ULTIMATE JAGUAR PARTS SPECIALIST - Barratt · PDF fileSNG Barratt Jaguar XJ40/X300 Parts...

ULTIMATE JAGUAR PARTS SPECIALIST

Page 2+44 (0) 1746 765432

[email protected]+1 603 622 1050

[email protected]+33 3 85 201 [email protected]

+31 13 52 11 [email protected]

SNG Barratt Jaguar XJ40/X300 Parts Catalogue

Buy on-line at www.sngbarratt.comComponent Section

PAGE 2

At SNG Barratt we have always prided ourselves on maintaining a high standard both in terms of the service we offer and the range of parts which we supply. Our in-house manufacturing and supply network allows us to produce an extensive range of parts from switch gears, electrical motors, petrol tanks, to chromium plated bumper parts and body rubbers. Continued investment in the Jaguar marque ensures the availability of otherwise obsolete parts thus safeguarding the future of many historically important vehicles.

With over 30 years experience in supplying Jaguar parts, SNG Barratt Group are the World’s largest independent specialists, with a Head Office in the UK and branches in the USA, France and Holland. We stock and supply parts for Jaguar cars from 1949 right through to the present day.

SNG Barratt has also received recognition from Jaguar by being awarded Authorised Parts Distributor status in the UK. This enables us to order stock directly from the factory on a daily basis and gain access to parts and knowledge for both classic and current models. The ongoing success of SNG Barratt can be credited to the highest levels of quality, service and attention to detail. Continued investment in technology and our people raise these standards and will best help us to offer continued excellence to our customers.

ULTIMATE JAGUAR PARTS SPECIALIST

+44 (0) 1746 [email protected]

+1 603 622 [email protected]





Page 3 PAGE 3ULTIMATE JAGUAR PARTS SPECIALIST

EARLY SALOONS

www.sngbarratt.com

YOUR CUSTOMER NUMBERUpon dealing with SNG Barratt for the first time you will beallocated a customer number. In most cases this will be your UKpostcode or in the USA your telephone number. However if you are outside the UK/USA your sales advisor will use either your postal area code or a number devised using your surname. This customer number can either be found on your invoice or simply by asking the person serving you. The ability to provide yourcustomer number when contacting our sales department will allow us to access your information far faster and serve you even more efficiently.

Customer number: .........................................................................

WELCOMESNG Barratt first started to sell and remanufacture Jaguarcomponents in the 1970’s. With constant re-investment the range quickly grew and more and more items were re-introduced.

Now many years later we make a multitude of parts for all Jaguars, classic and modern. This catalogue is designed purely with the early saloon owner in mind and offers a comprehensive range of products.

Item number

Description

HOW TO USE THIS CATALOGUEUse the illustration in each section to identify the component that you require. Note the indicated item number and find the corresponding number in the section listing. There you will see our part number for that item, the description and to it’s right the quantity required per car. Very often this will be the original Jaguar part number, thus allowing you to refer to an original factory parts catalogue if more detail is required.

Each part number is listed in our price list. This listed price is per item and is plus VAT, (BTW or Mwst where applicable) except in the case of books and other VAT-exempt items.

If you then quote this part number when contacting our sales department or enter it into our website, we will be able to confirm the cost and whether we have the part in stock.

If you cannot find or conclusively identify the item that you require then please call and we will aim to assist you.

Whilst this catalogue is a comprehensive publication it is not a definitive guide to everything that we do. Our staff have many years of experience with all aspects of the Jaguar marque and may just have the answer...

NOTE: The listing or illustrating of an item does notguarantee its availability.

We manufacture hundreds of Jaguar parts and have access to thousands more, for classic and modern cars.

You can download your very own set of catalogues online:

www.sngbarratt.com

INTRODUCTION

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PAGE 4

EARLY SALOONS

www.sngbarratt.comGUIDE TO CONTENTS

RUBBER TRIM MK 4 5-7

RUBBER TRIM MK 5 8-11

RUBBER TRIM MK 7/8/9 12-14

BODY FITTINGS 15-18

BRAKES DRUM BRAKES 19-20

BRAKES DISC BRAKES 21-22

BRAKE CONTROLS 23-27

CHROME MK 4/5 EXTERIOR 27-29

CHROME MK4/5 INTERIOR 30-31

CHROME MK 7/8/9 EXTERIOR 32-33

CHROME MK 7/8/9 INTERIOR 34-35

CLUTCH & CLUTCH HYDRAULICS 36-37

COOLING SYSTEM 38-41

IGNITION EQUIPMENT 42-43

ELECTRICAL ITEMS LAMPS 44-46

ELECTRICAL ITEMS SWITCHES 46-47

ELECTRICAL ITEMS WIRING SUNDRIES 48-49

ELECTRICAL ITEMS MISCELLANEOUS 49-54

ELECTRICAL ITEMS WIPER/WASHER EQUIPMENT 55

EXTERIOR BULBS 56

WIRING HARNESSES MK 4/5/7 57-58

WIRING HARNESSES MK 8 58-59

WIRING HARNESSES MK 9 59

ENGINE COMPONENTS MK 4/5 CYLINDER BLOCK 60-61

ENGINE COMPONENTS MK 4/5 CYLINDER HEAD & TIMING GEAR 62-63

ENGINE COMPONENTS MK 7/8/9 CLYINDER BLOCK 64-65

ENGINE COMPONENTS MK 7/8/9 CRANKSHAFT & RELATED ITEMS 66-67

ENGINE COMPONENTS MK 7/8/9 OIL FILTER 68-69

ENGINE COMPONENTS MK 7/8/9 TIMING GEAR 70

ENGINE COMPONENTS MK 7/8/9 VALVE TRAIN 71-72

ENGINE COMPONENTS MK 7/8/9 CYLINDER HEAD 73-75

GEARBOX 76-79

DIFFERENTIAL & REAR AXLE 80-81

EXHAUST SYSTEM 82

FILTERS & AIR CLEANERS 83

CARBURETTOR 84-85

ACCELERATOR & FUEL ITEMS 86-87

BADGES & MOTIFS 88-90

REAR VIEW MIRRORS 91

LITERATURE 92

RESTORATION SUPPLIES 92-95

METAL ITEMS 96-97

FRONT SUSPENSION 98-99

STEERING 100-103

REAR SUSPENSION 104

INDEX 105








EARLY SALOONS

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-

12345

678910111213

N/SN/S1415

16

1718

1920

212222

23

24252627

Body corner cover set (4 pieces)Wiper spindle grommetRunning board channel insert kitPlug for jacking tubesRubber buffer on door pillarDHCSaloonGrommet between bumper mounting stud & front fender (pair)Rubber strip at rear edge of bonnetRubber grommet for upper landau iron mounting, DHCSeal around number plate panelLacing at radiator cowlFender mirror mounting padBoot lid sealHeadlamp pillar mounting pad↓ GLASS SEALS Door glass channel feltDHCSaloonOuter seal around windscreenOuter door glass wipeDHCSaloonPiping kit for outer door glass wipeDHCSaloon, frontSaloon, rearInner door glass wipeDHCSaloon, frontSaloon, rearSaloon front vent window seal kit (pair)Saloon vertical seals at rear vent window (pair)↓ INTERIOR RUBBERLuggage channel insert kitBrake pedal padClutch pedal padAccelerator padDipswitch rubber pad↓ RUBBER KITS (Inc. all items marked 'Y' in quantities to complete one car.)Mark 4 DHCMark 4 saloon↓ ADDITIONAL RUBBER TRIM(Not included in rubber kits)Wing piping, car setSeal between air cleaner and manifoldGear lever mounting grommetSteering column grommet at firewallBuffer for door window stop

553/A/B3512RT1023/301048/A

2222222218325932263RT1073/2RT1052/1MP1001RT1082/961740

RT1006RT1006BD1207/2

RT2000/3RT2000/1

RT1017/36RT1017/19RT1017/32

RT2000/3BD2701/2BD2701/41500/1531RT1073/1RT1024/1792792C1816C2659

RK1125RK1126

RT1013/38C1788C1915C37661820

YYYY

YYYYYYYYYY

YYY

YY

YYY

YYYYY

YYYY

DESCRIPTION PART# KIT#

1214

4811211212

261

24

111

22211

11111

11

11212

REQ.

↓ BODY RUBBER

FIG. 5A MK4 DHC RUBBER

RUBBER TRIM

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EARLY SALOONS

www.sngbarratt.com

MK4 DHC RUBBERFIG.5A

RUBBER TRIM








EARLY SALOONS

www.sngbarratt.com

MK4 SALOON RUBBERFIG.5B

RUBBER TRIM

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PAGE 8

-

1

2345678910

11121314

N/S

15

161718

19

202122

23242526

272728293031

N/S

3233

↓ BODY RUBBERDoor seal kit for all door openings DHCSaloonSpare wheel door seal kitPetrol filler door sealSealing rubber for fender skirtsRubber strip at rear edge of bonnetRubber grommet for upper landau iron mounting, DHCFront fender vent door seals (pair)Lacing at radiator cowlWiper spindle grommetFender mirror mounting padSunroof sealFront RearBoot lid sealTop to windscreen seal (DHC)↓GLASS SEALSDoor glass channel feltDHCSaloonOuter seal around windscreenOuter door glass wipe DHCSaloonPiping kit for outer doorDHCSaloonInner door glass wipeDHCSaloonFront vent window seal kit (pair)Saloon rear vent window seal kit (pair)Rear window seal (saloon)↓MISCELLANEOUSHeadlamp mounting padRunning board rubber mat kitPlug for jacking tubesBonnet buffer↓Brake pedal padClutch pedal padAccelerator padRubber pad for dip switchCantrail buffer (DHC)Luggage channel insert kit↓RUBBER KITSIncludes all 'Y' marked items in quantities to complete one carMark 5 DHCMark 5 Saloon↓ADDITIONAL RUBBER TRIMNot included in rubber kitsPedal stem draught excluderSteering column grommet at firewall

RT1068/1RT1068/2RT1011BD2065RT10575932263BD3627RT1052/13512MP101

RT2000/39RT1070/40RT1082/96RT1082/48

RT1006RT1006BD1207/2

BD2701/2RT2000/1

RT1017/36RT1017/19

BD2701/2BD2701/2RT1097RT1009/37RT1075/2

3432RT1021/11048/AC2812

792792C3473C2659RT1084RT1024/1

RK1127RK1128

C4036C3766

YYYYYYYYYYY

YYYY

YYY

YY

YY

YYYYY

YYYY

YYYYYY


11112121122

1111

261

24

12

24111

2146

111121

11

21

REQ.

EARLY SALOONS

www.sngbarratt.com

FIG. 6A/6B MK5 SALOON RUBBER

RUBBER TRIM








EARLY SALOONS

www.sngbarratt.com

3435

3637383940

N/S

Wing piping car setTail lamp bootWith trafficators With flashersBattery matGrommet for gear lever mountingSeal between air cleaner and manifoldPlug for stowing jack on forward clipGrommet for door check strapDHCSaloonBuffer on door check strapDHCSaloon

RT1013/38

C2979C2979RT1098C1915C1788BD3527

BD2517BD2517

18201820


1

241211

24

24

REQ.

FIG. 6A/6B MK5 SALOON RUBBER

SEE OVERLEAF FOR FIGS.

RUBBER TRIM

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EARLY SALOONS

www.sngbarratt.com

MK5 SALOON RUBBERFIG.6A

RUBBER TRIM








EARLY SALOONS

www.sngbarratt.com

MK5 DHC RUBBERFIG.6B

RUBBER TRIM

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-

12345678910111213131415N/S

161718192021222324

252626262727

2828282930313233

343536373839383940

↓ BODY SEALSDoor seal kit for all door openings, fits under windlaceBoot lid sealFender skirt sealFender mirror mounting padRear edge of bonnet sealBonnet buffer at sidesPVC kit for bumper over ridersJacking tube, frontJacking tube, sideFuel flap bufferFront sunroof sealWiper spindle padRear bumper to body sealRear bumper to body sealLicense plate and reversing lamp pipingBonnet buffer, frontBuffer in flange for rear wheel covers↓GLASS SEALSWindscreen sealWindscreen sealLocking rubber for windscreen sealRear window sealFront vent window seal kit (pair)Rear vent window seal kit (pair)Outer door glass wipeInner door glass wipePiping kit for door top↓LAMP MOUNTING PADS & GASKETSTail lamp mounting padsRound lamp, pair (to Chas. No. 738183)Oval lamp, pair (from Chas. No. 738184)All One piece lens, pair (to Chas. No. 791862)Two piece lens (from Chas. No. 791863) RHTwo piece lens (from Chas. No. 791863) LHTail lamp lens gasketsOval lamp, pair (to Chas. No. 738184)All (pair)One piece lens, pair (to Chas. No. 791862)Two piece lens, pair (from Chas. No. 791863)Front flasher mounting pad & bootHeadlamp bowl mounting padHeadlamp dust excluderO-ring seal for side lamps↓INTERIOR RUBBERSeal kit for door tool boxesGear lever grommetDipper switch padAccelerator pedal padClutch pedal padClutch pedal padBrake pedal pad, manual transmissionBrake pedal pad, manual transmissionBrake pedal pad, automatic transmission

RT1010/57RT1071/158RT1057MP1001BD4920/3BD4951RT1056/31048/AC4928BD4321RT1069/42RT1007RT1091/1Rt1091/2RT1017/42BD7841BD4321

BD4828BD12584

RT1097RT1009/37RT2000/1BD2701/4RT1017/32

BD482953195319531984548455

5315531553158083C9926840234463405

RT1069/43BD14134C2659C3473792C8969792C8969C6876

YYYYYYYYYYYYYYYYY

YYYYYYYYY

YYYYYY

YYYYYYYY

YYYYYYYYY

DESCRIPTION PART# KITMODELS

# MK4MK5

MK7MK8

MK9

11221612241211126

111111442

111111

11112222

111111111

REQ.

lllllllllllll

lll

l

llllll

ll

l

llll

lllll

l

l

llllllllllll

llll

llllllll

l

l

llll

lllll

l

l

llllllllllll

llll

llllllll

lll

llllll

llll

l

ll

FIG. 7 MK7/MK8/MK9 RUBBER

RUBBER TRIM








EARLY SALOONS

www.sngbarratt.com

414243N/SN/S

↓RUBBER KITSIncludes all 'Y' marked items in quantities to complete one carMARK 7Manual transmission (to Chas. No. 738183) with round tail lampsAutomatic transmission (to Chas. No. 738183) with round tail lampsManual transmission (from Chas. No. 738184) with oval tail lampsAutomatic transmission (from Chas. No. 738184) with oval tail lampsMARK 8Manual transmissionAutomatic transmissionMARK 9Manual transmission (to Chas. No.791862) with one piece tail lampsAuto. transmission (to Chas. No.791862) with one piece tail lampsManual transmission (from Chas. No.791863) with two piece tail lampsAuto. transmission (from Chas. No.791863) with two piece tail lamps↓ADDITIONAL RUBBER TRIM (Not included in rubber kit.)Jack stowing plug on forward clip (in boot)Grommet for gear lever mounting (manual transmission)Seal between air cleaner and manifoldBuffer in floor stiffenerRubber pad under boot lid handles

RK1129RK1130RK1131RK1132

RK1133RK1134

RK1135RK1136RK1137RK1138

BD3527C1915C1788BD4616BD6591


1111

11

1111

12112

REQ.MODELS

MK4MK5

MK7MK8

MK9

llll

lll

ll

lll

llll

lllll

FIG. 7 MK7/MK8/MK9 RUBBER

RUBBER TRIM

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EARLY SALOONS

www.sngbarratt.com

MK7/MK8/MK9 RUBBERFIG.7

RUBBER TRIM








EARLY SALOONS

www.sngbarratt.com

-

123

N/S45

N/S67N/S89N/S

N/S

101112131415161718

192021N/S222324

N/SN/S25N/S26N/S27

↓EXTERIORBudget exterior locks for wheel spats & spare tyre door (pair)Bumper mounting bufferBumper mounting bolt (chrome)RearFront or rearHeadlamp mounting ringHeadlamp mounting bucketDoor dovetail striker (DHC)RHLHFog lamp mounting brackets (pair)Front number plate panelSpacer between number plate panel & bumperSpace for front bumper mountingSpring for fuel filler cap sealSpring for fuel flap hingeLock barrel & keyFor door handles (DHC)For boot lid handleSunroof drain tubesFrontRearFrontRearFrontRearRear (to Chas. no. 790415)Rear (from Chas. no. 790416)↓INTERIORCubby box lockIgnition lock & keyHorn button - Domed typeHorn button - Flat typeHorn button baseHorn button baseGear lever knob (manual)Lock nut under gear lever knobMetal securing band for leather gear lever gaiterGear selector indicator panelAutomatic gearbox (without power steering)Automatic gearbox (with power steering)Jack hole cover in floorboardsTransmission dipstick cover plateTransmission dipstick cover plateDzus fasteners for gearbox dipstick cover (pair, inc. sockets)Spare wheel clamp↓DASHBOARD KNOBSLighting switch leverLighting switch leverLighting switch leverStarter switch knobStarter switch knobPanel/interior lamp switch knobPanel/interior lamp switch knob

BD2121BD1791

C1021BD987034506670

2311/12310/1BD9242/43BD9856BD9872BD9874BD4394BD4358/S

BD1834BD1840

BD659/1BD659/2BD659/3BD659/4BD659/5BD7407BD7407BD16605

BD5300BD106102845593428465936C2291C1928BD7738/1

C7024C12461BD3037BD3777BD8279HW1063BD6240

C2757/KCR1040C4618C2668/3C4622C2688/2C4621


# MK4MK5

MK7MK8

MK9

12

2422

11112211

21

22222222

111111111

1121111

1111111

REQ.

ll

l

ll

ll

ll

l

lll

l

l

l

ll

l

ll

ll

ll

l

lll

ll

l

l

l

l

l

ll

lll

ll

ll

ll

l

llll

l

l

lll

l

l

l

l

l

l

lll

ll

ll

ll

l

llll

lll

lll

l

l

l

l

l

l

llllll

l

ll

ll

l

llll

ll

lll

l

l

l

FIG. 8 BODY FITTINGS

BODY FITTINGS

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EARLY SALOONS

www.sngbarratt.com

N/SN/S28N/S29N/S30

Wiper switch knobWiper switch knob (to Chas. no. 732208)Wiper switch knob (from Chas. no. 732209)Fuel changeover switch knob (to Chas. no. 730013)Fuel changeover switch knob (from Chas. no. 730014)Map light switch knobMap light switch knob

C2668/2C4663C4664C4620C4665C2668/1C4619


# MK4MK5

MK7MK8

MK9

1111111

REQ.

l

l

llll

l

l

l

l

l

l

l

BODY FITTINGSFIG.8


BODY FITTINGS








EARLY SALOONS

www.sngbarratt.com

-

N/SN/S1N/S2N/S3N/SN/S

N/SN/SN/SN/S

N/SN/S

N/S45567N/SN/S889N/SN/S1011N/SN/SN/SN/SN/S12N/SN/S131415N/S161717

N/S

↓INTERIORHeater fan switch knob (to Chas. no. 527134 & 627810)Heater fan switch knob (from Chas. no. 527135 & 627811)Heater fan switch knobHeater valve operating knobHeater valve operating knobFog lamp switch knobGear selector knob (automatic transmission)Instrument panel thumb screwAshtray in dash fascia (DHC)↓SEAT BELTSLAP STYLE - A period looking belt with chrome lift-styleBuckle & leaping cat motif. Suitable for front & rearBlackGreyTanEyebolt mounting kit for one lap-style belt3-POINT STYLE - With chrome lift-style buckle and leaping cat motif. Mounting point on pillar must be created.Use for front seats only. Mounting hardware included.BlackGrey↓ENGINE COMPARTMENTFusebox coverFusebox coverFusebox coverFusebox cover (to Chas. no. 781179)Fusebox cover (from Chas. no. 781180)Fusebox cover (All)Fusebox knobWasher pump & jar (to Chas. no. 740195)Washer pump & jar (from Chas. no. 740196)Washer pump & jar (All)Replacement glass washer jar for C10127/1Washer tubing kitWasher tubing tee (included in tubing kit)Vacuum check valveBonnet release cableAbutment for bonnet release cable adjusterBonnet release cable adjusterBonnet prop rodBonnet prop rod clipDouble coil washerCoil mounting bracketClip for high tension leadsClip for high tension leadsMounting strap for 5 way connectorMounting strap for 10 way connectorClip securing water temperature thermocouple to radiator stayBonnet prop clipWiper motor mounting bracketOval body washer, 1/4" holeOval body washer, 5/16" hole↓BATTERY MOUNTINGSBattery clamp

C2668/2C2668/7C4662C2668/4C4623C2668/2C7351BD5157BD553

BF2004/1BF2004/2BF2004/11BF2005

BF2012/1BF2012/2

334956C2725C4516C4516C13924C14526C5549C4573/1C10127/1C10127/1C10127/2BF2018C5473/6C11491BD2954C3880C4443BD6155BD7868FG204/XC804730903091C2796C2797

BD7866C2670BD542/3BD542/6

C2650


# MK4MK5

MK7MK8

MK9

111111121

A/RA/RA/RA/R

A/RA/R

1111111111111111111111211411A/RA/R

1

REQ.

l

llll

ll

l

ll

ll

ll

l

l

l

llll

ll

l

ll

ll

lll

l

l

l

llll

ll

l

ll

lllll

l

ll

ll

l

l

l

l

llll

ll

ll

l

llllll

llll

ll

l

ll

l

l

l

ll

llll

ll

ll

llllllllllll

ll

l

ll


BODY FITTINGS

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EARLY SALOONS

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N/SN/SN/SN/S18N/S19N/SN/SN/SN/S20N/SN/S

Battery clampRubber block between battery clamp & batteryRubber block between battery clamp & batteryBattery clamp rodBattery clamp rodBattery clamp rodWing nut for battery clamp rodDouble coil washer on battery clamp rodDouble coil washer on battery clamp rodFelt for battery mountingFelt for battery mountingBattery trayBattery trayDrain tube for battery tray

C15763C2653C14530/1C2649C4561C14528C12734FG204/XFG205/XC4581C14531C13690C14527C10640/1


MK4MK5

MK7MK8

MK9

224224A/R21A/RA/R121

REQ.

