATED FUEL IS VISUALLY EVIDENT

• YOU CAN HAVE A LABORATORY ANALYZE THE FUEL FOR ASTM D975 STANDARDS

THE PROBLEMS

THE NATURAL PROCESSOF

ORGANIC AND INORGANICCONTAMINATION

THIS IS A SEVERLY CONTAMINATED FUEL SAMPLE CONTAINING THE FOLLOWING:

ORGANIC CONTAMINATION

• FUNGI GROWTH

• BACTERIA COLONIZATION

• CLOUDING AND GELLING

• GUMS AND RESINS

• OXIDATION

• CORROSION

INORGANIC CONTAMINATION

• WATER

• CONDENSATION

• RUST

• SILICATES

ANYTHING THAT IS SOLID, WHICH CAN’T BE BROKEN DOWN WITH A CHEMICAL, IS CONSIDERED TO BE AN INORGANIC SUBSTANCE

OTHER AREAS OF CONCERN

• UNRELIABLE QUALITY OF FUEL DUE TO REDUCED REFINERY QUALITY CONTROL

• FOULED INJECTORS LEAK CAUSING MORE EXHAUST EMISSIONS (EPA STANDARDS?)

• HIGH YEARLY MAINTENANCE COSTS

• PERIODIC FUEL TANK CLEANING

• RAPID ABRASIVE WEAR

• PRODUCT REPLACEMENT AND REPAIRS

RESULTS OF ORGANIC & INORGANIC CONTAMINATION

• CLOGS FILTERS

• STARVES EQUIPMENT

• NON-COMBUSTIBLE FUEL

• NON-PUMPABLE FUEL

• EXCESSIVE EXHAUST

• RAPID ABRASIVE WEAR

• DETERIORATION

EQUIPMENT MANUFACTURERS

ALL ENGINE MANUFACTURERS DESIGN THEIR EQUIPMENT AROUND

ASTM D975 FUEL QUALITY STANDARDS FOR PERFORMANCE,

EFFICIENCY, AND ECONOMY

WARRANTIES REQUIRE IT!

NFPA 110

A NEW STANDARD FOR EMERGENCY AND STANDBY POWER SYSTEMS

DEFINING

“INTELLIGENT STORED DIESEL FUEL MANAGEMENT”

BASICS OF NFPA 110

• A STANDARD THAT STATES WITH DETAIL THAT:

“FUEL SYSTEM DESIGN SHALL PROVIDE FOR A CLEAN SUPPLY OF FUEL TO THE PRIME MOVER”

“FUEL MAINTENANCE FILTRATION AND TESTING SHOULD BEGIN THE DAY OF INSTALLATION”

NFPA 110 RATING SYSTEM FOR FUEL:

A-2

A-3

A-4

A-5

A-6

A-7

REFINERY FRESH FUEL

GOOD

WATCH CLOSELY – AGING HAS BEGUN

ADVANCED AGING AND DETERIORATION

BADLY AGED – NOT RECOMMENDED

SEVERE AGING – DO NOT USE

RELATED COMPONENTS EFFECTED BY FUEL QUALITY

• FUEL TANK

• FUEL TRANSFER SYSTEM

• INJECTION PUMP

• INJECTORS

• CYLINDER WALLS

• INTAKE AND EXHAUST VALVES

• LUBRICATION SYSTEMS

• COOLING SYSTEMS

WE HAVE DEFINED THE PROBLEMS:

• EXPLODES INJECTORS

• RAPID ABRASION

• UNRECOVERABLE PERSONNEL HOURS

• LIABILITY TIME BOMB

• DOWNTIME

• EQUIPMENT REPLACEMENT

CAN PROVIDE A PROGRAM

TO

COMBAT

THE

CONTAMINATION

CONTROL

• CONTROL IS ACCOMPLISHED BY REMOVAL OF CONTAMINATION & WATER FROM INSTALLING AN ULTRAPURE SYSTEM

• ALL UNITS INLUDE OUR OWN MAGNETIC CONDITIONING FOR CLEANER AND MORE EFFICIENT BURNING FUEL

• ADDITIONAL OPTIONS SUCH AS PRE-DAY TANK WATER SEPARATORS, TANK BREATHERS, AND SPILL RESPONSE KITS HELP SOLVE THE PROBLEMS AND MEET EPA REQUIREMENTS

