Ultra Clave by Ritter

7/27/2019 Ultra Clave by Ritter

1/128SF-1827 Part No. 004-0372-00 Rev. F (9-13/12)

M9/D

-001 thru -0

M11/D

Serial Number Prefixes:M9 [CZ, DA, DB, DX, DY, FK, LA, FL, OM]M9D [FF, FG]

M 11 [ES, ET, FP, FR, GB. NP]M11D [GC, GD]

-001 thru -019

M9 / M9D

M11 / M11DSelf-Contained Steam Sterilizer

FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY

N o L o n g e r i n P r o d u c t i o n :

S e r v i c e p a r t s n o l o n g e r

a v a i l a b l e f o r t h i s p r o d u c t !

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Section/Paragraph Page

TABLE OF CONTENTS


IMPORTANT INSTRUCTIONSGeneral Safety Instructions ......................................... iiiSafety Alert Symbols .................................................. iiiWarranty Instructions .................................................. iii

SECTION I GENERAL INFORMATION1.1 Model / Serial Number Location................... 1-11.2 Specifications .............................................. 1-11.3 Description of Normal Operation .................. 1-21.4 Ordering Parts ............................................. 1-31.5 Special Tools .............................................. 1-4

SECTION II TESTING AND TROUBLESHOOTING2.1 Operational Test.......................................... 2-1

2.2 Troubleshooting Procedures ........................ 2-1SECTION III SCHEDULED MAINTENANCE

3.1 Scheduled Maintenance .............................. 3-1

SECTION IV MAINTENANCE/SERVICEINSTRUCTIONS

4.1 Safety Precautions...................................... 4-14.2 Top Cover Removal / Installation ................ 4-14.3 Right Hand Side Panel Removal /

Installation .............................................. 4-14.4 Left Hand Side Panel Removal /

Installation .............................................. 4-2

4.5 Back Panel Removal/Installation ................. 4-34.6 Base Inspection Cover Removal / Installation .............................................. 4-3

4.7 Bellows Assembly Removal / Installation .... 4-44.8 Condensing Tank Water Level Sensor

Removal / Installation ............................. 4-54.9 Temperature Sensor Assembly

Removal / Installation ............................. 4-64.10 Pressure Vessel Water Level Sensor

Removal / Installation ............................. 4-64.11 Vent Solenoid Removal / Installation ........... 4-74.12 Fill Solenoid Removal / Installation ............. 4-94.13 Control PC Board Removal / Installation ... 4-104.14 Door Switch Removal / Installation ............ 4-134.15 Pulse Solenoid Removal / Installation ....... 4-134.16 Thermostat Removal / Installation ............. 4-144.17 Wire Tray Rack and Tray Plate

Removal / Installation ........................... 4-15

4.18 Heating Element and GasketRemoval / Installation ........................... 4-15

4.19 Filter Removal / Installation ....................... 4-164.20 Door Gaskets Removal / Installation ......... 4-174.21 Display PC Board Removal / Installation ... 4-174.22 Condensing Tank Assembly

Removal / Installation ........................... 4-184.23 Pressure Relief Valve Removal /

Installation ............................................. 4-194.24 Pressure / Temperature Potentiometers

Adjustments ......................................... 4-204.25 Display PC Board Lamp / Display /

Button Check ........................................ 4-234.26 Pressure Relief Valve Check..................... 4-244.27 Dry Cycle Dip Switches Adjustment ........... 4-254.28 M9 / M11 Door Opening Test ..................... 4-26

SECTION V SCHEMATICS AND DIAGRAMS5.1 Wiring Diagrams .......................................... 5-15.2 Flow Diagram ............................................ 5-115.3 Pressure / Temperature Chart .................... 5-12

SECTION VI PARTS LIST6.1 Description of Bullets ................................... 6-16.2 Torque Specifications and Important

Assembly Notes ...................................... 6-1

NOTE: The Parts List in this manual is divided into two sections [ M9 / M9D & M11/M11D ].Verify model and refer to appropriate section.

M9 / M9D Parts ListM9 Component / Page Cross-Reference ..... 6-2M9D Component / Page Cross-Reference .... 6-3Main Enclosure Components...................... 6-4*Plumbing and Sensor Components ............ 6-5*Pressure Vessel Components .................... 6-6*M9 Manifold Components ........................... 6-7*M9D Manifold Components ........................ 6-8*Electrical Components ............................... 6-9*

M9 / M9D Control PC Board ...................... 6-10M9 Labels and Decals ............................... 6-11M9D Labels and Decals ............................ 6-12Printer Components .................................. 6-13Racks, Trays, and Cleaner ....................... 6-14*Packaging ................................................. 6-15

(*) Indicates that there has been a serial number break for the illustrationand that there are additional point page(s) following the original page.