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

ll

l

l

ll

#

BODY FITTINGSFIG.9


BODY FITTINGS








EARLY SALOONS

www.sngbarratt.com

-

N/SN/SN/SN/S1N/SN/SN/S2N/SN/SN/SN/SN/SN/S3N/S4N/SN/SN/S5

N/SN/SN/SN/S6N/SN/SN/S7N/SN/SN/SN/S91011N/SN/S

N/SN/S

N/SN/S

1213N/SN/S

↓FRONT DRUM BRAKESWheel cylinder RH (to Chas. no. 527120 & 627776)Wheel cylinder RH (from Chas. no.527121 & 627777)Wheel cylinder LH (to Chas. no. 527120 & 627776)Wheel cylinder LH (from Chas. no.527121 & 627777)Wheel cylinder RHWheel cylinder RHWheel cylinder service kit (to Chas. no. 527120 & 627776)Wheel cylinder service kit (from Chas. no. 527121 & 627777)Wheel cylinder service kitBleed screw (to Chas. no. 527120 & 627776)Bleed screw, including ball (from Chas. no.527121 & 627777)Bleed screw (to Chas. no.730098)Bleed screw, including ball (from Chas. no.730099)Bleed screw ball for part no. 6911 screwDust cap for part no. 6911 screwBrake rod dust coverAir scoop stone guardFriction linings (One axle set)Friction linings (One axle set)Brake shoe pull-off spring (to Chas. no. 527120 & 627776)Brake shoe pull-off spring (from Chas. no.527121 & 627777)Brake shoe pull-off spring↓REAR DRUM BRAKESWheel cylinder RH (to Chas. no. 527120 & 627776)Wheel cylinder RH (from Chas. no.527121 & 627777)Wheel cylinder LH (to Chas. no. 527120 & 627776)Wheel cylinder LH (from Chas. no.527121 & 627777)Wheel cylinder RHWheel cylinder RHWheel cylinder service kit (to Chas. no. 527120 & 627776)Wheel cylinder service kit (from Chas. no. 527121 & 627777)Wheel cylinder service kitSpreader in sealBleed screw (to Chas. no. 527120 & 627776)Bleed screw, including ball (from Chas. no.527121 & 627777)Bleed screw ball for part no. 6911 screwDust cap for part no. 6911 screwBrake rod dust coverFriction linings (One axle set)Friction linings (One axle set)Brake shoe pull-off spring (to Chas. no. 527120 & 627776)Brake shoe pull-off spring (to Chas. no. 527121 & 627777)Cylinder sideAdjuster sideBrake shoe pull-off spring (to Chas. no.738835)Cylinder sideAdjuster sideBrake shoe pull-off spring (From Chas. no.738836)Cylinder sideAdjuster sideBrake shoe pull-off spring, cylinder sideBrake shoe pull-off spring, adjuster side

H2736H3151H2737H315058605859SP1220SP2046SP2051C39086911C3908691156851675GB34059C3527BP1020BP1021GB36802GB406312510

H2537H3153H2536H315218811880SP2062SP2015SP2003H1483H1995691156851675GB17602BP1021BP1022GB34796

GB3311GB2453

25152480

6169248061692480


# MK4MK5

MK7MK8

MK9

2222221114444112211444

111111111122112114

22

22

2222

REQ.

l

l

llll

ll

ll

ll

ll

ll

llll

ll

lllll

l

l

ll

ll

l

llll

l

l

ll

l

lll

l

ll

ll

ll

l

lll

l

l

ll

l

lll

ll

FIG.10 DRUM BRAKES

BRAKES

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EARLY SALOONS

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FRONT

REAR

DRUM BRAKESFIG.10

BRAKES








EARLY SALOONS

www.sngbarratt.com

-

1234N/S5N/S678N/S910

11121314N/S15N/S161718N/SN/S19

2020

↓FRONT CALIPERSPiston & cylinder assemblyCylinder repair kit (Includes all rubber seals for one axle)Cylinder mounting boltBridge pipe, RHBridge pipe, LHBleed screw and ballDust cap for bleed screwBrake pad retaining plateBrake pad stop plateCaliper mounting shim, size 0.005"Caliper mounting shim, size 0.020"Brake discFriction pads (set of 4)↓REAR CALIPERSPiston & cylinder assemblyCylinder repair kit (Includes all rubber seals for one axle)Cylinder mounting boltBridge pipe, RHBridge pipe, LHBleed screw & ballDust cap for bleed screwBrake pad retaining plateBrake pad stop plateCaliper mounting shim, size 0.005"Caliper mounting shim, size 0.020"Caliper mounting shim, size 0.040"Brake disc↓FRICTION PADS (SET OF 4)OrganicSemi-metallic (dustless)

7785/86SP25617791779277936911167577897788C13196C13197C14454BP1016

7820/21SP25547720778378226911167577197718C13198C13199C13194C14710

BP1011BP1005


# MK4MK5

MK7MK8

MK9

218112222A/RA/R21

218112222A/RA/RA/R2

11

REQ.

lllllllllllll

lllllllllllll

ll

FIG.11 DISC BRAKES

BRAKES

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PAGE 22

EARLY SALOONS

www.sngbarratt.com

FRONT

REAR

DISC BRAKESFIG.11

BRAKES








EARLY SALOONS

www.sngbarratt.com

-

N/S1N/S2N/S34

56N/SN/S

N/SN/SN/SN/SN/S

789N/S1011

12N/SN/S13N/SN/SN/SN/S

14151617181920

N/SN/S21N/SN/S222324

N/SN/S

↓BRAKE CONTROLSBrake master cylinderBrake master cylinder (Manual)Brake master cylinder (Automatic)Brake master cylinderRepair kit for master cylinder (Includes all rubber components)Repair kit for master cylinder (Includes all rubber components)Repair kit for master cylinder (Includes all rubber components)VACUUM SERVO ASSEMBLYRebuilt unitRebuilt unitNew unitReplacement unitSERVO REPAIR COMPONENTSServo hydraulic cylinder, completeServo hydraulic cylinder, repair kitVacuum chamber repair kitHydraulic cylinder repair kitAir valve cover and repair kit↓MISCELLANEOUSVacuum reservoirCheck valve on vacuum reservoirBrake pedal return springBrake pedal return springRoller bearing in pedal bossSleeve in roller bearingBRAKE PEDAL RUBBER PADManual transmissionManual transmissionAutomatic transmissionDraft excluder for pedal stemDraft excluder for pedal stemDraft excluder feltRetaining plate for felt excluderServo breather hose↓BRAKE FLUID RESERVOIRGlass brake reservoirCover Gasket for glass reservoirGlass jar onlyReservoir capReservoir & level indicator assemblyFiller cap & level indicator onlyClip securing reservoir↓HOSES & FITTINGSHigh pressure flexi-hoseFrontFront RHFront LHRearRearLow pressure hose, reservoir to master cylinder (10" length)Cloth braided vacuum hose, per foot↓UNIONSFront 3 way unionFront 3 way union

C3632C4735C6873C16471SP1974SP1975SP2590

C4824/RC19612/RBC19612C19612/R

3613C4824/KLKL72565LKL72548LKL72551

C24910C27106C3317C4801C3223C3224

792C8969C6876C4036C4991BD10536BD10538C14828

C35401282C36091146C23638C23632C23497

H2800/KC14618JLM9702H1222/E

BR1014BR1010

C3922C14635


# MK4MK5

MK7MK8

MK9

1111111

1111

11111

111111

11

11111

1111111

211111

11

REQ.

l

l

l

ll

l

l

llll

l

l

l

l

ll

l

l

ll

lll

l

l

l

llll

ll

lll

l

ll

l

l

ll

lll

l

l

l

llll

ll

lll

l

l

l

lll

lll

llllll

ll

lll

lll

ll

lll

l

FIG.12 BRAKE CONTROLS

BRAKE CONTROLS

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PAGE 24

EARLY SALOONS

www.sngbarratt.com

N/SN/SN/SN/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/S25N/S26N/SN/S

N/SN/SN/SN/SN/SN/S

Rear 3 way unionRear 3 way unionRear 3 way unionServo banjo fittings90 degree angleStraightStraightBanjo bolt on servo fittingBanjo bolt on servo fitting↓COPPER WASHERSCopper washer for rear flexi-hoseCopper washer for rear flexi-hoseCopper washer for servo banjo fittings, largeCopper washer for servo banjo fittings, smallCopper washer for servo banjo fittingsBrake pipe clipBrake pipe clipBrake pipe clipBrake pipe clipBrake pipe clip on rear axle↓BRAKE PIPE END FITTINGSMale flareMale flareFemale flareFemale flareMale flare unionFemale flare union

H1043C5038C13189

C5039C5033C14630C50334C14631

C3556C11239C14623C3556C11239C3529C5050C5023C5023C7860

BR1004BR1007BR1005BR1006BR13187BR1009

DESCRIPTION PART# KIT# MK4MK5

MK7MK8

MK9

111

1

121

112221011112A/R

A/RA/RA/RA/RA/RA/R

REQ.

l

l

l

l

l

l

ll

l

lll

ll

l

l

lll

l

ll

l

lll

l

l

l

lll

l

l

l

ll

l

ll

l

lll

FIG.12 BRAKE CONTROLS

BRAKE CONTROLSFIG.12

BRAKE CONTROLS








EARLY SALOONS

www.sngbarratt.com

-

1N/S2N/S345N/S6N/S

N/SN/SN/S7N/S8N/S910

↓HANDBRAKE MECHANISMCaliper mounting bolt (to Chas. no. 791444)Caliper mounting bolt (from Chas. no. 791445)Tab plate under mounting bolts (to Chas. no. 791444)Tab plate under mounting bolts (from Chas. no. 791445)Adjuster bolt through calipersHandbrake retraction plateFriction pads, early (set of 4)Friction pads, late (set of 4)Handbrake lever assemblyHandbrake lever assembly (to chassis no. 792316)↓HANDBRAKE CABLESFront cable (to Chas. no. 547008, 647247, 52172 & 628394)Front cable (from Chas. no. 547009, 647248, 52173 & 628395)Front cable (to 792094)Front cable (from 792095)Intermediate cable (to Chas. no.792094)Intermediate cable (from Chas. no.792095)Rear cableRear cableRear cable, RH

692580166932801469278017BP1009BP1008C7007C7007

C3519C4799C6998C16122C15857C16123C4022C4930C15855


# MK4MK5

MK7MK8

MK9

4422121111

111111111

REQ.

ll

l

l

l

l

l

llllllll

l

llll

l

FIG.13 HANDBRAKE MECHANISM

BRAKE CONTROLS

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PAGE 26

EARLY SALOONS

www.sngbarratt.com

11

121314151617

181920

Rear cable, LH↓ADJUSTER COMPONENTSRodTrunnionSpringBarrel nutCompensatorAdjuster kit: Includes rod, trunnion, spring & barrel nut↓MISCELLANEOUSReturn spring for handbrake cable at rear backing platesRetainer for handbrake return springsClip securing handbrake cable to rear axle

C15856

C3322C5180C3264C3266C3274/1C3322/K

C5066C5067C3617


# MK4MK5

MK7MK8

MK9

1

111111

222

REQ.

l

llllll

lll

lllll

lll

l

HANDBRAKE MECHANISM

FIG.13

FIG.13 HANDBRAKE MECHANISM

BRAKE CONTROLS








EARLY SALOONS

www.sngbarratt.com

-

N/S12N/S3N/S4

N/SN/S5

6N/S78

N/S9N/SN/SN/S10N/S1112N/S

↓BODY FINISHERSFinisher joining front wings in front of grilleFinisher joining front wings in front of grilleHeadlamp pod spearCowl finishers (one pair)Cowl finishers (one pair)B/C post finisher Saloon)B/C post finisher Saloon)Rear body spearSaloon, RHSaloon, LHSaloon, RHSaloon, LHDHC, RHDHC, LHL-finishers on spare wheel door (one pair)Straight finishers between L-finishers↓MISCELLANEOUS EXTERIOR CHROMERadiator capBonnet hinge support, frontBonnet hinge support, rearBonnet hinge support, rearBonnet locking knobDovetail striker on DHC door jamb, RHDovetail striker on DHC door jamb, LHBudget lock escutcheon on spare wheel doorBudget lock escutcheon on rear wheel spatsHexagon nut securing J plaque on rear bumper

1745BD2200BD2561BD133/4BD1978/9BD143BD1977

BD132BD131BD1972BD1971BD2508BD2507BD2153/4BD2152

25215241524BD1953BD25292311/12310/12312BD2551C1989


# MK4MK5

MK7MK8

MK9

1121111

11111111

1111411221

REQ.

l

l

l

ll

lll

llll

l

ll

l

l

llllll

ll

l

llll

HANDBRAKE MECHANISMFIG.13

FIG.14 EXTERIOR CHROME

BRAKE CONTROLS/CHROME

Page 28+44 (0) 1746 765432






PAGE 28

EARLY SALOONS

www.sngbarratt.com

-

13141516N/SN/SN/SN/SN/S

N/SN/SN/S17N/SN/SN/S18N/S19N/SN/S20

21222324025N/SN/SN/SN/SN/S

2627N/SN/SN/S28

N/S2930N/SN/S31

N/S3233

N/S

Fuel flap lockRunning board channel kitRunning board outer finisher kitRunning board centre finisherBonnet catch, including knobStarting handle guide (behind front bumper)Starting handle guide (behind front bumper)Rear bumper bolt 'Reflecta-stud' rear bumper reflector↓EXTERIOR HANDLESExterior door handleSaloon front, locking RHSaloon front, non-locking LHSaloon front, non-locking RHSaloon front, locking LHSaloon rear, non-locking RHSaloon rear, non-locking LHSaloon rear, non-locking RHSaloon rear, non-locking LHDHC, LockingDHC, non-lockingDHC Locking barrel & keyBoot lid handle assembly↓LAMPSOuter rim without motifUpper rim motifLower rim motifInner rim for 7" sealed beamInner rim for PF770 lampRim securing screwRetainer for rim screwFog lamp outer rimHeadlamp mounting pillar, RHHeadlamp mounting pillar, LHTail/stop lamp rim↓WHEELSHub cap with emblem Beauty ring, snap-in type Beauty ring, stainless steel 'Ace' type (set of 4)Wire wheel 'knock off' spinner, RHWire wheel 'knock off' spinner, LHChrome tyre valve caps (set of 4)↓CONVERTIBLE TOP CHROMERear window assembly (DHC)Rear window assembly (DHC)Cap on landau iron studDistance tube on top studPinbead kitPinbead kit↓WIPER/WASHER CHROMEWiper armWiper armWiper blade↓ENGINE COMPARTMENT CHROMECylinder head acorn nut (3.5 litre)

BD4360CR1021BD2247BD225013761404BD2126C1021C1020

BD1178BD1177BD2224BD2225BD10BD9BD2241BD2240BD4058BD4057BD1834BD603

3453553620/T553620/B53015526865294552796/N5344941738/A1738/B572098/R

C3243CR1011CR1013C1102C1103C1055

BD1369BD4094187022622066/67BD3760/61

735048737596C11844

C341


# MK4MK5

MK7MK8

MK9

112241122

111111111121

22222222112

441221

114211

222

7

REQ.

l

ll

ll

ll

ll

llll

ll

lll

l

l

l

l

l

ll

l

ll

llllll

llllllll

l

lll

l

lll

l

ll

l


CHROME








EARLY SALOONS

www.sngbarratt.com

MK5 EXTERIOR CHROMEFIG.14

Valve cover acorn nut C412DESCRIPTION PART# KIT

MODELS# MK4

MK5MK7

MK8MK9

3REQ.

l l


CHROME

Page 30+44 (0) 1746 765432






PAGE 30

EARLY SALOONS

www.sngbarratt.com

-

12345

6

7H/SH/SH/S7H/S8

H/SH/SH/SH/S101111121314131412

H/S15H/S161718

1819

20212223

24

25

2627H/SH/SH/S

↓STEERING COLUMNIndicator switch leverBase for horn buttonStainless steel spring on steering columnBottom cup under springTop cup under spring↓INTERIOR HANDLESFront vent window handle & escutcheonFront vent window catch assemblyDHC, RH(to Chas. no. 54010 & 647398)DHC, LH(to Chas. no. 54010 & 647398)Saloon, RH (to Chas. no. 527120 & 627726Saloon, LH (to Chas. no. 527120 & 627726)Saloon, RH Rear vent window catchSaloon, RH Rear vent window catchCover for front vent window catch↓FRONT VENT WINDOW LEVERDHC, RH (from Chas. no.547011 & 647399)DHC, LH (from Chas. no.547011 & 647399)Saloon, RH (from Chas. no. 527121 & 627727)Saloon, LH (from Chas. no. 527121 & 627727)Catch plateInside door handle, DHCInside door handle, SaloonEscutcheon assemblyWindow winder handle, DHCWindow winder handle, DHCWindow winder handle, SaloonWindow winder handle, SaloonEscutcheon assemblyDoor locking knobSaloons (to Chas. no.52146 & 627900)DHC & Saloons, RH (from Chas. no.527147 & 627091)DHC & Saloons, LH (from Chas. no.527147 & 627091)Sunroof handle (Saloon)Seat elevating handleKnob on header bow (DHC)↓MISCELLANEOUS INTERIOR CHROMEScalloped knob locking boot lid stayLighting switch leverLighting switch leverTool compartment hinge (in boot)Acorn nut on boot lid stayLoop for luggage strapsSun visor hinge, SaloonSun visor hinge, DHCCarpet retainer on sill, SaloonCarpet retainer on sill, DHCDovetail door latch cover,RH (DHC)Dovetail door latch cover,LH (DHC)Windscreen clamps (one pair)Boot lamp rimCubby box door hingeCantrail arm hinge, RH (DHC)Cantrail arm hinge, LH (DHC)

28792846C1024C3366C3386

1723

BD20087BD20086BD20087BD20086BD20087BD20086BD5434

BD3982BD3981BD3982BD3981BD3991BD6BD6BD552/1BD552BD2233BD552BD2233BD552/1

BD2216BD4241BD4240BD2188BD1826BD2529

BD2529C2757/KCR1040BD109C412BD7213771377BD2111/3BD993522872286269/A/B3413BD57318451846


# MK4MK5

MK7MK8

MK9

11111

2

1111111

1111224A/R2244A/R

211122

21132422421111411

REQ.

lll

l

llll

l

l

lll

l

l

ll

lllllll

lllll

lllllll

llllllll

l

ll

llllll

l

llll

lllll

ll

FIG.15 INTERIOR CHROME

CHROME








EARLY SALOONS

www.sngbarratt.com

MK4 & MK5 INTERIOR CHROME

FIG.15

CHROME

Page 32+44 (0) 1746 765432






PAGE 32

EARLY SALOONS

www.sngbarratt.com

-

12N/S3N/S

4N/S5N/S6N/S7N/S89N/S10N/S11

12N/SN/S13N/SN/S14N/SN/S15

161718192002122

2324N/S25

2627282930N/S

31

↓BODY FINISHERSHeadlamp pod spearCowl finisher, RHCowl finisher, RHRear body spear, RHRear body spear, LH↓BODY LINE FINISHERSFront wing, RHFront wing, LHFront door, RHFront door, LHFront of rear door, RHFront of rear door, LHRear of rear door, RHRear of rear door, LHArrow heads, joining FT & RR finishers on rear doors (one pair)Finishers on rear wheel spats, RHFinishers on rear wheel spats, RHRoof gutter finishers, RH (one pair)Roof gutter finishers, LH (one pair)Clip joining front & rear roof gutter finishers↓BUMPERSFront bumper bar (to Chas. no. 738183)Front bumper bar (from Chas. no. 738184)Front bumper barRear bumper bar (to Chas. no. 738183)Rear bumper bar (from Chas. no. 738184)Rear bumper barOverrider, front & rear (to Chas. no. 738183)Overrider, front & rear (from Chas. no. 738184)Overrider, front & rearBumper mounting bolt (chromed)↓MISCELLANEOUS EXTERIOR CHROMEHorn grilleBase for leaping cat mascotFuel flap lockJoining clip for windscreen finishersBoot lid handle assemblyBudget lock escutcheon on rear wheel spatsRear window finisherJoining clip[ for rear window finisher ↓WHEELSHub cap, with emblemBeauty ring, snap-in typeBeauty ring, Stainless steel 'Ace' type with clips (set of 4)Chrome tyre valve caps (set of 4)↓HEADLAMPSOuter rim (without motif)Upper rim motifLower rim motifRim securing screwInner rim for 7" sealed beamInner rim for PF770 lamps↓LAMPSReverse lamp housing