• PREVENTS CONTAMINATION

• A TOTAL REMEDIATION PROCESS

• PROVIDES CLEAN, SAFE, RELIABLE

FUEL

PRODUCTS REQUIRED TO MAINTAIN A FUEL QUALITY MAINTENANCE SYSTEM:

• ULTRAPURE FUEL CLEANING, MAINTENANCE & MONITORING SYSTEM

• MAGNETIC FUEL CONDITIONER• DAY TANK PRE-CLEANER/SEPARATOR• TANK BREATHER• SPILL CONTAINMENT KIT TO MEET EPA

REQUIREMENTS

(EPA REGULATION 40 CFR 112)

FUEL CLEANING, MAINTENANCE & MONITORING SYSTEM

• BULK WATER SEPARATOR/STRAINER

• ENTRAINED WATER REMOVAL

• 10 MICRON FILTRATION

• EMULSIFICATION REMOVAL

• 2 MICRON FINE FINISH FILTRATION

• FULLY AUTOMATED PLC TECHNOLOGY

• COLOR TOUCH SCREEN GRAPHICS

• COMMUNICATION WITH BUILDING & MANAGEMENT SYSTEMS

• FIELD DIAGNOSABLE

• ULTRAPURE IS UL LISTED

MODEL 1A1

FEATURES OF MODEL 1A1

• CAPABLE OF TREATING UP TO 30,000 GALLONS

• PORTABLE

• HEAVY DUTY DESIGN

• LOW MAINTENANCE

• ROI MEASURED IN MONTHS, NOT YEARS

MODEL MX5

FEATURES OF MODEL MX5

• MARINE GRADE BULKHEAD DESIGN

• ALL STAINLESS STEEL COMPONENTS AND BRASS PLUMBING & FITTINGS

• ON-OFF SWITCH

• ENGINE ROOM MOUNTABLE OR DOCKSIDE MOUNTABLE

USES OF MODEL MX5

• YACHTS

• FISHING BOATS

• WORK BOATS

• TUG BOATS

• BARGES

• MARINAS

MODELS 5A THROUGH 40A

FEATURES OF MODELS 5A – 40A

• UP TO FOUR 80,000 GALLON TANKS CAPACITY

• COLOR TOUCH SCREEN CONTROLLER

• 2 MICRON FILTRATION

• REMOVES 99.9995% OF WATER IN FUEL

• MULTIPLE SPILL DETECTORS EMBEDDED THROUGHOUT

• ELECTRONICS ISOLATED IN SEPARATE DRAWER

• 2-4 TANK MANIFOLD SYSTEMS MATCH MAIN HOUSING

• MANIFOLDS PRE- PLUMBED AND ALL VALVES INSTALLED AT FACTORY, SHIPPED COMPLETE READY TO INSTALL

• VARIETY OF INSTALLATION OPTIONS

• EASE OF INSTALLATION

FEATURES OF MODELS 5A - 40A (CONTINUED)

• ELEGANT JOB SITE• VISUAL DATA INSPECTION• CLOSED LOOP• FULLY AUTOMATED OPERATION• CENTRALIZED MONITORING CAPABILITY• HIGH RELIABILITY• LOW MAINTENANCE• COST EFFECTIVE• ROI MEASURED IN MONTHS, NOT YEARS

HOW DO YOU MEASURE CRITICAL SYSTEM FAILURES, ANYWAY?????

What Makes Different?

• Double Wall Construction, Inner Box Constructed Of Impervious PVC• Magnetic Conditioner Included As Standard• Electronics Enclosed In A Separate Compartment, Top Loaded For Ease Of

Maintenance• Compatible With ModBus & Other Building Management Systems• May Be Monitored Remotely Or Locally• Field Diagnosable From Our Engineering Department Via Internet• Full Color Touch Screen Micro Processor Controlled• Multi-Tank Manifolds In Matching Enclosures To Main Units• Meets ASTM D-975 Section Regarding Removal Of Water by 99.9995%• Supply And Return Woven Stainless Steel Flex Connectors• Multiple 2 Stage Spill Detectors Indicate Any Fluid Present

• UltraPure is UL Listed!

THANK YOU!

19 W. Brooks Ave.North Las Vegas, NV 89030

(702) 632-1366 Voice(866) 711-5900 Toll Free

(702) 642-5276 Faxwww.clintonnevada.com