Midmark Corporation 2002 SF-1827 Page i Printed in U.S.A.


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NOTE: The Parts List in this manual is divided into two sections [ M9 / M9D & M11/M11D ].Verify model and refer to appropriate section .

M11 / M11D Parts ListM11 Component / Page

Cross-Reference ................................... 6-17M11D Component / Page

Cross-Reference .................................... 6-18Main Enclosure Components.................... 6-19*Plumbing and Sensor Components .......... 6-20*Pressure Vessel Components .................. 6-21*M11 Manifold Components ....................... 6-22*

M11D Manifold Components .................... 6-23*Electrical Components ............................. 6-24*M11 / M11D Control PC Board .................. 6-25M11 Labels and Decals ............................. 6-26M11D Labels and Decals .......................... 6-27Printer Components .................................. 6-28Racks, Trays, and Cleaner ....................... 6-29*Packaging ................................................. 6-30

COMMENTS ............................................................ 7-1FAX ORDERING FORM .......................................... 7-2


SECTION VI PARTS LIST - continued

TABLE OF CONTENTS

Midmark Corporation 2002 SF-1827 Page ii Printed in U.S.A.


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-IDMARK #ORPORATION 3& 0AGE III 0RINTED IN 5 3 !

IMPORTANT INSTRUCTIONS

NOTE! ./4% IS USED TO AMPLIFY AN OPERATING PROCEDUPRACTICE OR CONDITION

Warranty Instructions

2EFER TO THE -IDMARK h,IMITED 7ARRANTYv PRINTED)NSTALLATION AND /PERATION -ANUAL FOR WARRANTTION &AILURE TO FOLLOW THE GUIDELINES LISTEDVOID THE WARRANTY AND OR RENDER THE - STERILFOR OPERATION

s )N THE EVENT OF A MALFUNCTION DO NOT ATTEMOPERATE THE STERILIZER UNTIL NECESSARY REPAIBEEN MADE

s $O NOT ATTEMPT TO DISASSEMBLE STERILIZER REMALFUNCTIONING OR DAMAGED COMPONENTS ORADJUSTMENTS UNLESS YOU ARE ONE OF -IDMARKAUTHORIZED SERVICE TECHNICIANS

s $O NOT SUBSTITUTE PARTS OF ANOTHER MANUFACREPLACING INOPERATIVE OR DAMAGED COMPONENONLY -IDMARK REPLACEMENT PARTS

General Safety Instructions

Safety First: The primary concern of MidmarkCorporation is that this STERILIZER IS MAINTAINED WITH THESAFETY OF THE PATIENT AND STAFF IN MIND 4O ASSURE THATSERVICES AND REPAIRS ARE COMPLETED SAFELY AND CORRECTLYPROCEED AS FOLLOWS

2EAD THIS ENTIRE MANUAL BEFORE PERFORMING ANYSERVICES OR REPAIRS ON THIS STERILIZER

"E SURE YOU UNDERSTAND THE INSTRUCTIONS CONTAINED IN THIS MANUAL BEFORE ATTEMPTING TOSERVICE OR REPAIR THIS STERILIZER

Safety Alert Symbols

4HROUGHOUT THIS MANUAL ARE SAFETY ALERT SYMBOLS THATCALL ATTENTION TO PARTICULAR PROCEDURES 4HESE ITEMS AREUSED AS FOLLOWS

DANGERA DANGER is used for an imminentlyhazardous operating procedure, prac-

tice, or condition which, if not correctly followed,will result in loss of life or serious personalinjury.

WARNINGA WARNING is used for a potentiallyhazardous operating procedure, prac-

tice, or condition which, if not correctly followed,could result in loss of life or serious personalinjury.

CAUTION! #!54)/. IS USED FOR A POTENTIALLYHAZARDOUS OPERATING PROCEDURE PRACTICE

OR CONDITION WHICH IF NOT CORRECTLY FOLLOWED COULDRESULT IN MINOR OR MODERATE INJURY )T MAY ALSO BEUSED TO ALERT AGAINST UNSAFE PRACTICES

EQUIPMENT ALERT!N %15)0-%.4 !,%24 IS USED FOR ANIMMINENTLY OR POTENTIALLY HAZARDOUS

OPERATING PROCEDURE PRACTICE OR CONDITION WHICH IFNOT CORRECTLY FOLLOWED WILL OR COULD RESULT IN SERIOUSMODERATE OR MINOR DAMAGE TO UNIT