BD5310BD4799BD4798BD4802BD4801

BD12192BD12191BD12125BD12124BD12246BD12245BD12248BD12247BD12238/39BD12190BD12189BD12232/99BD12231/98BD12300

1511BD9858BD98581407BD9857BD98571447BD9859BD9859BD9870

BD11461BD12253BD4360BD5366/1BD47672312BD5365BD5366/1

C3243CR1011CR1013CR1055

5299554903/T553620/B52945301552686

5308


# MK4MK5

MK7MK8

MK9

21111

11111111111112

111

4444

21222211

4411

222222

1

REQ.

l

lllll

ll

ll

ll

l

l

llllll

llll

lllll

l

lllll

llllllllllllll

l

l

ll

lllll

ll

llll

lllll

l

lllll

llllllllllllll

l

l

ll

lllll

ll

llll

lllll

l


CHROME








EARLY SALOONS

www.sngbarratt.com

32

3334N/S35N/S36N/S37

N/SN/SN/SN/S

Flasher lamp rim & lens↓WASHER/WIPER CHROMEWiper arm, RHWiper arm, LHWiper armWiper bladeWiper bladeWiper spindle finisherNut on wiper spindle finisherWasher jet↓ENGINE COMPARTMENT CHROMECylinder head acorn nutCam and breather acorn nutD-washer under cylinder head nutsSpark plug wire clip on cam cover

7767

534253437150C11844656253365219C5473/4

C2328C2327C2385C4982


# MK4MK5

MK7MK8

MK9

1

11222222

1426101

REQ.

l

ll

l

lll

llll

l

l

llll

llll

l

l

llll

llll

MK7, MK8 & MK9EXTERIOR CHROMEFIG.16


CHROME

Page 34+44 (0) 1746 765432






PAGE 34

EARLY SALOONS

www.sngbarratt.com

-

1N/SN/SN/S23

4N/S56N/S789101112

13141414151617N/SN/SN/S

↓STEERING COLUMNSpring on steering column (stainless steel)Cup under springUpper & lowerLowerLowerUpper & lower↓INTERIOR - DOORSRH Front vent window leverLH Front vent window leverCatch plateRH Rear vent window catchLH Rear vent window catchCover for rear vent window catchRH door locking knobLH door locking knowWindow winder handleEscutcheon behind window winder handleAshtray knob↓MISCELLANEOUS INTERIOR CHROMELighting switch leverCarpet retainer on sillFrontRear Dash grab handleSeat elevating handleSunroof handleHinge for cubby box doorHandle for cubby box doorSupport for cubby box door

C1024

C4457C4458C3366C8576

BD3982BD3981BD3991BD20087BD20086BD5434BD4241BD4240BD22333BD552/1BD12437

C4618

BD5819BD5820BD13548BD1826BD2188BD573BD12326BD12735


# MK4MK5

MK7MK8

MK9

1

2111

112

1122444

1

22121422

REQ.

l

ll

llllllllll

l

lllll

l

ll

lllllllllll

l

llllllll

l

ll

lllllllllll

l

llllllll

FIG.17 MK7, MK8 & MK9 INTERIOR CHROME

CHROME








EARLY SALOONS

www.sngbarratt.com

MK7, MK8 & MK9INTERIOR CHROMEFIG.17

CHROME

Page 36+44 (0) 1746 765432






PAGE 36

EARLY SALOONS

www.sngbarratt.com

-

12345N/S6

78N/SN/SN/SN/S9N/SN/S1011121314151617181920212223242526272829303132

3334353637383940

41N/S42

↓CLUTCH ASSEMBLYPressure plateFlywheel dowelClutch discClutch release bearingRetaining clip for release bearingClutch kit: Includes pressure plate, clutch disc & release bearingSpigot bush in rear of crankshaft↓CLUTCH OPERATING ASSEMBLYClutch release forkClutch operating shaftClutch operating shaftClutch operating shaftClutch operating shaft (to Engine no. N7150)Clutch operating shaft (from Engine no. N7151 & NA1001)Pin securing release fork & operating leverPin for release fork & operating lever (to eng. no. N7150)Pin for release fork & operating lever (from eng. no. N7151 & NA1001)Bush in bell housing for operating shaftPedal shaftWoodruff keyRoller bearing in clutch pedalSleeve for roller bearingSpherical bearing for pedal shaftHousing on gearbox for spherical bearingRubber boot on housingTrunnion in operating leverEye bolt for clutch adjustmentBrass barrel nut on eye boltAdjusting nut on slave cylinder push rodSlave cylinder push rodLever on clutch pedal shaftWasher on clutch shaft (on either side of spring)Washer on clutch pedal shaft (adjacent to spherical bearing)Lever on clutch pedal shaftLower cover for bell housingSealing ring, largeSealing ring, smallClutch pedal padClutch pedal padClutch pedal stem draft excluder↓SPRINGSClutch fork return springClutch pedal return springClutch pedal return springAnchor plate for lever return springSpring on clutch pedal shaftSpring under clutch adjustment nutSpring under clutch adjustment nutSpring in spherical bearing housing↓CLUTCH HYDRAULICSOperating cylindersMaster cylinderMaster cylinderSlave cylinder

ENC101C1782ENC102ENC104C22479ENC101/KC2226

C9780C1748C3293C2429C2429C2429C586C586C13055C584C3254C757C3223C3224C3255C3267C3323C5180C3284C3266C32665856C3260C3295C2420C2483C41664C3258C3257792C8969C4036

C5120C3318C4081C5178C3256C3264C4165C3321

C5166C16552C5165

Y

YY


# MK4MK5

MK7MK8

MK9

1211211

11111122221111211111111211111111

11111111

111

REQ.

lllllll

ll

l

l

lllllll

l

l

l

lll

llllll

llllllll

l

l

ll

l

lllllll

l

lll

lll

ll

l

ll

ll

l

l

ll

l

l

l

lllllll

l

l

l

ll

l

ll

ll

l

l

ll

l

l

l

lllllll

l

l

ll

l

ll

ll

l

l

ll

l

ll

FIG.18 CLUTCH ASSEMBLY

CLUTCH & CLUTCH HYDRAULICS








EARLY SALOONS

www.sngbarratt.com

4344

4546474849

50N/SN/S

↓CYLINDER OVERHAUL KITSMaster cylinder overhaul kitSlave cylinder overhaul kit↓CLUTCH MISCELLANEOUSHigh pressure flexi hoseFluid reservoir, metal typeBleed screw & ball for slave cylinderDust cap on bleed screwReservoir mounting clip↓HYDRAULIC PIPE FITTINGSLow pressure hose, reservoir to master cylinder3/16 male flare nut3/16 female flare nut

SP1121SP2016

C11603C1316569111675C8870

BR1014BR1007BR1006


# MK4MK5

MK7MK8

MK9

11

11111

111

REQ.

ll

lllll

lll

ll

lllll

lll

ll

lllll

lll

CLUTCH ASSEMBLYFIG.18

FIG.18 CLUTCH ASSEMBLY

CLUTCH & CLUTCH HYDRAULICS

Page 38+44 (0) 1746 765432






PAGE 38

EARLY SALOONS

www.sngbarratt.com

-

12N/S3

N/S45N/S6

456

N/SN/SN/SN/SN/SN/S

N/S

N/S

N/S

N/S

N/S

N/S

N/S

N/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/S

78

↓ENGINE HOSES MK4 & MK5Upper radiator hoseLower radiator hoseThermostat bypass hose, 2.5 litreThermostat bypass hose, 3.5 litre↓ENGINE HOSES MK7Upper radiator hose (to Chas. no. 735526)Upper radiator hose (from Chas. no. 735527)Lower radiator hoseBypass hose (to engine no. B2916)Bypass hose (from engine no. B2917)↓ENGINE HOSES MK8 & MK9Upper radiator hoseLower radiator hoseBypass hose↓HEATER HOSES MK4Manifold adaptor to heater valve, 2.5 litreManifold adaptor to heater valve, 3.5 litreHeater valve to heaterHeater to scuttle adaptorScuttle adaptor to return pipeReturn pipe to pump↓HEATER HOSES MK5Manifold adaptor to heater valve, 2.5 litre(to Chas. no. 527134, 547001, 627810 & 647011)(from Chas. no. 527135, 547002, 627811 & 647012)Manifold adaptor to heater valve, 3.5 litre(to Chas. no. 527134, 547001, 627810 & 647011)(from Chas. no. 527135, 547002, 627811 & 647012)Hose connecting return pipes(to Chas. no. 527134, 547001, 627810 & 647011)Feed pipe to heater valve(from Chas. no. 527135, 547002, 627811 & 647012)Heater valve to heater(from Chas. no. 527135, 547002, 627811 & 647012)Heater to return pipe(from Chas. no. 527135, 547002, 627811 & 647012)Return pipe to pump↓HEATER HOSES MK7 ( TO CHAS. #737388)Elbow, feed pipe to heater valveElbow, heater valve to heaterElbow, heater to return pipeElbow, manifold to feed pipePump to return pipeReturn pipe connector hose↓HEATER HOSES MK7 (FROM CHAS. #737389)Elbow, feed pipe to heater valveElbow, heater valve to heaterElbow, heater to return pipeElbow, manifold to feed pipePump to return pipeReturn pipe connector hose↓HEATER HOSES MK8Elbow, feed pipe to heater valveU-hose from heater valve to heater

C3498C3499C2821C2819

C4940C7491C4463C4939

C12424C4463C7548

C3996C4396BD215/2C3996BD215/2C3996

C3637C3995

C3630C3994

C3734

C3997

C3997

C3996C3996

C4398C4398C4398C3996C3996BD215/2

C8145C8146C8145C8145C3996C8171

C8145C8146


# MK4MK5

MK7MK8

MK9

1111

1111

111

111111

11

11

1

1

1

11

111111

111111

11

REQ.

llll

llllll

llll

ll

ll

l

l

l

ll

llll

llllll

llllll

lll

ll

lll

FIG.19 COOLING SYSTEM

COOLING SYSTEM








EARLY SALOONS

www.sngbarratt.com

-

9101112

131415N/S161718

N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/SN/S

19N/SN/S20N/SN/S212222N/SN/SN/SN/S2324N/S

Elbow hose, connecting rear return pipe to front return pipeElbow, heater to return pipeElbow, feed pipe to manifoldElbow, to front return pipe↓HEATER HOSES MK9Elbow, feed pipe to manifoldElbow, feed pipe to valveWater valve to heaterElbow, heater to return pipe (to Chas. no. 791071)Elbow, heater to return pipe (from Chas. no. 791072)Elbow, pump to front return pipe (to engine no. NC7000)Elbow, pump to front return pipe (to engine no. NC7001)↓HOSE KITSAll kits are complete with all available engine & heater hosesClamp kits are listed separately belowHose kit, 2.5 litreHose kit, 3.5 litreHose kit, 2.5 litre saloon (to Chas. no. 527134)Hose kit, 2.5 litre (from Chas. no. 527135 & 547001)Hose kit, 3.5 litre (to Chas. no. 627810 & 647011)Hose kit, 3.5 litre (from Chas. no. 627811 & 647012)Hose kit, MK7 (to Chas. no. 735526)Hose kit, MK7 (to Chas. no. 735527 & 737388)Hose kit, MK7 (from Chas. no. 737389)Hose kit, MK8Hose kit, MK9 (to Chas. no. 791071 & engine no. NC7000)Hose kit, MK9 (from Chas. no. 791072 & engine no. NC7001)↓HOSE CLAMP KITSHose clamp kit, MK4Hose clamp kit, MK5Hose clamp kit, MK7 (to Chas. no. 735526)Hose clamp kit, MK7 (to Chas. no. 735527 to 737388)Hose clamp kit, MK7 (from Chas. no. 737389)Hose clamp kit, MK8Hose clamp kit, MK9↓WATER PUMPAll pumps are rebuilt. A core unit is required in advance or a corecharge will be applied. Your original pump may be required.Water pumpWater pump (to engine no. A2000)Water pump (from engine no. A2001 to B2916)Water pump (from engine no. B2917)Water pump (to engine no. NC7000)Water pump (from engine no. NC7001)Water pump rebuild kitAdaptor elbow on pump for heaterAdaptor elbow on pump for heater (to engine no. NC7000)Elbow adaptor gasketElbow adaptor gasket (to engine no. NC7000)Adaptor in pump for heater return hose (from engine no. NC7001)Copper washer on adaptorGaskets for water pump (set of 2)Water pump gasketBanjo bolt securing union for heater to water uptake manifold

C8171C8145C8145C3996

C12457C8145C14569C14702C15487C3996C14999

CS1030CS1031CS1032CS1033CS1034CS1035CS1036CS1037CS1041CS1039CS1040/ECS1040/L

CS1030/CCS1033/CCS1036/CCS1037/CCS1041/CCS1039/CCS1040/C

C2974/RC4946/RC5119/RC7618/RC7618/RC15694/RCS17C8076C8076C7733C7733C17421C2296/1C524/528C2303C1506


# MK4MK5

MK7MK8

MK9

1111

1111111

111111111111

1111111

11111111

11111

1

REQ.

ll

l

l

l

l

llll

l

l

l

l

l

lll

lll

lll

l

l

l

llll

l

l

ll

l

l

l

lllllll

ll

l

ll

l

lll

l


COOLING SYSTEM

Page 40+44 (0) 1746 765432






PAGE 40

EARLY SALOONS

www.sngbarratt.com

-

N/SN/S25262728293031

N/SN/SN/SN/S

3233N/S

N/S34N/SN/SN/S35

363738

N/SN/SN/SN/SN/SN/S

↓MISCELLANEOUSRadiator mounting padRadiator mounting padRadiator drain tapFibre washer on drain tapGrommet for operating rodGrommet for operating rodChoke thermostatic switchChoke thermostatic switchGasket for thermostatic switch↓THERMOSTATSThermostatThermostat, 159 to 168°FThermostat, 174 to 183°FThermostat housing gasketThermostat housing gasket↓RADIATOR CAPRadiator cap, non-pressurisedRadiator cap, 4lb pressureSealing ring to fit cap no. 252↓COOLING FANCooling fan bladeCooling fan bladeCooling fan blade (to engine no. A2000)Cooling fan blade (from engine no. A2000 to B2916)Cooling fan blade (from engine no. B2917)Cooling fan blade↓HEATERHeater mountHeater valveDemister hose, 6"↓V-BELTSDrive beltDrive belt (from engine no. A1001 to A2000)Drive belt (from engine no. A1002 to A9999 & B1001 to B2916)Drive belt (from engine no. B2917)Drive beltDrive belt for use with C45 dynamoDrive belt for use with C48 dynamo

C2144C2144C19462C784C974C4437C2893C33177C2475

C527/2C27650C27650C536C4985

252C3455C714

C2578C6747C2231C5057C7615

BD24448C4392BF1043

C531C2240C5056C7898C7898C14535/2C16395


# MK4MK5

MK7MK8

MK9

421A/R22111

11111

111

111111

41A/R

1111111

REQ.

l

ll

l

l

l

l

l

l

l

llll

l

l

l

l

l

l

l

l

ll

l

ll

ll

l

l

lll

ll

lll

ll

l

ll

ll

l

l

l

ll

l

ll

l

ll

ll

l

l

l

lll

ll


COOLING SYSTEM








EARLY SALOONS

www.sngbarratt.com

COOLING SYSTEMFIG.19

COOLING SYSTEM

Page 42+44 (0) 1746 765432






PAGE 42

EARLY SALOONS

www.sngbarratt.com

-

N/SN/S1112N/S3N/S4N/S567N/SN/SN/SN/SN/SN/SN/SN/SN/S8N/S

910111213N/SN/S12N/SN/S1415N/S1617181920

N/SN/S2122N/S23

2425

↓DISTRIBUTORDistributor cap, side entryDistributor cap, side entryDistributor cap, top entry (can be substituted for side entry)Distributor cap, top entryDistributor cap, top entryRotor armRotor armContact breaker setContact breaker setCondenserCondenserLow tension leadEarth leadVacuum unit, 2.5 litreVacuum unit, 3.5 litreVacuum unit, 2.5 litreVacuum unitVacuum unitDistributor shaft, upper bearingSealed bearing assembly (requires minor modification to housing)Distributor shaft, lower bushDistributor shaft, lower bushRubber connector for carburettor vacuum pipeDistributor advance suction pipe (threaded fitting on both ends)Distributor advance suction pipe (threaded fitting on one end)↓SPARK PLUG LEADS & RELATED ITEMSBrass discs at ends of plug leads (pack of 8)Distributor cap acorn nuts (pack of 7)Coil lead acorn nutRubber boot on coil lead nutSpark plug lead setSpark plug lead set, with 90° terminalsSpark plug lead set, without terminalsRubber boot on distributor lead nutBracket for spark plug leads, longBracket for spark plug leads, shortGrommet for plug lead bracketSpark plug lead separator disc, thickSpark plug lead separator disc, thinSpark plug lead conduitSpark plug terminalSpark plug terminalSpark plug terminalPVC sleeve on spark plug terminals↓MISCELLANEOUSIgnition coil (screw terminal, flanged bottom)Ignition coil (screw terminal, reproduction)Ignition coil (screw terminal, original)Spark plugSpark plugCoil bracket↓WIRING SUNDRIES1 way female wire connector2 way female wire connector

407279415708DDB161DDB161DDB1922926DRB106DSB122DSB116DCB121DCB10164886489401239400904/S29572958798327552755/A29416499C14212C12336C21576

C5452C11906C5451C2706EL1030EL1027EL1027/WC2706309030913204C4983C4984C2451C404HTCWCX600C27856

C2528EL1021C23684L-10N12YCC8047

EL1001EL1002


# MK4MK5

MK7MK8

MK9

1111111111111111111111111

111111171122316666

1

1661

A/RA/R

REQ.

l

l

l

l

ll

l

l

l

l

lll

l

l

l

ll

ll

l

l

l

ll

l

l

l

l

l

lll

l

l

l

ll

l

l

l

l

l

l

l

l

llll

lll

lll

l

ll

ll

ll

l

l

l

l

l

l

l

l

llll

lll

lll

l

ll

ll

ll

l

l

l

lll

l

l

ll

l

llll

lll

lll

ll

ll

ll

ll

FIG.20 IGNITION EQUIPMENT & WIRING

IGNITION EQUIPMENT








EARLY SALOONS

www.sngbarratt.com

26N/SN/S27282930N/S31N/S

32N/SN/SN/S

5 way female wire connector10 way female wire connectorDual connection earth clipMale bullet ends (pack of 10)Sleeve terminals (pack of 10)Rubber boot on starter cablesEngine/chassis earth cableEngine/chassis earth cableMounting bracket for 5 way connectorMounting bracket for 10 way connector↓FUSESFuse, 35 AmpFuse, 35 AmpFuse, 25 AmpFuse, 50 Amp

EL1005EL1013EL1035EL1000EL1018EL1012C21334C21334C2796C2707

GFS435GFS435GFS425GFS450


# MK4MK5

MK7MK8

MK9

A/RA/RA/RA/RA/R31211

2632

REQ.

l

llll

l

l

l

lll

l

l

l

llllll

lll

l

llllll

lll

l

l

llllll

lll

l

l

IGNITION EQUIPMENT& WIRINGFIG.20

FIG.20 IGNITION EQUIPMENT & WIRING

IGNITION EQUIPMENT

Page 44+44 (0) 1746 765432






PAGE 44

EARLY SALOONS

www.sngbarratt.com

-

N/S

123N/SN/S4N/S

56789

10N/S1112N/S9

N/SN/S13N/S14N/S15N/S

1616N/SN/S171718

19N/SN/S2021212121N/SN/S2222N/SN/S

↓HEADLAMPSLens only↓PF770 LAMPSPF770 lamps (one pair)Headlamp retaining springBulb holderMounting hardware kitInner headlamp retaining ringBulb retainer & pigtailLamp mounting ring↓J-LAMPSJ-lamp unitLamp mounting ringLamp retaining ringBulb holder (without wires)Cloth braid pigtails (one pair)↓SEALED BEAMSSealed beam unitMounting ringHeadlamp bucketLamp retaining ringMounting hardware kitCloth braid pigtails (one pair)↓SIDE LAMPSSide lampSide lampSide lampLens & rim onlyLens & rim onlySide lamp securing screwRed tell tale (late models with flashers)Red tell tale↓FRONT FLASHERSFront flasher lamp complete, amberFront flasher lamp complete, clearFront flasher lamp lens, amberFront flasher lamp lens, clearFront flasher lens & rim assembly, amberFront flasher lens & rim assembly, clearRubber boot for flasher lamp↓STOP/TAIL FLASHERSStop/tail flasher lamp completeGrommet on stop/tail flasher lamp, with trafficatorsGrommet on stop/tail flasher lamp, with flashersRubber boot, socket, lens & rim (to chassis no. 738183)R.H. Lamp unit only, without lens (from chassis no. 738184)L.H. Lamp unit only, without lens (from chassis no. 738184)R.H. Lamp unit only, without lensL.H. Lamp unit only, without lensR.H. Lamp unit only, without lens (to chassis no. 791862)L.H. Lamp unit only, without lens (to chassis no. 791862)R.H. Lamp unit only, without lens (from chassis no. 791863)L.H. Lamp unit only, without lens (from chassis no. 791863)Stop/tail flasher lamp lens, redStop/tail flasher lamp lens, red/white

506589

C2625/334313447EL106155268635813450

C55265302530152983454

6014345066705301EL10613454

52043C2627/1C4517523171523896C4549/3C4691/AC4691/A

C15430C154315324725353227253C9926

C2629C2979C2979C2993/1C8266C8267C8266C8267C8266C826783148313523307523308


# MK4MK5

MK7MK8

MK9

2

1222222

22221

222221

22222222

2222222

22421111111122

REQ.

l

l

l

ll

lllllll

ll

lll

l

l

l

lll

lllllll

ll

lll

l

l

l

lllllll

lll

lllll

l

ll

l

l

l

l

lllllll

ll

lllll

l

ll

l

l

l

l

lllllll

llll

FIG.21 LAMPS

ELECTRICAL ITEMS








EARLY SALOONS

www.sngbarratt.com

N/S232424

24

25252627282930

31323334

353637N/S

38N/SN/SN/S39N/SN/S

N/SN/SN/S404142434445454647

4849N/S

Stop/tail flasher lamp lens, red (ribbed)Red lens (to chassis no. 738183)Red lens (from chassis no. 738184)Red lensTo chassis no. 791862 (2 piece lens)Red lensFrom chassis no. 791863 (2 piece lens)Lens, red (upper flasher)Lens, amber (upper flasher)Lens, red (lower stop/tail)Chrome lens dividerShieldBase plateReflector↓NUMBER PLATE/REVERSE LAMPLamp unit, completeCover & glass assemblyHousingReverse lens only↓MISCELLANEOUS EXTERIOR LAMPSFog lamp lensFog lamp unit (re-silvered)Fog lamp rimFog lampDriving lamp↓INTERIOR LAMPSCourtesy lamp & lens (less housing) in rear quarterSaloon RHSaloon LHCourtesy lamp, DHCCourtesy lamp lensSaloon, RHSaloon, LHDHCCourtesy lamp housingSaloon, RHSaloon, LHBoot lamp, including lens rim & bulbBoot lamp lensBoot lamp rimHandbrake, fluid level warning lamp (from Chas. no. 792317)Lens & ring only, for warning lamp (from Chas. no. 792317)Instrument panel lamp (ultra-violet)Instrument panel lamp (ultra-violet)Map lamp under dash fascia (without lens)Map lamp lens↓WARNING LAMP LENS - INSTRUMENT PANELTrafficator, 'TRF' (Amber)Ignition, 'IGN' (Red)Heater fan, (Green)

572660348453165316

5316

8089808080818174828682879322

C2838347953083487

5190014534496/R534494FT576LR576

BD5367BD5368C18347

6364BD3921/2

BF1088/RBF1088/LBD82634143413C166618096C2726/1C2726/1C2615319003

C4626C4625C2643


# MK4MK5

MK7MK8

MK9

2222

2

2222222

2211

11111

111

111

11111112411

111

REQ.

l

lll

lll

lllll

ll

ll

lll

lll

lll

lllll

l

ll

lll

ll

ll

ll

ll

ll

lll

ll

l

ll

ll

ll

ll

lll

ll

l

lllllll

ll

ll

ll

ll

ll

lll

ll

FIG.21 LAMPS

-

LAMPS(FIG OVERLEAF)

ELECTRICAL ITEMS

Page 46+44 (0) 1746 765432






PAGE 46

EARLY SALOONS

www.sngbarratt.com

-

1N/SN/S2N/SN/S3N/S4N/SN/SN/S5N/SN/S6N/S6N/S

↓INSTRUMENT PANEL SWITCHESIgnition switch, less lock barrel & keysIgnition switch, less lock barrel & keysIgnition switch, less lock barrel & keysIgnition lock barrel & keysStarter switchStarter switchStarter switchLighting switchLighting switchLighting switch (to Chas. no. 738009)Lighting switch (from Chas. no. 738010)Lighting switchPanel lamp switchPanel lamp switchPanel & interior light switchInterior lamp & map lamp switchInterior lamp & map lamp switchMap lamp switchHeater fan/ rheostat switch

31215131216C4521BD10610C275831153C4520359676C2614C4519C8393C839331461331154C452431461331198C46137825


# MK4MK5

MK7MK8

MK9

1111111111111111111

REQ.

l

ll

l

l

l

l

l

l

l

l

l

l

ll

l

ll

l

l

ll

l

l

l

l

ll

l

l

l

l

FIG.22 SWITCHES

LAMPSFIG.21

ELECTRICAL ITEMS








EARLY SALOONS

www.sngbarratt.com

SWITCHESFIG.22

-

N/S78N/SN/SN/S9999101010101112N/S

13N/S14N/S15151616N/S17181920212223

Heater fan/ rheostat switch (to Chas. no. 527134 & 627810)Heater fan/ rheostat switch (from Chas. no. 527135 & 627811)Heater fan switchHeater fan switchFog lamp switchFog lamp switchFuel tank changeover switch (to Chas. no. 730013)Fuel tank changeover switch (from Chas. no. 730013 to 738009)Fuel tank changeover switch (from Chas. no. 738010)Fuel tank changeover switchWiper switchWiper switch (to Chas. no. 732208)Wiper switch (from Chas. no. 732209)Wiper switchIntermediate hold switchOverdrive switch on fascia panelInstrument panel bezel kit(Includes red & amber warning lamp bezels & all chrome eyelets)↓GENERAL SWITCHESReverse lamp switch ( in manual gearbox top cover)Reverse lamp switch (automatic transmission)Overdrive engagement switch (in manual gearbox top cover)Starter cut-out switch, on steering column (automatic transmission)Stop lamp switchStop lamp switchIndicator switch on steering column (PAS)Indicator switch on steering columnLever & knob for C13958 switchHeadlamp dip switchHandbrake warning switch (from Chas. no. 792317)Interior & map lamp plunger switch in door jambBoot lamp switchAnti-creep solenoidAnti-creep throttle switchOverdrive throttle switch

31154C4072C4613C452431461331154C4615C4615/1C8394C839431154C4615/1C4523C4523C12558C7474

BK104

DAC3844DAC3844DAC3844DAC3844315725C5218C13958C13958C13958/KC2639C25634C2614C2614C12751C25463C16661


# MK4MK5

MK7MK8

MK9

1111111111111111

1

111111

11111111

REQ.

l

l

l

l

ll

l

l

l

l

ll

l

lll

ll

l

l

ll

l

l

l

l

l

l

lll

l

llll

ll

ll

l

lll

l

l

lll

l

llll

l

lllll

lll

FIG.22 SWITCHES

ELECTRICAL ITEMS

Page 48+44 (0) 1746 765432






PAGE 48

EARLY SALOONS

www.sngbarratt.com

-

12N/S3N/S3N/S4566N/S7891011N/S1213131415

N/SN/S16N/SN/SN/S17N/SN/S


N/SN/SN/SN/SN/SN/S18N/S19

↓WIRING SUNDRIES5-way connector bracket10-way connector bracketTerminal block (early)Terminal block (late)Terminal blockTerminal blockTerminal blockTerminal blockBattery/starter cable bootEngine earth strapEngine earth strapCable ties, plastic ratchet styleCable ties, 8" aluminium (early type)Rubber button on starter solenoidRubber pad for dip switchPin plug & socketFuse boxFusebox coverFusebox coverFusebox coverFusebox cover (to Chas. no. 78179)Fusebox cover (from Chas. no. 78180)Fusebox cover↓BATTERY CABLESWith original 'Lucas' style helmet terminalsPositive battery cablePositive battery cablePositive battery cablePositive battery cableNegative battery cableNegative battery cableNegative battery cableNegative battery cableBattery to battery jumper cableWith clamp type terminalsPositive battery cablePositive battery cablePositive battery cablePositive battery cableNegative battery cableNegative battery cableNegative battery cableNegative battery cableBattery to battery jumper cable↓CABLES & FITTINGSSolenoid to starter cableSolenoid to starter cableBattery clamp strapBattery clamp strapBattery rodBattery rodBattery rodBattery rodBattery tray

C2796C2797770017C2532C2693C2532C4544C12837EL1012C21334C21334EL1006EL1052C2606C2659C2666C2829334956C2725C4516C4516C13924C14526

810712C2663C2778C14509810846C2664C2664C14510C14511

810712/AC2663/AC2778/AC14509/A810846/AC2664/AC2664/AC14510/AC14511/A

C2610C14512C2650C15763C1823C2649C4561C14528C13960


# MK4MK5

MK7MK8

MK9

11111111312A/RA/R1111111111

111111111

111111111

111122211

REQ.

ll

ll

lll

ll

l

l

l

l

l

ll

l

lllll

l

l

l

l

l

l

l

l

l

ll

ll

l

lllllll

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

ll

l

ll

lllllll

l

l

ll

l

ll

l

l

l

FIG.23 WIRING SUNDRIES

ELECTRICAL ITEMS








EARLY SALOONS

www.sngbarratt.com

N/SN/SN/SN/SN/SN/SN/S20N/SN/SN/S21

Battery trayRubber block between clamp & batteryRubber block between clamp & batteryRubber pad between battery & scuttleBattery mounting feltBattery mounting feltBattery mounting feltWing nut on battery rodSpring washerSpring washerBattery tray drain tubeBattery isolator switch (non-factory option, fits to battery terminal)

C14527C2653C14530/1C2698C2699C4581C14531C12734FG204/XFG205/XC10640/1EL1060


# MK4MK5

MK7MK8

MK9

124222212111

REQ.

l

l

ll

l

l

l

l

l

l l

l

l

ll

lll

FIG.23 WIRING SUNDRIES

MISCELLANEOUSWIRING SUNDRIESFIG.23

ELECTRICAL ITEMS

Page 50+44 (0) 1746 765432






PAGE 50

EARLY SALOONS

www.sngbarratt.com

-

N/SN/SN/SN/SN/SN/S2345N/SN/S

N/SN/SN/SN/SN/S

N/SN/S


6N/SN/SN/SN/SN/S7N/SN/SN/S8N/SN/SN/SN/SN/SN/SN/S9N/SN/SN/SN/S

↓STARTERStarter motor - manual transmissionStarter motor - manual transmission, 2.5 LitreStarter motor - manual transmission, 3.5 Litre (to engine no. T5593)Starter motor - manual transmission, 3.5 Litre (from engine no. T5594)Starter motor - manual transmissionStarter - automatic transmissionStarter solenoidRubber button on solenoidStarter motor brush set, pair (two pairs required for each motor)Starter motor brush spring setCommutator end (CE) bushDrive end (DE) bearing↓STARTER DRIVE - MANUALDrive assemblyPinion & sleevePinion & sleeveMain springMain spring↓STARTER DRIVE - AUTOMATICDrive assemblyMain spring↓V-BELTSDrive beltDrive belt (from engine no. A1001 to A2000)Drive belt (from engine no. A2001 to A9999 & B1001 to B2916)Drive belt (from engine no. B2917)Drive beltDrive belt, for use with C45 dynamoDrive belt, for use with C48 dynamo↓DYNAMO - All dynamos require either a core charge deposit or arebuildable core received in advance of an order.DynamoDynamoDynamo (to engine no. A8126)Dynamo (from engine no. A8127)Dynamo (to engine no. 793734)Dynamo (from engine no. 793735)Dynamo brushDynamo brushDynamo brush (to Chas. no. 793734)Dynamo brush (from Chas. no. 793735)Dynamo brush springDynamo brush spring (to Chas. no. 793734)Dynamo brush spring (to Chas. no. 793734)Commutator end (CE) bearingCommutator end (CE) bearingDrive end (CE) bearingDynamo pulleyDynamo pulley (to engine no. A9999 & B2916)Dynamo pulley (from engine no. B2917)Dynamo pulley (to engine no. N8973))Dynamo pulley (from engine no. N8974)Dynamo pulleyDynamo fan (from engine no. B2917)

C1082/RBC2690/RBC1082/RBC2691/RBC2746/1RC10980/RC30287C26062804281128012812

28242803282228182820

AEU13725928

C531C2240C5056C7898C7898C14535/2C16395

C2527/RBC2527/1RBC2527/1RBC5453/RC15254/RC16461/R238061278479068957277979078957275727547511C2579C1076C7427C7427C13594C14590C7428


# MK4MK5

MK7MK8

MK9

111111112111

11111

11

1111111

111111SETSETSETSET2221111111111

REQ.

l

llllll

l

l

l

l

l

l

l

lll

llllll

l

l

l

l

l

l

lll

l

llllll

l

l

l

ll

lll

ll

l

l

ll

ll

l

llllllll

l

l

l

ll

l

l

l

l

ll

ll

llllllll

l

l

l

ll

ll

ll

ll

ll

l

l

FIG.24 MISCELLAENOUS ELECTRICAL ITEMS

ELECTRICAL ITEMS








EARLY SALOONS

www.sngbarratt.com

-

N/S10N/S1112

1313131314141414141415

161718192021

22

23

24

Dynamo fanDynamo fan for C15254Dynamo fan for C16461Dynamo coupling for power steering pumpDrive dog for dynamo couplingVoltage regulator↓VOLTAGE REGULATOR (NEW)Voltage regulator, re-builtVoltage regulator, new (to Chas. no. 736166)Voltage regulator, re-built (to Chas. no. 736166)Voltage regulator (from Chas. no. 736167)Voltage regulator (to Chas. no. 781179)Voltage regulator (from Chas. no. 781180)Voltage regulator (to Chas. no. 790712)Voltage regulator, new (from Chas. no. 790713 & 793733)Voltage regulator, rebuilt (from Chas. no. 790713 & 793733)Voltage regulator (from Chas. no. 793734)↓INSTRUMENT REBUILDING SERVICEPrice is dependant on the condition of the submitted instrument.SpeedometerTachometerClock in tachometerOil/water gaugeAmmeterFuel gauge↓MISCELLANEOUS INSTRUMENTSClip securing water temp. thermocouple tube to radiator bracesAdaptor in intake manifold for thermocouple bulbCopper sealing washer on adaptorInstrument cables & drives↓SPEEDOMETER CABLESManual transmissionManual transmission (to Chas. no. 732402)Manual transmission (from Chas. no. 732403 to 739885)Manual transmission (from Chas. no. 739886)Manual transmissionAutomatic transmission (to chassis no. 739850)Automatic transmission (from chassis no. 739851)Automatic transmissionOverdrive transmissionOverdrive transmission↓TACHOMETER CABLESTachometer cableTachometer cable, 2.5 LitreTachometer cable, 3.5 LitreTachometer cable (to chassis no. 730013)Tachometer cable (from chassis no. 730014 to 734913)Tachometer cable (from chassis no. 734914 to 737527)Tachometer cable (from chassis no. 737528 to 740189)Tachometer cable (from chassis no. 740190)Tachometer cableTachometer cable (to Chas. no. 791071)↓TACHOMETER ANGLE DRIVEAngle drive, 2.5 LitreAngle drive, 3.5 Litre

C7428C7428C176688285C13844

C2530C2530/RC2530C2530/RBC5513C5513C15257C15257C15257C15257/RC15257

RB1001RB1002RB1003RB1008RB1005RB1004

520C9621C2296/1

C1434C1434C8308C8308C8308C5592C8304C8034C5591C8035

C1724C2874C2856C4542C2777C5595C8270C11959C11962C14523

C1795C1436


# MK4MK5

MK7MK8

MK9

11112

11111111111

111111

411

1111111111

1111111111

11

REQ.

ll

llllll

l

l

ll

ll

llllll

l

l

ll

ll

lll

llllll

ll

lll

ll

l

lllll

l

ll

ll

llllll

ll

l

l

l

l

llll

llll

llllll

ll

l

l

l

l

FIG.24 MISCELLAENOUS ELECTRICAL ITEMS

ELECTRICAL ITEMS

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MISCELLANEOUS ELECTRICAL ITEMSFIG.24

ELECTRICAL ITEMS








EARLY SALOONS

www.sngbarratt.com

-

1122234N/SN/SN/S

5N/S678N/SN/S9101112

13N/S1415N/SN/SN/S16N/SN/S

171818171818192021222324

↓MISCELLANEOUS ELECTRICAL ITEMSCigar lighterCigar lighter (to Chas. no. 730175)Cigar lighter (From Chas. no. 730176)Cigar lighterCigar lighter in centre pillarFlasher unitTrafficator assembly, DHC (to Chas. no. 537019 & 637163)Trafficator assembly, DHC (to Chas. no. 537020 & 637164)Trafficator assembly, SaloonTrafficator assembly, Saloon↓RELAYS & SOLENOIDSDirectional flasher relay Directional flasher relay (to Chas. no. 791862)Horn relayHorn relayOverdrive relayOverdrive relay (to Chas. no. 791460)Overdrive relay (from Chas. no. 791461)Starter solenoidAnti-creep solenoid valve (automatic transmission only)Overdrive solenoidIntermediate speed hold solenoid↓PRESSURE SWITCHES & SENDER UNITSTachometer generator (from Chas. no. 791072)Terminal assembly for tachometer generatorDrive dog for tachometer generatorThermostatic switch for choke solenoidThermostatic switch for choke solenoidFuel tank sender unitFuel tank sender unitFuel tank sender unit, Right HandFuel tank sender unit, Left HandAnti-creep pressure switch (automatic transmission only)↓HORNS (NB. CORE UNIT REQUIRED)Horn-High note, rebuilt (to Chas. no. 736521)Horn-High note, rebuilt (from Chas. no. 736522)Horn-High noteHorn-Low note, rebuilt (to Chas. no. 736521)Horn-Low note, rebuilt (from Chas. no. 736522)Horn-High noteHorn relayHorn relayHorn contact kit for steering column (Power steering only)Horn contact slip ring for steering column ( included in EL1065)Insulator blockHorn push assembly

C2669C2669C5630C5630C5630C5230BD87654018/B54018/BBD1804

C4518C4518C2554C4532C24158C24158C14965C30287C12750C747110002

C149969993C25426C2893C33177C97C3358C4540C4539C12751

C2827/RBC5226/RC5226/RC2828/RBC5227/RC5227/RC2554C4532EL1065C10317C8158C5531


# MK4MK5

MK7MK8

MK9

1111212222

11112111111

1111111111

111111111121

REQ.

l

lll

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

ll

l

l

l

l

l

ll

ll

ll

l

l

lll

l

ll

llll

l

lll

l

l

lllll

lll

l

ll

lll

lll

l

lll

l

l

llll

FIG.25 MISCELLANEOUS ELECTRICAL ITEMS

ELECTRICAL ITEMS

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EARLY SALOONS

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MISCELLANEOUS ELECTRICAL ITEMSFIG.25

ELECTRICAL ITEMS








EARLY SALOONS

www.sngbarratt.com

N/S12N/SN/S34445678N/S910

↓WIPER/WASHER EQUIPMENTWiper motorWiper motorWiper motorWiper motorWiper armWiper armWiper armWiper armWiper armWiper bladeWiper blade mounting pegWiper bladeWiper bladeWiper motor brushes, (one pair)Wiper motor mount assemblyWiper motor mount stud kit

72534C4051C13501C14497735048737596534253437151727759730185C118446562350935567525


# MK4MK5

MK7MK8

MK9

1111221122222111

REQ.

l

l

ll

l

l

l

l

ll

l

ll

l

ll

l

l

ll

l

l

l

ll

l

FIG.26 WIPER/WASHER EQUIPMENT

WIPER/WASHER EQUIPMENTFIG.26

ELECTRICAL ITEMS

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-

N/SN/SN/SN/S

N/SN/S N/SN/S


N/SN/SN/SN/S

N/S

N /SN/SN/S

N/SN/S

N /SN/SN/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/S

↓HEADLAMPDual filamentVertical dip onlyPF7J-Lamp↓SIDELAMPSidelamp without indicatorsSidelamp with indicatorsFront indicator lampFront indicator lamp bulb (from Chas. no. 738465)Front indicator lamp bulb↓TAIL LAMPWith indicators (indicator bulb)Late style lamp (indicator bulb)Stop lamp bulbStop lamp bulbStop lamp bulb, early round lampStop lamp bulb, later oval lampStop lamp bulb↓FOG LAMPFog lamp bulbFog lamp bulbEarly style, wing mountedExternal, bumper mounted↓TRAFFICATORSTrafficator bulb↓REVERSING LAMPReversing lamp bulbReversing lamp bulbReversing lamp bulb↓NUMBER PLATENumber plate lamp bulbNumber plate lamp bulb↓INTERIOR BULBS↓INSTRUMENT PANELInstrument panel bulbUltraviolet bulb (to Chas. no. 628586 & 647348)Instrument panel bulb (from Chas. no. 628587 & 647349)Instrument panel bulbIGN, TRF, HTR. Warning lamp bulbsIGN, TRF, HTR. Warning lamp bulbsIGN, TRF, HTR. Warning lamp bulbsHandbrake warning lamp (late models)↓INTERIOR LAMPSInterior lamp bulb, DHCInterior lamp bulb, SaloonInterior lamp bulb, DHCInterior lamp bulb, DHCBoot lampMap lamp