Return To Table Of Contents


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SECTION IGENERAL INFORMATION


Description Data

M11 / M11D $IMENSIONS&RONT (EIGHT ! &IGURE IN CM

(printer adds approx. 0.5 in)7IDTH " IN CM$EPTH # IN CM"ACK (EIGHT $ IN CM#HAMBER $IAMETER IN CM#HAMBER $EPTH IN CM

3HIPPING #ARTON IN X IN X IN CM X CM X CM

7EIGHT2ESERVOIR %MPTY LB KG

2ESERVOIR&ULL LB KG7ITH3HIPPING #ARTON LB KG

7ATER2ESERVOIR #APACITY !PPROX GALLO ,ITERS TO FULL MA

1.1 Model / Serial Number Location

-IDMARK #ORPORATION 3& 0AGE 0RINTED IN 5 3 !

-!

MODEL NUMBER

SERIAL NUMBER

Figure 1-1. Model / Serial Number Location

1.2 Specifications

Table 1-1. Specifications

Description Data

M9 / M9D $IMENSIONS&RONT (EIGHT ! &IGURE IN CM

(printer adds approx. 0.5 in)7IDTH " IN CM$EPTH # IN CM"ACK (EIGHT $ IN CM#HAMBER $IAMETER IN CM#HAMBER $EPTH IN CM

3HIPPING #ARTON IN X IN X IN CM X CM X CM

7EIGHT2ESERVOIR %MPTY LB KG

2ESERVOIR&ULL LB KG7ITH 3HIPPING #ARTON LB KG

7ATER2ESERVOIR#APACITY !PPROX GALLON ,ITERS TO FULL MARK

Figure 1-2. Dimensions

"

!

#

$



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NOTE4HE FOLLOWING INFORMATION APPLIES TO ALL MODELS OF THE- - $ - - $ INCLUDED IN THIS MANUAL

Table 1-1. Specifications - continued

Description Data

M9 / M9D / M11 / M11D%LECTRICAL 2EQUIREMENTS

6!# 5NIT 6!# (: AMP SINGLE PHASE



0OWER #ONSUMPTION

6!# 5NIT 7!443 AMPS 6!# 6!# 5NIT 7!443

AMPS 6!# 6!# 5NIT 7!443

AMPS 6!#

2ECOMMENDED #IRCUIT! SEPARATE DEDICATED CIRCUIT IS RECOMMENDED FORTHIS STERILIZER 4HE STERILIZERshould not BE CONNECTEDTO AN ELECTRICAL CIRCUIT WITH OTHER APPLIANCES OREQUIPMENT UNLESS THE CIRCUIT IS RATED FOR THE ADDITIONAL LOAD

#HAMBER 0RESSURE/PERATING PSI K0A-INIMUM "EFORE $OOR )S 2ELEASED

(M9 & M11 only) PSI K0A-AXIMUM "EFORE 3AFETY 6ALVE/PENS OLDERUNITS PSI K0A-AXIMUM "EFORE 3AFETY 6ALVE/PENS NEWERUNITS PSI K0A

#HAMBER 4EMPERATURE /PERATING5NWRAPPED #YCLE & #0OUCHES #YCLE & #,IQUIDS #YCLE & #0ACKS #YCLE & #-AXIMUM "EFORE 4HERMOSTAT%NERGIZES & #


1.3 Description of Normal Operation(Figure 1-3 shows Display Panel Buttons & Lamps)

(Figure 1-4 shows location of Major Components)

Plug Power Cord Into Outlet$ISPLAYE001 (Error lamp flashes)

,INE VOLTAGE 6 IS SUPPLIED TO #ONTROL0# "OARD

NOTE4HERE ARE TWO PRIMARY FUSES ON 0# "OARD &AUFUSE S WILL DISABLE ALL FUNCTIONS OF STERILIZE

Press ON/STANDBY Button$ISPLAY (Error lamp goes out; ON/STANDBY lamp

illuminates, & program lamps flash)

Select Cycle (Unwrapped, Pouches, Liquids, Packs)$ISPLAY TIME/TEMP. (for the selected cycle)

Press START Button

NOTE!FTER THE 34!24 BUTTON IS PRESSED THE 0# BOARDCONTINUOUSLY MONITORS THE $OOR 3WITCH FOR C)F CONTINUITY IS NOT DETECTED THE 0# BOARD STOCYCLE AND THE $OOR !JAR LAMP ILLUMINATES

4HE &ILL #YCLE IS INITIATED

Fill Cycle$ISPLAY (Filling lamp illuminates)