GLB182GLB60GLB370GLB406

GLB207GLB380

GLB382GLB382

GLB199GLB382GLB207GLB380GLB380GLB380GLB380

GLB87GLB192GLB325GLB325

GLB256

GLB207GLB199GLB382

GLB989GLB989

GLB207GLB987GLB987GLB987GLB987GLB987GLB987GLB987

GLB256GLB256GLB256GLB989GLB256GLB256


# MK4MK5

MK7MK8

MK9

2222

22

22

2233222

2222

2

121

43

44241321

122111

REQ.

ll

l

l

l

l

l

l

l

ll

l

l

ll

l

l

l

l

l

l

ll

l

llll

l

ll

l

ll

ll

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

ll

l

(NOT SHOWN) EXTERIOR BULBS

EXTERIOR BULBS








EARLY SALOONS

www.sngbarratt.com

-


N/SN/SN/SN/SN/SN/SN/S N/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/SN/SN/SN/S N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S

N/S N/SN/SN/SN/SN/SN/SN/S

↓WIRING HARNESSES, MK41945 to 1947, 2.5 Ltr &3.5 Ltr to body no. B9981 & C1156Trafficator connector harness (DHC)Tail lamp harnessNegative battery cablePositive battery cableEngine, headlamp & body harness, Left Hand DriveEngine, headlamp & body harness, Right Hand DriveDash to control box harnessInstrument panel harnessManette control harness↓WIRING HARNESSES, MK41948 on, 2.5 Ltr &3.5 Ltr from body no. B9982 & C1157Trafficator connector harness (DHC)Trafficator harnessTail lamp harnessNegative battery cablePositive battery cableEngine, headlamp & body harness, Left Hand DriveEngine, headlamp & body harness, Right Hand DriveDash to control box harnessInstrument panel harnessManette control harnessBrake switch harness, Right hand driveMiscellaneous engine wires set↓WIRING HARNESSES, MK5Trafficator connector wire (early DHC)Tail lamp harnessNegative battery cablePositive battery cableDash, headlamp & engine harnessDash, engine & body harness (Saloon)Dash, engine & body harness (DHC)Instrument panel harnesses (set of 4)Interior light harness (DHC)Instrument panel lights harness Manette control harnessHeadlamp bucket harnesses (pair)Reverse light & number plate light harnessesRear turn signal connector harness (Saloon)Door switch connector wireParking light bucket wires, trafficator model (pair)Park & turn light bucket wires, flasher model (pair)Fuel pump wire Flasher unit harness (flasher model)Solenoid to starter cable↓WIRING HARNESSES, MK7Headlamp bucket harnesses (pair)Side lamp bucket harnesses, early (pair)Side lamp bucket harnesses, late (pair)Flasher lamp bucket harnesses, late (pair)Panel harness (to Chas. no. 730013)Panel harness (from Chas. no. 730014 to 738183)Panel harness (from Chas. no. 738184)Panel & map light harness

WH713WH716810846810712WH711WH1520WH712WH714WH715

WH718WH719WH720810846810712WH2368WH717WH722WH723WH3248WH721WH2383

WH2097WH726C2664C2663WH724WH2096WH2096WH727WH2101WH732WH7283454WH730WH731WH2098WH2099WH2202WH2100WH2102C2610

3454WH747C5555WH2468C4637C4669C13950C4591


# MK4MK5

MK7MK8

MK9

111111111

111111111111

11111111111111111111

11111111

REQ.

lllllllll

llllllllllll

llllllllllllllllllll

llllllll

(NOT SHOWN) WIRING HARNESSES

WIRING HARNESSES

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N/SN/SN/SN/SN/SN/SN/S N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S N/SN/S

N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S N/SN/SN/SN/SN/SN/SN/SN/S

Windtone horn harnessHigh frequency horns, without fog lampsHigh frequency horn, chassis harness, with wing mounted fog lampsHigh frequency horns chassis harness, with bumper mounted fog lampsFlasher unit harnessCable, battery to 2 pin socketFuel pump harnessFuel pump earth wireBody harnessHigh frequency horn harness (to Chas. no. 738183)High frequency horn harness (from Chas. no. 738184)Fog lamp cable (from Chas. no. 738184)Wiper motor harness (from Chas. no. 732209)Coil to distributor cable (to engine no. B5875)Coil to distributor cable (from engine no. B5876)Carburettor solenoid to thermostat switch cableReversing lamp switch cable (manual non-overdrive)Neutral safety switch & reversing lamp switch cableGearbox harness (overdrive models)Overdrive relay harnessAnti -creep harnessManette cable (manual steering)Instrument panel harnessStop lamp switch harnessBoot lid harnessBoot harnessCable, solenoid to starterPositive battery cableNegative battery cable↓WIRING HARNESSES, MK8Headlamp bucket harnesses (pair)Side lamp wiresFlasher lamp wires (pair)Fog lamp wiresChas. harness manual steering, Left Hand DriveChas. harness power steering, Left Hand DrivePanel harness, Manual steeringPanel harness, Power steeringPanel and map lamp harnessHigh frequency horn harnessFog lamp cableWiper motor harness (to Chas. no. 780776)Wiper motor harness (from Chas. no. 780777)Cable, coil to distributorCable, carburettor solenoid to thermostatic switchCable, neutral safety switch & reverse lamp switchGearbox harnessOverdrive relay harnessIntermediate speed hold harnessAnti-creep harnessFlasher unit harness, Manual steeringCable, battery to 2 pin socketFuel pump harnessFuel pump earth wireStop lamp switch harness

C4587C5277C5654C13949C4590C4598C4589C2895C4582C8391C8842C8841C5228C4636C5597C4593C4597C7226C5565C5563C72255351WH3748WH2817C4584C4583C2610C2778C2664

3454C5555WH2468C8841C13949C13955C13950C13956C4591C8842C8841C5228C13485C4636C4593C7226C5565C5563C12593C7225C11493C4598C4589C2895WH2817


# MK4MK5

MK7MK8

MK9

11111111111111111111111111111

1111111111111111111111111

REQ.

lllllllllllllllllllllllllllll

lllllllllllllllllllllllll


WIRING HARNESSES








EARLY SALOONS

www.sngbarratt.com

-

N/SN/SN/SN/SN/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/SN/SN/S N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S N/SN/SN/SN/SN/SN/SN/S

Instrument panel harnessBody harnessIndicator switch harnessManette harness, Manual steeringManette harness, Power steeringBoot lid harnessBoot harnessCable, solenoid to starterPositive battery cableNegative battery cable↓WIRING HARNESSES, MK9Headlamp bucket harnessSide lamp wires (pair)Flasher lamp wires Chas. harnessPanel harnessPanel, map & lamp harnessCable, battery to 2 pin socketManette cableIndicator switch harnessCable, neutral safety switch & reverse lamp switch (Auto transmission)Gearbox harness (with overdrive)Overdrive relay harness (to Chas. no. 791460)Overdrive relay harness (from Chas. no. 791461)Intermediate speed hold harnessAnti-creep harnessFront seat harness (bench seat)Earth wire for electric clockInstrument panel harnessFog lamp bucket wires (pair)Cable, solenoid to starter switchCable, hand brake/brake fluid warning lamp (from Chas. 792317)Extension cable, hand brake/brake fluid warning lamp (from Chas. 792317)Fuel pump earth wireFuel pump harnessBody harnessFlasher relay cable (to Chas. no. 791862)Earth wire for handbrake warning switch (from Chas. 792317)Interior lamp extension cableCable for tachometer generator (from Chas. no. 791072)Cables for cigar lighter in centre pillar (pair)Connector wires for cigar lighters in centre pillars (LH)Connector wires for cigar lighters in bucket seats (RH)Connector wires for cigar lighters in bench seat (RH)Boot lid harnessBoot harnessPositive battery cableNegative battery cableBattery to battery jumper cableSolenoid to starter cable

WH2079C4582C13958/A5351C13961C4584C4583C2610C2778C2664

3454WH2468WH2468C14504C14506C4591C4598C13961C13958/AC14514C14516C14517C14966C12595C14519C12572C14298WH2079C8841C12699C16445C16241C2895C14505C16731C14698C16447C16732C15268C12573C12574C12575C12576C4584C14508C14509C14510C14511C14512


# MK4MK5

MK7MK8

MK9

1111111111

212111111111111111111111111111111111111

REQ.

llllllllll

lllllllllllllllllllllllllllllllllllllll


WIRING HARNESSES

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-

12N/SN/S345678910N/SN/S

1112

1314N/S

15161718192021N/SN/S

222222222323232424242425252525

262626262626

↓CYLINDER BLOCKCore plugCore plugCore plugComplete engine core plug kitCylinder block drain tapSump drain plugWasher, sealing drain plugCylinder head studCylinder head studCylinder head studCylinder head stud acorn nutWasher under stud nutsDipstickGenerator bracket↓ENGINE MOUNTS, FRONTEngine mount, early (square)Engine mount, late (round)↓ENGINE MOUNTS, REAREngine mount, early (square)Engine mount, late (spool)Prop shaft centre bearing mount↓CRANKSHAFT RELATED ITEMSWoodruff key at front of crankshaftConnecting rod boltConnecting rod nut (new cotterless style)Flywheel dowel, locating pressure plateSpigot bush in rear of crankshaftFlywheel securing boltLockplate for flywheel boltsTappetTappets, (set of 12)↓ENGINE BEARINGSConnecting rod bearing setConnecting rod bearing setConnecting rod bearing setConnecting rod bearing setMain bearing setMain bearing setMain bearing setThrust washer setThrust washer setThrust washer setThrust washer setGudgeon wrist pin bushing (set of 6, use with steel conrod)Gudgeon wrist pin bushing (set of 6, use with steel conrod)Gudgeon wrist pin bushing (set of 6, use with steel conrod)Gudgeon wrist pin bushing (set of 6, use with steel conrod)↓PISTONS & RINGSPiston set (3.5L) CR 8:1Piston set (3.5L) CR 8:1Piston set (3.5L) CR 8:1Piston set (3.5L) CR 8:1Piston set (2.5L) CR 8:1Piston set (2.5L) CR 8:1

C315C343C317EN1019C2000C23435/MC2296/1C339C340C2138C341C789C2683C2619

C428C18556

C478C12677C25389

C757C32344C32344C1782C2226C514C381C2963/1C2963/1K

ENB103ENB103/10ENB103/20ENB103/30ENB106ENB106/20ENB106/30C462/C559C462/C559C462/C559C462/C559C17164C17164C17164C17164

ENP101ENP101/20ENP101/30ENP101/40ENP102ENP102/20


# MK4MK5

MK7MK8

MK9

412111168771411

22

122

412122142121

111111111111111

111111

REQ.

llllllllllllll

l

l

l

lllllllll

llllllllllllll

ll

lll

lllllllll

STD -.010 -.020 -.030

STD +.020+.030+.040

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

ll

FIG.27 MK4/MK5 CYLINDER BLOCK

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

2626272727

N/S2829530

3131

Piston set (2.5L) CR 8:1Piston set (2.5L) CR 8:1Piston ring setPiston ring setPiston ring set

↓GASKETSComplete engine set, 2.5 litreComplete engine set, 3.5 litreSump gasketWasher on sump drain plugWasher in cylinder block drain tap↓COPPER WASHERSWasher on front oil filter mounting boltWasher on front & rear cover plates

ENP102/30ENP102/40ENR101ENR101/20ENR101/30ENR101/40

ASS208ASS209C385C2296/1C784

FW105/EFW105/E


111111

11111

11

REQ.STD +.020+.030+.040

ll

l

l

l

l

MK4MK5

MK7MK8

MK9

lllll

ll

lllll

ll

FIG.27 MK4/MK5 CYLINDER BLOCK

MK4/MK5CYLINDER BLOCKFIG.27

ENGINE COMPONENTS

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-

1234567

8N/S9N/SN/S1011

121314151617N/S1819

N/S20N/S21N/S22232425

↓TIMING GEARTiming chainCrankshaft gearCamshaft gearTiming chain tensionerFinger behind timing chain tensionerCamshaft bearing, frontCamshaft bearing, intermediate & rear set↓UPPER ENGINE↓CYLINDER HEADCore plugCore plugCore plugComplete engine core plug kitWater uptake manifold, 2.5 LitreWater uptake manifold, 3.5 LitreOil filler cap↓VALVE TRAINValves, intake & exhaust (sold as full set only)Valve guides (sold as full set only)Valve spring setValve spring collarValve spring collets (pair)Valve adjusting screw & nutPush rod, 2.5 LitrePush rod, 3.5 LitreRocker shaft kit (Includes shaft, bushes & rocker arm wicks)↓GASKETSComplete head set, 2.5 LitreComplete head set, 3.5 LitreHead gasket, 2.5 LitreHead gasket, 3.5 LitreRocker cover gasket, 2.5 LitreRocker cover gasket, 3.5 LitreOil filler cap gasketExhaust manifold gasket set, 3.5 LitreExhaust manifold to front downpipe gasket

C1614C1612C1611/1C540C541C352C324/C325

C343C317C354EN1019C693C520C1022

C479/480C4201/C338C1890/C2135C431EBC2997C561/C369C693C2965C508/A

ASS208ASS209C649C337C810C457C419C486/8C495


# MK4MK5

MK7MK8

MK9

1111111

2161111

11112121212121

111111112

REQ.

lllllll

lllllll

lllllllll

lllllllll

lllllll

lllllll

lllllllll

lllllllll

FIG.28 MK4/MK5 CYLINDER HEAD & TIMING GEAR

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

MK4/MK5 CYLINDER HEAD & TIMING GEARFIG.28

ENGINE COMPONENTS

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1N/S234567891011N/SN/SN/S12N/SN/SN/SN/S

1314N/S15N/SN/S161716171819

20212223N/S

24252627N/SN/S28N/S2993031

↓CYLINDER BLOCKCore plug kitCore plug kitCylinder block drain tapSump drain plug, standardSump drain plug, magneticCover plate for lower bell housing (manual gearbox)Slotted plug in front of oil galleryCylinder head studCylinder head studFelt seal on dipstickTiming pointer on oil sumpDip stick (to Engine no. B5304)Dip stick (from Engine no. B5305 to D6722)Dip stick (from Engine no. D6723)Dip stickDynamo bracket (to Engine no. D6722)Dynamo bracket (from Engine no. D6723)Dynamo bracketC45 Dynamo bracketC48 Dynamo bracket↓ENGINE MOUNTSFront mountRear mountProp shaft centre bearing mountOverdrive bump stopRight Hand Front mounting bracket (to engine no. D6722)Left Hand Front mounting bracket (to engine no. D6722)Right Hand Front mounting bracket (from engine no. D6723)Left Hand Front mounting bracket (from engine no. D6723)Right Hand Front mounting bracketLeft Hand Front mounting bracketRight Hand Rear bracketLeft Hand Rear bracket↓COPPER WASHERSOil gallery plug washerCylinder block drain tap washerSump plug washerRear gallery plug washerWasher for oil filter housing bolts↓GASKETS & SEALSSump gasket (two halves)Fibre washer on cylinder block drain tapTiming cover gasket (two halves)Lower engine gasket setLower engine gasket setFront timing cover seal (to engine no. D6722, Asbestos rope type)Front timing cover seal (from engine no. D6723, Lipseal type)Front timing cover sealSeal at rear of sumpFelt seal on dipstickLower seal kit (includes timing cover seal, oil pump o-rings, etc.)Cork seal on distributor

EN1001EN1002C2354/1C23435C23435/MC41664C44034C29035C2270C17585C8240C2438/1C7486C8781C8781C2192C8619C8619C13837C16426

C12677C18556C25389C8281C4790C4791C8616C8617C8616C8617C4467C4468

C2296/3C2296/3C2296/1C2296/2FW105/E

C19590C784C8615CV1001CV1003C2306EAC8815EAC8815C2302C1758510527C2430


# MK4MK5

MK7MK8

MK9

111111113111111111111

222111111111

61114

1A/R1111111111

REQ.

l

llllllllllll

ll

llllllll

ll

lllll

llll

ll

llll

llllllllll

l

l

llll

llll

lllll

lll

l

lllll

llllllllll

l

ll

lll

llll

lllll

lll

l

lllll

FIG.29 MK7/MK8/MK9 CYLINDER BLOCK

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

MK7/MK8/MK9 CYLINDER BLOCKFIG.29

ENGINE COMPONENTS

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1234567N/SN/S891011121314151617

18N/SN/SN/S1919191920202021

2222222222222222222222222323232323232323

↓CRANKSHAFT & RELATED ITEMSWoodruff key at front of crankshaftTab washer on crankshaft damper boltDamper securing boltCrankshaft damper coneCrankshaft damper (Rebuild service)Oil slinger behind front sealCrankshaft V-belt pulley (from engine no. N1001)Crankshaft V-belt pulleyCrankshaft V-belt pulleySocket headed plug for crankshaft sludge trapsConnecting rod nut (cotterless type)Connecting rod boltPiston Gudgeon pinCirclip securing gudgeon pinsFlywheel dowel securing pressure plateSpigot bearing in rear of crankshaft (manual gearbox)Flywheel securing boltsLocking plate for flywheel boltsFlywheel ring gear↓CRANKSHAFT BEARINGSConnecting rod bearing set, StandardConnecting rod bearing set, -0.010"Connecting rod bearing set, -0.020"Connecting rod bearing set, -0.030"Main bearing set, StandardMain bearing set, -0.010"Main bearing set, -0.020"Main bearing set, -0.030"Thrust washer set, standardThrust washer set, 0.004" oversizeThrust washer set, 0.008" oversizeSmall end (gudgeon pin) bush, set of six↓PISTONSPiston set (3.4 Litre) Compression ratio 8:1, STDPiston set (3.4 Litre) Compression ratio 8:1, +0.020"Piston set (3.4 Litre) Compression ratio 8:1, +0.030"Piston set (3.4 Litre) Compression ratio 8:1, +0.040"Piston set (3.8 Litre) Compression ratio 8:1, STDPiston set (3.8 Litre) Compression ratio 8:1, +0.020"Piston set (3.8 Litre) Compression ratio 8:1, +0.030"Piston set (3.8 Litre) Compression ratio 8:1, +0.040"Piston set (3.8 Litre) Compression ratio 9:1, STDPiston set (3.8 Litre) Compression ratio 9:1, +0.020"Piston set (3.8 Litre) Compression ratio 9:1, +0.030"Piston set (3.8 Litre) Compression ratio 9:1, +0.040"Piston ring set (3.4 Litre) STDPiston ring set (3.4 Litre) +0.020"Piston ring set (3.4 Litre) +0.030"Piston ring set (3.4 Litre) +0.040"Piston ring set (3.8 Litre) STDPiston ring set (3.8 Litre) +0.020"Piston ring set (3.8 Litre) +0.030"Piston ring set (3.8 Litre) +0.040"

C757C2467C2468C2466RB1012C23701C7275C7275C14589C4283EAC5541C32344C26629C3964C1782C2226C4855C4810EN1013

ENB103ENB103/10ENB103/20ENB103/30ENB102ENB102/10ENB102/20ENB102/30C34744C34744/1C34744/2C17164

ENP104ENP104/20ENP104/30ENP104/40ENP107ENP107/20ENP107/30ENP107/40ENP108ENP108/20ENP108/30ENP108/40ENR102ENR102/20ENR102/30ENR102/40ENR103ENR103/20ENR103/30ENR103/40


# MK4MK5

MK7MK8

MK9

31111111161212612211011

111111111111

11111111111111111111

REQ.

lllllll

llllllllll

llllllllllll


llllll

l

llllllllll

llllllllllll


llllll

lllllllllll

llllllllllll


FIG.30 MK7/MK8/MK9 CRANKSHAFT & RELATED ITEMS

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

MK7/MK8/MK9 CRANKSHAFT & RELATED ITEMSFIG.30

ENGINE COMPONENTS

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1123355667788991011N/S1213N/S1617

1818N/S1920N/S212223N/S242425

↓FILTER HEADFilter canister bolt (from engine no. N2942)Filter canister boltSealing washer under bolt headSpring in base of canister (from engine no. N2942)Spring in base of canisterLower pressure plate (from engine no. N2942)Lower pressure plateSpring clip on bolt (from engine no. N2942)Spring clip on boltCanister sealing ring (from engine no. N2942)Canister sealing ringPressure relief valve (from engine no. N2942)Pressure relief valveSealing washer under relief valve (from engine no. N2942)Sealing washer under relief valveRelief valve springGasket between filter head and cylinder blockGasket between filter head and cylinder blockSealing washer under relief valve lock nutSealing washer on oil pipe adaptorDished washerFlexible hose from filter head to gauge pipeOil pipe from flexible hose to gauge↓OIL PUMPOil pump (from engine no. N1001) -4.2 style, use with adaptor ENG105Oil pump -4.2 style, use with adaptor ENG105Adaptor to convert 4.2 pump for use with 3.4 & 3.8 engineTab washer on oil pump mounting bolts (3 hole)Tab washer on oil pump mounting bolts (1 hole)Tab washer for oil discharge pipe to cylinder block screwsHelical gear for distributor driveTab washer on helical gearGasket between oil pump discharge tube & cylinder blockGasket between oil pump tubes & pump (to engine no. N1001)O-ring in pump for tubes (from engine no. D9999)O-ring in pump for tubesCopper washer under filter head mounting bolts

6113272827286159615967706770603360335180518073107310273027307315C2248C14817C1088/J27472737C80681425

C21765/2C21765/2ENG105C8665C7263C7623C2152C2151C2220C2220C8649C8649FW105/E


# MK4MK5

MK7MK8

MK9

11111111111111111121111

1111321112224

REQ.

l

ll

l

l

l

l

l

ll

lllll

l

lllllllll

l

ll

l

l

l

l

l

ll

llllll

llllllll

ll

ll

l

l

l

l

l

ll

llllll

llllllll

ll

FIG.31 MK7/MK8/MK9 OIL FILTER

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

MK7/MK8/MK9OIL FILTERFIG.31

ENGINE COMPONENTS

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123456N/SN/S7891011121314151516171819192021

↓TIMING GEARUpper timing chainLower timing chainCam shaft (upper) sprocketSmall intermediate sprocketLarge intermediate sprocketCrankshaft (lower) sprocketIntermediate sprocket bush (small)Intermediate sprocket bush (large)Upper chain guide, LHUpper chain guide, RHIntermediate guideLower guideBolt securing cam chain sprocket to camCirclip for camshaft sprocketsChain tensioner blade (to engine no. D9868)Chain tensioner spring (to engine no. D9868)Hydraulic chain tensioner (from engine no. D9869)Hydraulic chain tensionerGauze filter behind hydraulic tensionerLower guide lock tabIntermediate guide lock tabHydraulic tensioner lock tab (from engine no. D9869)Hydraulic tensioner lock tabUpper chain serrated adjuster wheelTiming cover gasket, 2 parts

C2256C2255C24686C26740C25275C2170C2319/1C2320C13616C13617C13615/1C13614/1JZB100042C30767C8245C4101EAC3629EAC3629C13457C21831C20397C10333C10333C4404C8615


# MK4MK5

MK7MK8

MK9

1121111111114211111111111

REQ.

lllllllllllllllll

l

l

ll

llllllllllllll

llll

lll

llllllllllllll

llll

lll

FIG.32 MK7/MK8/MK9 TIMING GEAR

MK7/MK8/MK9 TIMING GEARFIG.32

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

-

11234N/S55678910111213141414141414141414141414141414141414141414141414141415N/S1617N/SN/S181920

↓CYLINDER HEADInlet valve (to engine no. D1078) not 'C' type headInlet valve (from engine no. D1079) & 'C' type headInlet valve guide, STD (0.502" OD)Inlet valve guide, oversize (0.507" OD)Inlet valve stem seal, latest typeInlet valve seatExhaust valve (to engine no. D1113) not 'C' type headExhaust valve (from engine no. D1114) & 'C' type headExhaust valve guide, STD (0.502" OD)Exhaust valve guide, oversize (0.507" OD)Valve guide snap ringValve springs, intake & exhaust (one pair)Valve spring seatValve spring collarValve spring colletValve tappetValve adjustment pallet shim - letter A (0.085")Valve adjustment pallet shim - letter B (0.086")Valve adjustment pallet shim - letter C (0.087")Valve adjustment pallet shim - letter D (0.088")Valve adjustment pallet shim - letter E (0.089")Valve adjustment pallet shim - letter F (0.090")Valve adjustment pallet shim - letter G (0.091")Valve adjustment pallet shim - letter H (0.092")Valve adjustment pallet shim - letter I (0.093")Valve adjustment pallet shim - letter J (0.094")Valve adjustment pallet shim - letter K (0.095")Valve adjustment pallet shim - letter L (0.096")Valve adjustment pallet shim - letter M (0.097")Valve adjustment pallet shim - letter N (0.098")Valve adjustment pallet shim - letter O (0.099")Valve adjustment pallet shim - letter P (0.100")Valve adjustment pallet shim - letter Q (0.085")Valve adjustment pallet shim - letter R (0.085")Valve adjustment pallet shim - letter S (0.085")Valve adjustment pallet shim - letter T (0.085")Valve adjustment pallet shim - letter U (0.085")Valve adjustment pallet shim - letter V (0.085")Valve adjustment pallet shim - letter W (0.085")Valve adjustment pallet shim - letter X (0.085")Valve adjustment pallet shim - letter Y (0.085")Valve adjustment pallet shim - letter Z (0.085")Tappet guideTappet guide hold-down kit (recommended for all rebuilds)Camshaft bearing setInlet cam cover gasketInlet cam cover gasket (without tachometer generator)Inlet cam cover gasket (with tachometer generator)Exhaust cam cover gasketOil filler cap gasketOil filler cap

C2246EAC1547ENG102ENG102/1EBC3531C29122C2247C2247ENG103ENG103EBC1782C1782C27481C27840EBC2997C44010C2243AC2243BC2243CC2243DC2243EC2243FC2243GC2243HC2243IC2243JC2243KC2243LC2243MC2243NC2243OC2243PC2243QC2243RC2243SC2243TC2243UC2243VC2243WC2243XC2243YC2243ZC7262JRT604020RTC2347C6735/1C6735/1C14988/1C6735/1C419C1022


# MK4MK5

MK7MK8

MK9

6666666666121212121212A/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/R1211111111

REQ.

lllllllllll

llllllllllllllllllllllllllllllllll

lll

llll

llllllllllllllllllllllllllllllllllllll

lll

llll

lllllllllllllllllllllllllllllllllllll

lllll

Valve GuidesSilicon-bronze valve guides are self lubricating and long lasting. Installation of the guides enables unleaded fuel to be used without harmful effects to the cylinder head. The intake valves are grooved to accept valve stem oil seals, as used in later engines.

FIG.33 MK7/MK8/MK9 VALVE TRAIN

ENGINE COMPONENTS

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MK7/MK8/MK9 VALVE TRAINFIG.33

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

-

1122345N/SN/SN/SN/S67891011121314151617

1819202122N/S2323N/SN/SN/S

24252627N/S

2828292929303132N/S333434

↓CYLINDER HEADTachometer cable adaptorTachometer cable adaptor (to engine no. NC3908)Tachometer cable driveTachometer cable drive (to engine no. NC3908)Tachometer generator (from engine no. NC3909)Tachometer drive dog (from engine no. NC3909)Cam adaptor for tachometer generator (engine no. NC3909)Anti-blowback valve (to engine no. N4698)Return spring for valve (to engine no. B2916)Return spring for valve (from engine no. B2917 to N4698)Sleeve for spring (from engine no. D5418 to N4698)Vacuum check valve for windscreen washer assemblyCylinder head core plugFlexible breather pipeClamp for flexible breather pipeClip for flexible breather pipeOil feed pipeBanjo bolt for oil feed pipeExhaust manifold, frontExhaust manifold, rearCylinder head washer, roundAdaptor in inlet manifold for thermocouple bulbCopper sealing washer for adaptor↓STUDSStud for cam bearing capsStud at gasket face in front of headStud for cam cover Stud for crank-case breatherMounting stud for exhaust manifoldBrass nut for manifold studsStud in manifold securing down pipes, mild steelStud in manifold securing down pipes, stainless steelDownpipe stud nut (self locking) mild steelDownpipe stud nut (self locking) stainless steelDownpipe stud nut washer↓CHROME HARDWARECylinder head acorn nutCylinder head nut 'D' washerCam cover & breather cover acorn nutClip for spark plug wires on intake cam coverCylinder head nut & washer kit↓GASKETS & SEALSHead gasket, 3.4 LitreHead gasket, 3.8 LitreInlet cam cover gasket (no tachometer drive)Inlet cam cover gasket, (to engine no. NC3908)Inlet cam cover gasket, with tachometer drive (from engine no. NC3908)Exhaust cam cover gasketInlet manifold gasketCrankcase breather gasketGasket on oil filler capExhaust manifold gasketGasket between exhaust manifold & down pipeGasket between exhaust manifold & downpipe (to engine no. 775032)

C2153/1C2153/1C2176C2176C14996C25426C16771C4204C4205C7470C8455C11490C317C2485/1CS100XC1040/20C25619C5846C2213C2214FW207/TC9621C2296/1

C2326C2189C6727/2C6727C11761NN131/QC2369C2369/SSC17916C1791/SSFW106/T

C2328C2385C2327C4982CR1050

C19112C19113C6735/1C6735/1C14988/1C6735/1C7619C2227C419C2318C495C495


# MK4MK5

MK7MK8

MK9

11111111111121111311411

16464161688888

14102611

111111121222

REQ.

l

l

llllllllllllllll

lllllllllll

lllll

l

l

lllllll

l

l

llllllllllll

lllllllllll

lllll

l

l

lllllll

l

llll

lllllll

lll

lllllllllll

lllll

ll

l

lllll

l

FIG.34 MK7/MK8/MK9 CYLINDER HEAD

ENGINE COMPONENTS

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353637383939

4040404142N/SN/S

4344454545464717


N/SN/SN/SN/SN/S

Downpipe sealing ringThermostat housing gasketCoolant rail gasketGasket for thermostatic choke switchEngine upper gasket set, 3.4 LitreEngine upper gasket set, 3.8 Litre↓SEALS & O-RINGSO-ring on plug at rear of headO-ring on plug at rear of head (to engine no. NC3908)O-ring on plug at rear of head (from engine no. NC3909)O-ring on tachometer generator (from engine no. NC3909)Half moon seal at rear of inlet camshaft (from engine no. NC3909)Seal in tachometer drive adaptorSeal in tachometer drive adaptor (to engine no. NC3908)↓COPPER SEALING WASHERSCopper washer under cam cover nutsCopper washer under crankcase breather cover nutsCopper washer for plugs at rear of headCopper washer for plugs at rear of head (to engine no. NC3908)Copper washer for plugs at rear of head (from engine no. NC3909)Copper washer on cylinder head front studsSpecial copper washer on oil line banjo boltsCopper washer on thermocouple adaptor↓V-BELTSDrive beltDrive belt (from engine no. A1001 to A2000)Drive belt (from engine no. A2001 to A9999 & B1001 to B2916)Drive belt (from engine no. B2917)Drive beltDrive belt, for use with C45 dynamoDrive belt, for use with C48 dynamo↓PROP SHAFTProp shaft universal jointProp shaft universal jointProp shaft centre bearingRubber insulator for centre bearing mount Stud through insulator

CBC4834C4985C12309C2475DC1002DC1003

C2312C2312C2312C14990C14991C2428C2428

FW104/EFW104/EFW104/EFW104/EFW104/EFW105/EC4146C2296/1

C531C2240C5056C7898C7898C14535/2C16395

4646250C25389C3929


# MK4MK5

MK7MK8

MK9

214111

2211111

224442461

1111111

23122

REQ.

l

l

l

llll

l

ll

l

l

lll

lll

lll

llll

llll

l

lll

lll

l

llll

llllll

llll

l

ll

lllll

ll

llll

FIG.34 MK7/MK8/MK9 CYLINDER HEAD

ENGINE COMPONENTS








EARLY SALOONS

www.sngbarratt.com

MK7/MK8/MK9 CYLINDER HEADFIG.34

ENGINE COMPONENTS

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-

1234456

7778910101112

1313131414

1516171819

20212121212122232323242424

252627282929N/S303132

↓BEARINGSPrimary shaft bearingRear, mainshaft bearingNeedle bearing, for mainshaft pinionRear extension bearingRear extension bearing for gearbox with prefix SH & JHMainshaft needle rollersLayshaft needle rollers↓GASKETSTop cover gasketTop cover gasket for JLN gearbox, O/D transmissionTop cover gasket, O/D transmissionFront gasketRear gasketRear extension gasketRear extension gasket for gearbox codes: JH, SH, JLN/JS & JL/JSFibre plug at end of layshaftGasket kit↓SEALSFront sealFront seal for gearbox codes: SL,JL, OSL, JLN,JL/CR & JLN/CRFront seal for gearbox codes: JH,SH,JLN/JS & JL/JSRear seal (none overdrive)Rear seal (overdrive)↓SYNCHROSDetent ballDetent ball springSynchro plungerSynchro plungerSynchro plunger spring↓MISCELLANEOUSLay shaftInner lay shaft thrust washer, 0.152"Inner lay shaft thrust washer, 0.156"Inner lay shaft thrust washer, 0.159"Inner lay shaft thrust washer, 0.162"Inner lay shaft thrust washer, 0.164"Outer thrust washerFirst gear, for use with individual cluster gearsFirst gear, use with individual cluster gears (JH & JL gearbox)First gear, use with individual cluster gears (Jl/CR & JLN/CR gearbox)Snap ring on first gearSnap ring on first gear (for JH & JL gearbox)Snap ring on first gear (for Jl/CR & JLN/CR gearbox)↓TOP COVERStriker gear plunger ballPlunger ball springFelt washer in top coverCore plug in top coverFelt seal in rear cover (SH & JH gearbox)Felt seal in rear cover (SL gearbox)Gear leverGear leverGear lever bushDrain plug (SH gearbox)

C1838C1845/1C1843C924C924C1850/1C38573

C860C860C860C1834C1866C862C862C920ENT101/A

C6738C6738c11934C8597980

C922C900C901/1C1849C1324

C25453C1862/3C1862C1862/1C1862/2C1862/4C1861C2041C2041C2041C2072C2072C2072

C922C900C929C315C921C921C2462C4054C1915C1915


# MK4MK5

MK7MK8

MK9

111118258

122111111

11111

1512322

1111111111222

11311

1121

REQ.

llll

ll

l

lll

ll

l

l

lllll

lllllll

lllll

l

ll

llll

ll

l

lll

ll

l

l

lllll

llllllll

l

lllll

l

l

lll

lll

ll

ll

lll

l

ll

lllll

lllllll

l

l

llll

l

ll

lll

ll

l

lll

ll

llll

lllll

lllllll

l

l

llll

ll

lll

ll

l

lll

ll

llll

lllll

lllllll

llll

ll

FIG.35 GEARBOX

GEARBOX








EARLY SALOONS

www.sngbarratt.com

323334353637N/S38N/S

N/SN/SN/SN/SN/S

Drain plug (JH gearbox, magnetic)Washer on drain plug Oil level plug (JLN, JL & OSL gearbox)Washer on level plugGear lever knobGear lever knob lock nutRepair sleeve for output flange (eliminates re-sizing due to wear)DipstickFelt seal for dipstick↓AUTOMATIC TRANSMISSION (MODEL DG250)↓SEALS & GASKETSFront sealRear sealFilterSump gasketExternal seals & gaskets kit

C23435/MC2296/1C23435C2296/1C2291C1928EN1012C2675C2675/F

3623376266883736EN1020


# MK4MK5

MK7MK8

MK9

111111112

11111

REQ.

ll

lllll

ll

lllll

ll

lllll

ll

lllll

lllll

lllllllll

lllll

(CONTINUES OVERLEAF)

GEARBOXFIG.35

FIG.35 GEARBOX

GEARBOX

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12345678

Gasket between solenoid bracket and main housingGasket between front housing and extensionRear sealBearing for sliding memberBearing on annulus shaft, frontBearing on annulus shaft, rearSolenoidBump stop for rear extension housing

C5954C59537980C5968C5969C5687C7471C8281


# MK4MK5

MK7MK8

MK9

11111111

REQ.

llllllll

llllllll

llllllll

GEARBOXFIG.35

(CONTINUED)

FIG.36 OVERDRIVE

OVERDRIVEFIG.36

FIG.37 DIFFERENTIAL & REAR AXLE

GEARBOX








EARLY SALOONS

www.sngbarratt.com

1122334444455N/SN/S

66778899

10101010101011

↓SEALS & GASKETSPinion seal (Salisbury axle)Pinion seal (ENV axle, to chassis no. 62777 & 527126)Inner axle seal (Salisbury axle)Inner axle seal (ENV axle to chassis no. 62777 & 527126)Outer axle seal (Salisbury axle)Outer axle seal (ENV axle to chassis no. 62777 & 527126)Rear cover gasket (Salisbury axle)Rear cover gasket (ENV axle to chassis no. 62777 & 527126)Rear cover gasket (to chassis no. 736142)Rear cover gasket (from chassis no. 736143)Rear cover gasketOuter axle seal gasket (Salisbury axle)Outer axle seal gasketSeals kit (ENV axle to chassis no. 62777 & 527126)Seals & gasket kit (Salisbury axle↓TOP COVERPinion bearing, outer (Salisbury axle)Pinion bearing, outer (ENV axle to chassis no. 62777 & 527126)Pinion bearing, inner (Salisbury axle)Pinion bearing, inner (ENV axle to chassis no. 62777 & 527126)Carrier bearing (Salisbury axle)Carrier bearing (ENV axle to chassis no. 62777 & 527126)Axle bearing (Salisbury axle)Axle bearing (ENV axle to chassis no. 62777 & 527126)↓SHIMSInner pinion bearing shim (Salisbury axle) 0.003"Inner pinion bearing shim (ENV axle) 0.004"Inner pinion bearing shim (Salisbury axle) 0.005"Inner pinion bearing shim (ENV axle) 0.006"Inner pinion bearing shim (Salisbury axle) 0.010"Inner pinion bearing shim (ENV axle) 0.010"Outer pinion bearing shim (Salisbury axle) 0.003"

3840314384880179557993847802384739313931C1483C1483EN1009EN1010

3483385384438438458073846807

3860315386131638623183856


# MK4MK5

MK7MK8

MK9

11222211111441

11112222

A/RA/RA/RA/RA/RA/RA/R

REQ.

l

l

l

l

l

l

l

l

l

l

l

l

l

llllllll

llll

llllllll

lllllll

l

l

l

ll

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

OVERDRIVEFIG.36

(CONTINUED)


GEARBOX

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PAGE 80

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www.sngbarratt.com

-

111111111112121212121212121212121212121212N/S1314

Outer pinion bearing shim (ENV axle) 0.004"Outer pinion bearing shim (Salisbury axle) 0.005"Outer pinion bearing shim (ENV axle) 0.006"Outer pinion bearing shim (Salisbury axle) 0.010"Outer pinion bearing shim (ENV axle) 0.010"Carrier bearing shim (Salisbury axle) 0.003" Carrier bearing shim (to chassis no. 736143) 0.003"Carrier bearing shim (from chassis no. 736144) 0.003"Carrier bearing shim 0.003"Carrier bearing shim (Salisbury axle) 0.005" Carrier bearing shim (to chassis no. 736143) 0.005"Carrier bearing shim (from chassis no. 736144) 0.005"Carrier bearing shim 0.005"Carrier bearing shim (Salisbury axle) 0.010"Carrier bearing shim (to chassis no. 736143) 0.010"Carrier bearing shim (from chassis no. 736144) 0.010"Carrier bearing shim 0.010"Carrier bearing shim (Salisbury axle) 0.030"Carrier bearing shim (to chassis no. 736143) 0.030"Carrier bearing shim (from chassis no. 736144) 0.030"Carrier bearing shim 0.030"Dipstick, ENV axleAxle nut (Salisbury axle)Axle shaft (Salisbury axle)

3193857320385832138633863393539353864386439363936386538653937393738663866393839383461313924


# MK4MK5

MK7MK8

MK9

A/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/RA/R122

REQ.

l

l

l

l

l

l

llllll

l

l

l

lll

l

l

ll

ll

ll

ll

ll

l

l

l

l

l

l

ll

l

l

l

l

l

l

ll

REAR AXLE (STANDARD)FIG.37


DIFFERENTIAL & REAR AXLE








EARLY SALOONS

www.sngbarratt.com

111111

N/S5N/S678

99N/S

↓EXHAUST SYSTEMComplete stainless steel exhaust systemComplete stainless steel exhaust systemComplete stainless steel exhaust systemComplete stainless steel exhaust systemComplete stainless steel exhaust system (to chassis no. 792313)Complete stainless steel exhaust system (from chassis no. 791314)↓MOUNTINGS & BRACKETSFlex mountingSilencer mounting rubber blockTailpipe bracket Tailpipe flex mountingSystem flex mountingTailpipe mounting↓GASKETSDownpipe gasketDownpipe gasket (to chassis no.792313)Downpipe to silencer gasket

EX1010/SSEX1200/SSEX0900/SSEX0901/SSEX0901/SSEX0902/SS

JLM9542C3585C3586JLM9542JLM9542C5062

C495C495C3584


# MK4MK5

MK7MK8

MK9

111111

611231

222

REQ.

l

l

l

l

l

lll

l

l

ll

l

l

ll

l

ll

ll

l

FIG.38 EXHAUST SYSTEM

REAR AXLE (POWER-LOCK)FIG.37

DIFFERENTIAL & REAR AXLE

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1011

Downpipe to silencer gasketDownpipe sealing ring (from chassis no. 792314)Exhaust clamps, original 'C' type in stainless steelExhaust clamp, 1 5/8"Exhaust clamp, 1 3/4"Exhaust clamp, 1 7/8"Exhaust clamp, 2"Exhaust clamp, 2 1/8"Exhaust clamp, 2 1/4"Exhaust clamp, 2 3/8"

C3584CBC4834

EX1625EX1750EX1825EX0200EX2125EX2250EX2375


# MK4MK5

MK7MK8

MK9

12

REQ.

l ll

FIG.38 EXHAIST SYSTEM

EXHAUST SYSTEMFIG.38

EXHAUST SYSTEM








EARLY SALOONS

www.sngbarratt.com

12N/S3N/S

4

56N/S

↓FILTER ELEMENTSOil filter, felt typeOil filter, felt typeOil filter, paper typeFuel filter, replacement paper type, includes sealing ringUniversal disposable in-line fuel filter (recommended for all vehicles without factory fitted fuel filters)Air filter element↓MISCELLANEOUSSealing ring between air intake plenum and air cleaner assemblyOptional Pancake air filter for 1 3/4" CarburettorsOptional Pancake air filter for 2" Carburettors

15261550JLM9544C28080

FL10005903

C1788C4496C8484


# MK4MK5

MK7MK8

MK9

1111

11

122

REQ.

l

l

l

l

l

l

l

l

l

ll

lll

l

ll

ll

l

l

l

ll

FILTERS & AIR CLEANERSFIG.39

FIG.39 FILTERS & AIR CLEANERS

FILTERS & AIR CLEANERS

Page 84+44 (0) 1746 765432






PAGE 84

EARLY SALOONS

www.sngbarratt.com

-

N/SN/S1

2N/S3

N/S45678910111213141516171818N/S19N/S202122N/S

232425N/SN/S26N/S27N/SN/S28N/SN/SN/SN/SN/SN/SN/SN/SN/SN/S

↓CARBURETTOROverhaul kit (Inc. all gaskets, metering needle, float valve & main jet)Overhaul kit (Inc. all gaskets, metering needle, float valve & main jet)Service kit: supplied without metering needles↓THROTTLE SHAFTStandard throttle shaftOversize throttle shaftThrottle butterfly securing screw ↓MISCELLANEOUSPiston damper (brass cap)Piston damper (brass cap)Jet & diaphragm assemblySpring under jet assemblyFloat valve, 'Grose Jet' type with ball system to cure floodingChoke solenoid & plunger assemblyBanjo fitting, connecting choke assembly to front carburettorFibre washer for banjo connectionsMixture screw capMixture screwBrass floatFloat leverFloat lever pivot pinThimble filter for fuel inletFloat chamber overflow pipe (nickel plated, cut & shaped to fit)Carburettor to distributor vacuum pipeCarburettor to distributor vacuum pipeRubber connector for vacuum pipe at front carburettorFinger spring on choke unitChoke thermostatic switch, 3.5 LitreChoke thermostatic switchGasket for thermostatic switchBanjo bolt for fuel inletFactory option 2"H8 competition carburettors, (repro. - one pair)↓CARBURETTOR GASKETSSerrated washer on float lid bolt (included in overhaul kit)Float lid gasket (included in overhaul kit)Banjo washer for float chamber inlet (included in overhaul kit)Carburettor to manifold gasketCarburettor to manifold gasketCarburettor to manifold gasket (included in overhaul kit)Carburettor to manifold gasket (for optional H8 carburettors)Carburettor mounting insulatorCarburettor mounting insulator (for optional H8 carburettors)Carburettor outer flange gasketCarburettor outer flange gasket (included in overhaul kit)Carburettor outer flange gasket (for optional H8 carburettors)Anti-blowback valve in inlet manifold (to engine no. N4698)Anti-blowback valve return spring (to engine no. B2916)Anti-blowback valve return spring (from engine no. B2917 to N4698)Anti-blowback valve return spring sleeve (from eng. B2917 to N4698)Gasket for carb. starting pipe (to engine no. B2916)Gasket for carb. starting pipe (from engine no. B2917)Copper washer on starting pipe banjo bolt (to engine no. B2916)Carb starting pipeOlive on carb end of starting pipe

SU044SU204RK315

S1750S1750/OSC43212

3329AUC8102AUC81558767AUD9096GRAUD94904758AUC214131603158WZX1303AUC1980AUC1152AUC2139C16873C12336C21576C14212AUC3139C2893C331777C2475C11488FS1008

AUC1147AUC1147AUC2141C346C665C2368C7221C33059C330601323/AC15553C7164C4204C4205C7470C8455C2381C7469C2296/5C12448C13553


# MK4MK5

MK7MK8

MK9

222

224

222221112222222111111121

224444422222111111211

REQ.

l

lll

l

ll

lllllllll

ll

llll

l

lll

l

ll

lllllllll

ll

lll

l

l

l

lll

l

llllllllllll

l

llll

lll

llll

lllllllll

l

lll

lllll

l

llllll

l

lll

lll

l

l

l

ll

l

lll

lllll

l

lllll

lll

lll

lll

l

l

l

FIG.40 CARBURETTOR

CARBURETTOR








EARLY SALOONS

www.sngbarratt.com

N/SN/SN/SN/S

O-ring on inlet end of starting pipeFlange gasketVacuum check valve for servo in inlet manifoldCheck valve return spring

C12454C12453C12481C12480


# MK4MK5

MK7MK8

MK9

1111

REQ.

llll

CARBURETTORFIG.40

FIG.40 CARBURETTOR

CARBURETTOR

Page 86+44 (0) 1746 765432






PAGE 86

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-

12345678899101112

1313131415161617

1819202122

2324252627

N/S282829

N/SN/S30

N/S31323334N/S

3535

↓ACCELERATOR LINKAGEThrottle rod rubber bush on bulkheadThrottle rod grommet in bracketBrass bush in throttle rod grommet or rubber bushBracket retaining throttle rod grommetBellows on accelerator rodAccelerator control rod (stainless steel, removable end, cut to length)Flexible coupling on rear carburettorClamp on flexible coupling between carburettorsClamp on flexible coupling between carburettorsThrottle return springThrottle return springBracket for throttle return springGrommet for throttle rod (automatic gearbox)Bush in grommet↓FUEL PUMPNew SU fuel pumpNew SU fuel pump, electronic negative earthNew SU fuel pump, electronic positive earthFuel pump repair kit (for above)Fuel pump condenser for original pumpFuel pump mounting kitFuel pump mounting kitFuel pump points↓FUEL FILTERFuel filter assembly (original)Fuel filter banjo boltFuel filter banjo bolt washerGlass bowlFilter element with sealing ring↓FUEL FILLERRubber seal on fuel filler lidFuel filler lid sealBuffer for fuel filler lidSpring on fuel filler lid hingeSpring behind fuel filler lid seal↓FUEL TANKStrainer for pick-up pipeOriginal tank suction screen and drain plug assemblyOriginal tank suction screen and drain plug assemblySealing washer on tank drain plug↓FUEL FILLER HOSEFuel filler hoseFuel filler hoseFuel filler hose↓FUEL TANK SENDER UNIT Fuel tank sender unitFuel tank sender unitFuel tank sender unit, Right HandFuel tank sender unit, Left HandGasket on sender unitSealing washers under sender unit screws (kit)↓FUEL PIPESFuel pipe chassis clipFuel pipe chassis clip

C3476C8016C3477C8014C4989C17870C3597AUC4334AUC4334310C14366C14364C975C7022

C9688/1C9688/ENC9688/EPWZX1710/JAUB6179FS1005FS1005AUB6106

C13681C13705C7847300C28080

BD8076BD2065BD4321BD4358/SBD4394

CBC5649C990/1C990/1C26310

389BD1997BD9189

C97C3358C4540C4539C937AW102/E

C3727C1040/9


# MK4MK5

MK7MK8

MK9

11111112322211

11111121

12411

11422

122

112

111111

81

REQ.

l

l

l

ll

l

l

lll

l

llllll

l

l

l

l

l

l

ll

ll

lllllll

l

ll

llllll

l

l

lll

l

ll

l

llll

lllll

l

l

ll

llllll

l

l

lll

l

ll

l

llll

lllll

l

llll

lllll

ll

lllll

l

lll

l

ll

l

llll

FIG.41 ACCELERATOR LINKAGE, FUEL PIPES & FITTINGS

ACCELERATOR & FUEL ITEMS








EARLY SALOONS

www.sngbarratt.com

35363637383940414243

444546

Fuel pipe chassis clipFlexible braided fuel line to carburettorFlexible braided fuel line to carburettorFlexible braided fuel line to carburettorCompression nut on fuel pipeOlive on fuel pipePlastic fuel line (original style, per foot)Male solder fitting on fuel pipeBrass hex nut on fuel pipeBrass male nut at pump↓REQUIRED ITEMS TO ADAPT PIPES TO BANJO FITTING AT PUMP ENDBanjo fitting with barbed endBanjo boltFibre washer on banjo bolt (2 required per bolt)

C3727C3629C3629C14492FS1011C37133/6FS1001FS1007FS1010FS1014

C30946C11488AUC2141


# MK4MK5

MK7MK8

MK9

1311111A/R111

A/RA/RA/R

REQ.

l

ll

ll

lll

l

ll

lll

lll

ll

ll

lll

lll

ll

ll

lll

lll

llllllllll

lll

ACCELERATOR LINKAGE, FUEL PIPES & FITTINGSFIG.41

FIG.41 ACCELERATOR LINKAGE, FUEL PIPES & FITTINGS

ACCELERATOR & FUEL ITEMS

Page 88+44 (0) 1746 765432






PAGE 88

EARLY SALOONS

www.sngbarratt.com

-

123N/S4N/S56N/S789N/SN/SN/S10

1112N/S1314N/S1516

N/SN/S17171818N/SN/S19N/SN/S20N/S

2122N/S232425262728293031

↓EXTERIORLeaping cat on radiator capLeaping cat on bonnet 'J' plaque on rear bumperGrille badge, complete with emblem, 2.5 LitreGrille badge, complete with emblem, 3.5 Litre 'Jaguar ' badge on bonnet motifGrille badge without emblem 'Jaguar' emblem for grille badgeSpire nut for securing grille motifJaguar boot lid scriptMK IX' bot lid script 'Automatic' scriptSpire nut for 'Jaguar' scriptSpire nut for 'MKIX' scriptSpire nut for 'Automatic' script 'Jaguar' hub cap badge↓ENGINE COMPARTMENT 'Lucas' sticker on ignition coil 'Lucas' sticker for batteryFuse box cover decalTrico decal on washer bottle lidTrico decal on washer bottle bracketGreen decal on air cleanerPower steering reservoir decalSmiths heater motor decal↓PLATESBrass commission plateBrass commission plateBrass commission plateBrass commission plate, earlyAluminium commission plate, lateAluminium commission plateValve clearance plateValve clearance plateMade in England tagLubrication plateDynamo data plateDynamo data plateGearbox data plate↓INTERIORLight switch escutcheon, without fog lampsLight switch escutcheon, with fog lampsIntermediate speed escutcheonOverdrive escutcheon on dashHandbrake warning escutcheon on dash (from chassis no.Running-in sticker for windscreenTrip meter reset decalHorn buttonHorn buttonTax disc holderSteering column Automatic gear selector quadrant (without PAS)Steering column Automatic gear selector quadrant (with PAS)

BD6206BD10954C1988C3634C3633BD8111BD12254BD20653/2BD14579BD10703BD16305BD11885BD10735BD10735BD10735C23963

ID0006ID0007ID0082ID0019/AID0019/BID2018ID0088ID0051

ID0063ID0038ID0016ID0016ID0017ID0017ID0065ID0066ID0004ID0064ID0067ID0068ID0092

C8165C9118C12570C8113C19637ID0002ID005028455934BD21181C7024C12461


# MK4MK5

MK7MK8

MK9

1111111121115444

11111111

1111111111111

111111111111

REQ.

l

lll

l

l

l

lll

l

l

l

l

ll

l

l

l

l

ll

ll

l

lll

l

l

l

ll

lll

l

l

l

l

l

ll

lll

l

lll

l

ll

ll

lllll

ll

l

ll

ll

ll

l

l

llllllllll

lllllll

l

l

lllll

ll

l

FIG.42A/42B IDENTIFICATION & MOTIFS

BADGES & MOTIFS








EARLY SALOONS

www.sngbarratt.com

IDENTIFICATION & MOTIFSFIG.42A

BADGES & MOTIFS

Page 90+44 (0) 1746 765432






PAGE 90

EARLY SALOONS

www.sngbarratt.com

IDENTIFICATION & MOTIFSFIG.42B

BADGES & MOTIFS








EARLY SALOONS

www.sngbarratt.com

1N/S

2345N/SN/SN/SN/SN/SN/S

↓EXTERNAL REAR VIEW MIRRORSWing mounted, Lucas 50s style, Right HandWing mounted, Lucas 50s style, Left Hand↓WING MOUNTED, 60s STYLE WITH SPRING BASECurved arm, round head (Right Hand or Left Hand)Straight arm, oval head (Right Hand or Left Hand)Wing mounted, Desmo style 5 1/2" straight arm with oval head LH or RHDoor mounted, Lucas 50s style (Right Hand or Left Land)Interior rear view mirror, saloonInterior rear view mirror, drop head coupeInterior rear view mirrorInterior rear view mirrorInterior rear view mirrorInterior rear view mirror

MI1002MI1003

MI1012MI1013MI1014MI1001BD1013BD1745C2695C4645C5607BD14699


# MK4MK5

MK7MK8

MK9REQ.

ll

lll

ll

l

l

ll

ll

l

l

ll

llll

l

ll

llll

l

REAR VIEW MIRRORSFIG.43

FIG.43 REAR VIEW MIRRORS

REAR VIEW MIRRORS

Page 92+44 (0) 1746 765432






PAGE 92

EARLY SALOONS

www.sngbarratt.com

N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S

Workshop manual (paperback)Workshop manual (hardback - exact copy of original)Parts catalogue, 2.5 & 3.5 litre (LHD)Parts catalogueParts catalogueOwners manualOwners manual, type MOwners manual, standardOwners manualOwners manualOwners manualOwners manual

LI1068RP1J6J7J21J24J31RP3E/102/2RP5E/109E/114


# MK4MK5

MK7MK8

MK9

111111111111

REQ.

l

l

l

l

l

l

l

ll

l

l

l

l

l

l

N/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/S

N/SN/SN/SN/SN/SN/S

↓CHROME MOULDING FASTENERSBonnet centre finisherBonnet side finisherBonnet side finisherCowl finisherCowl finisherFront door finisher (saloon)Front door finisher (saloon)Front door finisher (DHC)Front door finisher (DHC)Rear door finisherRear door finisherRear door finisherRear quarter finisherRear quarter finisherRear quarter finisher (DHC)Centre pillar (saloon)↓LOWER BODYLINE CHROME FINISHER FASTENERSFront wingFront doorRear doorRear doorArrow finisherRear spat finisher↓CHROME FINISHER FASTENER KITMK4 SaloonMK4 DHCMK5 SaloonMK5 DHCMK7 SaloonMK8 & 9 Saloon

YYYYYY


# MK4MK5

MK7MK8

MK9

10162044106121010644482

2816222416

REQ.

l

l

l

l

l

l

ll

ll

l

l

l

l

l

l

ll

ll

l

ll

l

l

l

l

l

ll

l

l

l

llllll

l

l

l

l

l

l

l

llllll

l

(NOT SHOWN) RESTORATION SUPPLIES

LITERATURE

RESTORATION SUPPLIES








EARLY SALOONS

www.sngbarratt.com

-

1234N/S567N/S

N/SN/S

8N/SN/SN/SN/SN/S9N/S10N/S

11N/SN/S1213141516

Chrome finish fastenerSpire nut securing boot emblems & grille badgeDzus fasteners for wheel spatsBuffer in rear number plate panelBody mount (round) 1/2" thickBody mount (round) 5/8" thickBody mount (round) 13/32" thickFibre washerChas. mounting felt (body to chassis, fuel tank, etc.)Everseal glass setting tape (regulator channels, screen frames etc.)1/16" thick1/32" thick↓ENGINE COMPARTMENTS & CHASSISGrommet kits (includes all grommets for car and chassis)MK4MK5MK7MK8MK9Radiator mounting padBrass nut (manifold to head)Exhaust manifold stud (secures down pipes) mild steelExhaust manifold stud (secures down pipes) stainless steelSPECIAL NUT ON DOWNPIPE STUDSelf locking, factory originalSelf locking, non-originalSelf locking, stainless steelWasher on downpipe studBrake pipe clipBrake pipe clipFuel pipe clipBlack weatherstrip adhesive

BD9848BD145796123/6625BD6581BD6625BD6626BD6635BD2070RT1015

RT1087RT1087/1

GK129GK130GK131GK132GK133C8975NN131/QC2369C2369/SS

C17916C17916/RC17916/SSFW106TC3529C5023C3727CH2026

DESCRIPTION PART##

RESTORATION SUPPLIES (EXTERIOR)FIG.44

FIG.44 RESTORATION SUPPLIES (EXTERIOR)


Page 94+44 (0) 1746 765432






PAGE 94

EARLY SALOONS

www.sngbarratt.com

-

12345N/S

678

9101112131415

1617

N/SN/S

18

19

2021

222324252627

↓CONVERTIBLE TOP HARDWARE↓LIFT-THE-DOT FASTENERSSocket & clinch plateFabric stud & clinch plateSingle length screw, machine screwSingle length screw, wood screwDouble length screw, machine screwDouble length screw, wood screw↓TENAX FASTENERSButton & ringStud, wood screwStud, machine screw↓INTERIOR HARDWARE↓CARPET FASTENERSDurable Dot socket, silverDurable Dot socket, blackDurable Dot stud, without screwDurable Dot stud, with screwDurable Dot eyeletCarpet stud with barbsSocket for barb stud↓DOOR PANEL CLIPS 'Hairpin' clip 'Hairpin' clip, with plate↓UPHOLSTERY CLIPSNarrow (1/8" range)Wide (3/16" range)↓PANEL HARDWARETrim screws (10 pack)1/2" long3/4" long1" longFinish washers (10 pack)Panel typeWoodwork type↓MISCELLANEOUS INTERIOR HARDWAREClip at top of gear lever & handbrake bootGearbox tunnel plugDzus fasteners, securing gearbox dip sick cover (pair)Demister hose (6' length)Anti-drum self adhesive sheet (10" X 22") Pack of sixAnti-drum flintkote (3' X 8' sheet) accurate reproduction

HW1004HW1018HW1005HW1006HW1010HW1011

HW1007HW1008HW1009

HW1011HW1012HW1013HW1014HW1015BD13102BD47644

BD11309HW2056

HW1023HW1022

HW1001/1HW1001/2HW1001/3

HW1002HW1003

BD7738/1BD10821HW1063BF1043BF1031BF2011

DESCRIPTION PART##

FIG.45 RESTORATION SUPPLIES (CONVERTIBLE TOPS/INTERIOR)









EARLY SALOONS

www.sngbarratt.com

RESTORATION SUPPLIES (CONVERTIBLE TOPS/INTERIOR)

FIG.45


Page 96+44 (0) 1746 765432






PAGE 96

EARLY SALOONS

www.sngbarratt.com

-

1N/S2

3N/SN/SN/SN/S4N/S5

6N/S7N/S

8N/S9N/S10N/S10N/S

11N/S12N/S13N/S14N/S15N/S16N/S

1718192021N/S22N/SN/SN/S

Front valanceFront valance (from chassis no. 738184)RH Front wing repair below fog lamp, inc. bracket (to Chas. 738183)LH Front wing repair below fog lamp, inc. bracket (to Chas. 738183)RH Front wing repair below fog lamp, inc. bracket (from Chas. 738184)LH Front wing repair below fog lamp, inc. bracket (from Chas. 738184)RH Front wing repair below fog lamp, includes bracketLH Front wing repair below fog lamp, includes bracketSidelamp housingFront wing, rear splash panel RHFront wing, rear splash panel LHMounting plate for splash panel RHMounting plate for splash panel RHRH Inner front wing repair section (top 6")LH Inner front wing repair section (top 6")RH Front wing repair panel, rearLH Front wing repair panel, rear↓FRONT DOOR REPAIR PANELSRH Lower door skin (6" high)LH Lower door skin (6" high)RH Bottom and inner panel,LH Bottom and inner panel,↓REAR DOOR REPAIR PANELSRH Lower door skin (12" high)LH Lower door skin (12" high)RH Bottom and inner panel,LH Bottom and inner panel,RH Outer sill, complete as originalLH Outer sill, complete as originalRH Outer sill repair (without step)LH Outer sill repair (without step)↓OUTRIGGERS (BETWEEN INNER SILL & CHASSIS)RH Front outriggerLH Front outriggerRH Middle outriggerLH Middle outriggerRH Rear outriggerLH Rear outriggerRH Inner sillLH Inner sillRH D-post repair, 3/4 lengthRH D-post repair, 3/4 lengthRH D-post repair, full lengthLH D-post repair, full length↓SUNROOF COMPONENTSChannel set (four pieces)Channel extensions (2 pieces)Rear channelCentre panel stiffenerRH Petrol filler door & bracket, without hingeLH Petrol filler door & bracket, without hingeRH Rear wheel arch repair (5" wide)LH Rear wheel arch repair (5" wide)RH Rear wheel spat, without cut-outLH Rear wheel spat, without cut-out

BD9233BD9233353/048/A353/049/A6862/B6863/B6862/B6863/B936/937BD7777BD7776BD7772BD7771BD18292/ABD19686/A6862/A6863/A

863/A864/A863/B864/B

870/A871/A870/B871/B543544543/A544/A

874/BRH874/BLH874/CRH874/CLH874/DRH874/DLH874/ARH874/ALH540/A542/A540542

875/B875/C875/D877/A4559/A4560/A4554/A4555/A353/238353/239

DESCRIPTION PART#MODELS

# MK4MK5

MK7MK8

MK9

11111111211111111

1111

11111111

111111111111

1111111111

REQ.

l

llll

lllllllll

llll

llllllll

llllllllllll

llllllllll

l

lllllllllll

llll

llllllll

llllllllllll

llllllll

l

lllllllllll

llll

llllllll

llllllllllll

llllllll

FIG.47 SHEET METAL

BODY PANELS








EARLY SALOONS

www.sngbarratt.com

-

23N/S24N/S

25N/S26N/S27N/S282930N/S313233

RH Rear wheel spat, with cut-outLH Rear wheel spat, with cut-outRH rear wing lower corner repairLH rear wing lower corner repair↓REAR WHEEL HOUSING REPAIR SECTIONRH outerLH outerRH innerLH innerRH Box section in rear wheel housingLH Box section in rear wheel housingBoot floor, including spare wheel wellSpare wheel wellRH Boot floor side panel (below fuel tanks)LH Boot floor side panel (below fuel tanks)Boot lock retainer panelRear valanceRear valance inner panel

BD12317BD123184554/B4555/B

534535576578919920878/A878/B878/CRH878/CLH579523537

DESCRIPTION PART#MODELS

# MK4MK5

MK7MK8

MK9

1111

1111111111111

REQ.

ll

lllllllllllll

llll

lllllllllllll

llll

lllllllllllll

SHEET METALFIG.47

FIG.47 SHEET METAL

BODY PANELS

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EARLY SALOONS

www.sngbarratt.com

-

12220333

4N/S5

678910

11121314151617181920212223242425262728

293031323334353637

N/S

N/S

38

Upper A-frame bushCastor shim, 0.064"Castor shim, 0.048"Castor shim, 0.036"Castor spacerCamber shim, 0.064"Camber shim, 0.048"Camber shim, 0.036"↓FRONT SHOCK ABSORBERSStandardKoni performance (pair)Standard↓SHOCK ABSORBER MOUNTING BUSHESUpperLowerLowerUpper rebound bufferLower A-frame bush↓FRONT SUSPENSION HARDWARESpecial bolt securing lower control arm pivots to chassisSuspension washerSuspension washerSuspension washerSuspension washerSuspension washerSuspension washerWishbone lever castle nut, upperWishbone lever castle nut, lowerCastle nut for shock absorber pinTorsion bar adjusterTorsion adjuster trunnionTorsion adjuster nutAnti-roll bar V-bushAnti-roll bar V-bushAnti-roll bar bush bracketVertical link bush, upperVertical link bush, lowerCastle nut for vertical link↓BALL JOINTSUpper ball joint assemblyGaiter for upper ball jointLock tab for upper ball jointLower ball joint repair kit (includes ball joint, cup & gaitor)Retainer for lower ball joint gaitorBall joint gaitorCup holderBall joint shimLock tab on cup bolts↓FRONT SUSPENSION KITIncludes upper & lower ball joints, upper & lower armbushes & anti-roll bar bushesIncludes upper & lower ball joints, upper & lower armbushes & anti-roll bar bushesFront hub assemblyStub axle shaft

C3003C8918/1C8918/2C8918/3C9575C3166/1C3166/2C3166/3

C3035C3035KC15999

C3053C3050C3273C3036C3021

C3653C3114C793C3337C3052C3193C794NL609041/JC3010/2NL609041/JC3096/1C3098C3097C3056C4349C3054C3053C3050NN743/L

C23024C8325C3007C8324/RC8326C8325C3023/1C3026/1C3028

SU3004

SU3005

C3008


# MK4MK5

MK7MK8

MK9

8A/RA/RA/R1A/RA/RA/R

212

44418

842424244222222244

224222

1

1

2

REQ.

llllllll

ll

ll

ll

llllllllllllll

llll

lllllllll

l

l

llllllll

l

lll

lllllllllllll

lllll

lllllllll

l

l

llllllll

l

lll

lllllllllllll

lllll

lllllllll

l

l

llllllll

l

lll

lllllllllllll

lllll

lllllllll

l

l

FIG.48 FRONT SUSPENSION HUB & BALL JOINTS

FRONT SUSPENSION








EARLY SALOONS

www.sngbarratt.com

N/S39N/S404142434445N/S

Inner bearingInner bearingOuter bearingOuter bearingInner seal (felt)Wheel stud (in hub)Outer washer, with D holeCastle nutRH Knock-off wheel spinnerLH Knock-off wheel spinner

C612C3011C575C3012C615C13365C1380NL609041/JC1102C1103


# MK4MK5

MK7MK8

MK9

22222102222

REQ.

l

l

l

llll

l

lllll

l

lllll

l

lllll

l

lllll

FRONT SUSPENSIONHUB & BALL JOINTSFIG.48

FIG.48 FRONT SUSPENSION HUB & BALL JOINTS

FRONT SUSPENSION

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EARLY SALOONS

www.sngbarratt.com

-

1

23456789

N/S101112

N/SN/S13131415N/S16N/S1718192020202020212121212122N/S2323242425262526

27N/S28N/S29

↓LINKAGETrack rod ends (pair)Steering tube ends (pair)Track rod end pin and bushRH Track rod endLH Track rod endTie rod ends, pair (for tie rods with replaceable ends)Tie rod tube (for tie rods with replaceable ends)Tie rod assembly, pair (nonadjustable tie rods)Tie rod assembly (pair)Gaitor for tie rod ends↓IDLER ASSEMBLYLower sealUpper bearingLower bearingLower seal (felt)↓STEERING COLUMNSteering wheelSteering wheelSteering wheel, PASSteering wheelGrub screw securing centre controlSteering column centre motif & control assemblySteering column centre motif & control assemblyHorn contact kit in column (PAS models)Horn contact kit in columnSlip ring in horn contact (included in EL1065)Rubber insulator block (PAS)Telescopic spring under steering wheelUpper spring cupUpper spring cupUpper spring cup (manual steering)Upper spring cup (PAS)Upper spring cupLower spring cupLower spring cupLower spring cup (manual steering)Lower spring cup (PAS)Lower spring cupCirclip securing steering wheel on columnCirclip securing steering wheel on column (manual steering)Split collet, seating PAS steering wheel (pair)Split collet (pair)Splined shaft (PAS)Splined shaftFelt bearing upper (PAS)Felt bearing lower (PAS)Felt bearing upperFelt bearing lower↓STEERING COLUMN FLEXIBLE BUSHESGrommet in flexible couplingGrommet in flexible coupling (manual steering)Seal on couplingSeal on coupling (manual steering)Coupling assembly (PAS)

C3062/63C3062/63C3493C4226C4227C3062/63C3071C4726/27C4312/13C3020

C3203C4217C4218C4215

C3721C4353C13849C13849C10378C4514C5531EL1065EL1065C10317C8158C1024C3386C4457C4457C3366C3366C3366C4458C4458C8576C8576C1036C1036C7878C7878C15619C15619C20149C13855C20149C13855

C4884C4884C4934C4934C10836/1


# MK4MK5

MK7MK8

MK9

1121122114

1111

11111111112112211111111111111111

44112

REQ.

ll

l

l

l

l

lll

l

l

l

ll

ll

l

l

ll

ll

lll

l

ll

l

l

l

l

l

l

ll

ll

lll

l

l

ll

lll

ll

ll

ll

l

ll

l

ll

ll

ll

lll

ll

l

l

ll

l

l

l

l

ll

FIG.49 STEERING

STEERING








EARLY SALOONS

www.sngbarratt.com

N/S3030

Coupling assemblyCap screw in coupling (PAS)Cap screw in coupling

C10836/1C10838C10838


# MK4MK5

MK7MK8

MK9

288

REQ.

ll

l

STEERINGFIG.49

FIG.49 STEERING

STEERING

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EARLY SALOONS

www.sngbarratt.com

-

N/SN/S1

N/S234

5N/SN/S6789101112

N/S1315141617171717N/SN/S18192021222324N/S252627282930

↓POWER STEERING COMPONENTSSeals kit for steering boxSeals kit for steering pumpFilter element in reservoir↓HOSESLow pressure hose- reservoir to pumpLow pressure hose- reservoir to pumpLow pressure hose- reservoir to boxHigh pressure hose- pump to box↓BANJO BOLTS & WASHERSBanjo bolt securing hose at steering box end plate(to chassis no. 790558)(from chassis no. 790559)Copper washer on banjo boltBanjo bolt- feed pipe to end of steering boxCopper washer on banjo boltBanjo bolt- feed pipe to top of steering boxCopper washer on banjo boltBanjo bolt securing hose to steering pumpCopper washer on banjo bolt↓STEERING BOX INTERNAL COMPONENTSTop cover gasketTop cover gasket (manual steering)Upper end plate gasket (manual steering)Top cover gasketLower end plate gasketPAS. Lower end plate gasket (0.0025")PAS. Lower end plate gasket (0.004")PAS. Lower end plate gasket (0.005")PAS. Lower end plate gasket (0.010")Ball race kitBall race (manual steering)Worm ball (manual steering)Worm ball (PAS steering)Top end plate ball (manual steering)Top end plate ball (power steering)Bottom end plate ball (manual steering)Bottom end plate ball (power steering)Lower bush for rocker shaft (manual steering)Lower seal (manual steering)Lower seal (manual steering)Worm seal, top end (manual steering)Felt seal for manette tube (manual steering)PAS, Worm seal (included in steering box seals kit)O-ring on drop arm (manual steering)O-ring on drop arm, PAS

SU9001SU90087752

C14323C18174C13986C14148/2

C1506C1506C15273C2296/1C1398/1C2296/1C13984C2296/4C13972C2296/3

395839873988759539847609821376107611SU901239971371371361421361361394101254100153821660207607


# MK4MK5

MK7MK8

MK9

111

1111

1112121212

1111111111114121421141011111122

REQ.

l

l

l

l

l

l

ll

l

ll

l

ll

l

l

lllll

l

lll

l

ll

l

lllllll

llllllll

lllllllllllllll

lll

lll

lllllllll

l

llll

l

l

l

l

l

FIG.50 STEERING

STEERING








EARLY SALOONS

www.sngbarratt.com

STEERINGFIG.50

STEERING

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PAGE 104

EARLY SALOONS

www.sngbarratt.com

-

1

22

334456

77N/S

889

1011

N/SN/SN/SN/SN/SN/S1213N/S14

↓LEAF SPRINGSLeaf springLeaf springLeaf spring gaitor set (2 leaf springs)Leaf spring gaitor set (to chassis no. 780461)↓LEAF SPRING BUSHESFrontFrontRearRearShackle bushRear chassis bump stop↓REAR SHOCK ABSORBERSRH lever arm Rebuilt unit (core required)LH lever arm Rebuilt unit (core required)Telescopic shock absorber↓SHOCK ABSORBER LINKSRH link, new (lever arm)RH link, rebuilt (lever arm)Check strap buffer (telescopic shock absorber model)↓SHOCK ABSORBER MOUNTING BUSHESUpperLower↓WHEEL BEARINGSWheel bearing, ENV axleWheel bearing, Salisbury axleInner seal, ENV axleInner seal, Salisbury axleOuter seal, ENV axleOuter seal, Salisbury axleWheel stud in hubRH Knock-off spinner for wire wheelsLH Knock-off spinner for wire wheelsChrome tyre valve stem caps (set of 4)

C3103/AC13109C2889/0C2889/0

C3115C11821C3334C11821C1128C3208

C7214C7215C16417

677RB1011C16417

C3053C3273

807384680138487997955C13365C1102C1103CR1055


# MK4MK5

MK7MK8

MK9

2211

222222

112

222

44

22222210111

REQ.

l

l

l

lll

l

l

l

l

l

ll

lll

lllllll

l

ll

l

lll

lll

lll

ll

l

l

ll

l

l

l

l

lll

l

l

ll

l

l

ll

l

l

l

lll

l

ll

l

l

ll

l

SUSPENSIONFIG.51

FIG.51 SUSPENSION

REAR SUSPENSION








EARLY SALOONS

www.sngbarratt.comINDEX A-I

A

ACCELERATOR LINKAGE 86AUTOMATIC TRANSMISSION 77

B

BALL JOINTS 98BANJO BOLTS & WASHERS 102BANJO FITTING 87BATTERY CABLES 48BATTERY MOUNTINGS 17BODY FINISHERS 27, 32BODY LINE FINISHERS 32BODY RUBBER 5, 8BODY SEALS 12BRAKE ADJUSTER COMPONENTS 26BRAKE CONTROLS 23BRAKE FLUID RESERVOIR 23BRAKE PADS 21BRAKE PEDAL RUBBER PAD 23BRAKE PIPE END FITTINGS 24BUMPERS 32

C

CABLES & FITTINGS 48CARBURETTOR 84CARBURETTOR GASKETS 84CARPET FASTENERS 94CHASSIS 93CHROME FINISHER FASTENERS 92CHROME HARDWARE 73CHROME MOULDING FASTENERS 92CLUTCH ASSEMBLY 36 CLUTCH HYDRAULICS 36CLUTCH MISCELLANEOUS 37CLUTCH OPERATING ASSEMBLY 36CONVERTIBLE TOP CHROME 28CONVERTIBLE TOP HARDWARE 94COOLING FAN 40COPPER SEALING WASHERS 74COPPER WASHERS 24, 61, 64CRANKSHAFT 60, 66CYLINDER BLOCK 60, 64CYLINDER HEAD 62, 71, 73CYLINDER OVERHAUL KITS 37

D

DASHBOARD KNOBS 15DHC RUBBER 6, 11DISTRIBUTOR 42DOOR PANEL CLIPS 94DOOR REPAIR PANELS 96DOORS 34DYNAMO 50

E

ENGINE BEARINGS 60ENGINE COMPARTMENT 17ENGINE COMPARTMENT CHROME 28, 33ENGINE COMPARTMENT DECAL 88ENGINE HOSES 38ENGINE MOUNTS 60, 64EXHAUST GASKETS 81

EXHAUST MOUNTINGS & BRACKETS 81EXHAUST SYSTEM 81EXTERIOR 15EXTERIOR BADGES 88EXTERIOR CHROME 27, 29, 32EXTERIOR HANDLES 28EXTERIOR LAMPS 45

F

FILTER ELEMENTS 83FILTER HEAD 68FOG LAMP 56FRONT CALIPERS 21FRONT DRUM BRAKES 19FRONT FLASHERS 44FRONT SUSPENSION 98FRONT SUSPENSION HARDWARE 98FRONT SUSPENSION KIT 98FRONT VENT WINDOW LEVER 30FUEL FILLER 86FUEL FILLER HOSE 86FUEL FILTER 86FUEL PIPES 86FUEL PUMP 86FUEL TANK 86FUEL TANK SENDER UNIT 86FUSES 43

G

GASKETS BODY GASKETS 12 ENGINE GASKETS 61, 64, 73 GEARBOX GASKETS 76, 79GEARBOX BEARINGS 76GLASS SEALS 5, 8, 12

H

HANBRAKE CABLES 25HANDBRAKE MECHANISM 25, 26, 27HEADLAMPS 32, 44, 56HEATER 40HEATER HOSES 38HORNS 53HOSE CLAMP KITS 39HOSE KITS 39HOSES & FITTINGS 23HUB & BALL JOINTS 98HYDRAULIC PIPE FITTINGS 37

I

IDENTIFICATION & MOTIFS 88IDLER ASSEMBLY 100INSTRUMENT PANEL 45, 56INSTRUMENT PANEL SWITCHES 46INSTRUMENT REBUILDING SERVICE 51INSTRUMENTS 51INTERIOR 15, 17INTERIOR BULBS 56INTERIOR CHROME 30, 34INTERIOR HANDLES 30INTERIOR HARDWARE 94INTERIOR LAMPS 45, 56INTERIOR RUBBER 5, 12

Page 106+44 (0) 1746 765432






PAGE 106

J

J-LAMPS 44

L

LAMP MOUNTING PADS 12LAMPS 28, 32LEAF SPRING BUSHES 104LEAF SPRINGS 104LINKAGE 100

N

NUMBER PLATE 56NUMBER PLATE/REVERSE LAMP 45

O

OIL PUMP 68O-RINGS 74OUTRIGGERS 96OWNERS MANUAL 92

P

PANEL HARDWARE 94PARTS CATALOGUE 92PF770 LAMPS 44PISTON RINGS 60PISTONS 60, 66PLATES 88POWER STEERING COMPONENTS 102PRESSURE SWITCHES 53PROP SHAFT 74

R

RADIATOR CAP 40REAR CALIPERS 21REAR DRUM BRAKES 19REAR SHOCK ABSORBERS 104RELAYS 53RUBBER KITS 5, 8, 13

S

SALOON RUBBER 7, 9SEALED BEAMS 44SEALING WASHERS 74SEALS 64, 73, 76, 79SEAT BELTS 17SENDER UNITS 53SERVO REPAIR COMPONENTS 23SHEET METAL 97SHIMS 79SHOCK ABSORBER LINKS 104SHOCK ABSORBER MOUNTING BUSHES 98, 104SHOCK ABSORBERS 98, 104SIDELAMP 56SIDE LAMPS 44SOLENOIDS 53SPARK PLUG LEADS 42SPEEDOMETER CABLES 51SPRINGS 36STARTER 50

STARTER DRIVE - AUTOMATIC 50STARTER DRIVE - MANUAL 50

STEERING BOX INTERNAL COMPONENTS 102STEERING COLUMN 30, 34, 100STEERING COLUMN FLEXIBLE BUSHES 100STEERING WHEEL 100STOP/TAIL FLASHERS 44STUDS 73SUNROOF COMPONENTS 96SWITCHES 47SYNCHROS 76

T

TACHOMETER ANGLE DRIVE 51TACHOMETER CABLES 51TAIL LAMP 56TENAX FASTENERS 94THERMOSTATS 40THROTTLE SHAFT 84TIMING GEAR 62, 70TOP COVER 76, 79TRAFFICATORS 56

U

UNIONS 23UPHOLSTERY 94UPHOLSTERY CLIPS 94UPPER ENGINE 62

V

VACUUM SERVO ASSEMBLY 23VALVE TRAIN 62V-BELTS 40, 50, 74VOLTAGE REGULATOR 51

W

WARNING LAMP LENS 45WASHER/WIPER CHROME 33WATER PUMP 39WHEEL BEARINGS 104WHEELS 28, 32WING MOUNTED MIRROR 91WIPER ARM 55WIPER BLADE 55WIPER MOTOR 55WIPER/WASHER CHROME 28WIRING HARNESSES 57WIRING SUNDRIES 42, 48WORKSHOP MANUAL 92

EARLY SALOONS

www.sngbarratt.comINDEX J-Z







Page 107 PAGE 107ULTIMATE JAGUAR PARTS SPECIALISTULTIMATE JAGUAR PARTS SPECIALIST

KEEPINGJAGUARS PURRING

ALL OVER THE WORLD

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SNG BARRATT LTDTHE HERITAGE BUILDINGSTOURBRIDGE ROADBRIDGNORTHWV15 6AP

T: +44 (0) 1746 765432E: [email protected]

SNG BARRATT USA92 LONDONDERRY TURNPIKEMANCHESTERNEW HAMPSHIRE03104 USA

T: +1 800 452 4787E: [email protected]

SNG BARRATT NLLAARAKKERWEG 125061 JR OISTERWIJKNETHERLANDS

T: +31 (0) 13 521 1552E: [email protected]

SNG BARRATT FRANCE62 CHEMIN DU BOIS D'ALIERZONE DES BERTHILIERS71850 CHARNAY LÈS MÂCONFRANCE

T: +33 (0) 385 20 14 20E: [email protected]

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ULTIMATE JAGUAR PARTS SPECIALISTwww.sngbarratt.com

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