,INE VOLTAGE FROM 0# "OARD ENERGIZES &ILL 3OLTHIS ALLOWS WATER TO FLOW INTO 0RESSURE 6ES

7ATER FILLS 0RESSURE 6ESSEL UNTIL IT MAKES CONWITH THE 0RESSURE 6ESSEL 7ATER ,EVEL 3ENSOR

7HEN WATER COMPLETES THE GROUND CIRCUIT BETTHE 0RESSURE 6ESSEL 7ATER ,EVEL 3ENSOR THECHASSIS THE 0# "OARD DE ENGERGIZES THE &ILL3OLENOID THE 3TERILIATION #YCLE IS INITIATED

Sterilization Cycle$ISPLAY(Sterilizing lamp illuminates)

xxx (chamber temperature)xx PSI [after temperature reaches 208F (98C)]

NOTE$URING THE 3TERILIZATION #YCLE THE 4EMPERATURMONITORS THE CHAMBER TEMPERATURE AND THE 0MONITORS CHAMBER PRESSURE



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Sterilization Cycle - continued

,INE VOLTAGE FROM 0# "OARD ENERGIZES (EATING%LEMENT

!IR STEAM FLOW THRU "ELLOWS AS WATER IN CHAMBERBEGINS TO BOIL 7HEN TEMPERATURE REACHES APPROX

& # THE "ELLOWS CLOSES AND PRESSURE

BEGINS TO BUILD 7HEN CHAMBER REACHES REQUIRED TEMPERATURE (EATING

%LEMENT IS DE ENERGIZED AND STERLIZATION TIME BEGINSTO COUNT DOWN ON $ISPLAY 0# "OARD

,INE VOLTAGE FROM 0# "OARD ENERGIZES (EATING%LEMENT INTERMITTANTLY TO MAINTAIN REQUIREDTEMPERATURE PRESSURE UNTIL TIME ELAPSES

7HEN STERILIZATION TIME EXPIRES THE (EATING %LEMENTDE ENERGIZED THE 6ENT #YCLE IS INITIATED

Vent Cycle

,INE VOLTAGE FROM 0# "OARD ENERGIZES 6ENT 3OLENOID[Liquids Cycle requires chamber to cool to 223 F (106 C) before Vent Solenoid is energized]

#HAMBER PRESSURE IS RELEASED THRU 6ENT 3OLENOIDUNTIL PRESSURE DROPS TO PSI K0A

#ONTROL 0# "OARD SOUNDS BEEPS

- - ,INE VOLTAGE FROM 0# "OARD ENERGIZES0ULSE 3OLENOID$OOR OPENS AUTOMATICALLY$RYING #YCLE IS INITIATED

- $ - $ /PEN THE $OOR ,AMP ILLUMINATES

DDDD APPEARS ON $ISPLAY 0# "OARD-ANUALLY OPEN DOOR AT THIS TIME$RYING #YCLE IS INITIATED

Drying Cycle$ISPLAY(Drying lamp illuminates)

xx:xx (time counts down from 30 minutes)(Complete lamp illuminates at end of cycle)

,INE VOLTAGE ENERGIZES (EATING %LEMENTFOR SECONDS MINUTE COUNTDOWN BEGINS ON

$ISPLAY 0# "OARD

(EATING %LEMENT IS ENERGIZED INTERMITTANTLY(as shown below) UNTIL $RY #YCLE IS COMPLETE

SECONDS /. MINUTES /&& SECONDS /. MINUTES /&&

XX SECONDS /. MINUTES /&& UNTIL CYCLE EN

*This time is adjustable. Refer to adjustment procedure in Section IV if necessary.

-!

ON/STANDBY

ERROR

STOP

DOOR AJAR

START

WATER LOW

PACKS

COMPLETE

LIQUIDS

DRYING

POUCHES

STERILIZING

UNWRAPPED

FILLING

PRESSURE (PSI)

TEMP ( F) \ TIME (MIN : SECONDS)

TEMP / TIME DISPLAYLAMP LAMP

PRESSUREDISPLAY

UNWRAPPEDBUTTON POUCHES

BUTTON LIQUIDSBUTTON

PACKSBUTTON

STARTBUTTON

STOPBUTTON

ON / STANDBYBUTTON

Figure 1-3. Display Panel Button / Lamp Locations



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Table 1-2. Special Tool List

Description of Special Tool ManufacturersName / Address / PhoneManufacturers

Part Number Purpose of Special Tool

$IGITAL -ULTIMETER MUST BECAPABLE OF DISPLAYING DIGITS

#OMMERCIALLY !VAILABLE !NY 4YPE 5SED TO CHECK PROBES SWITCHES AND COFOR PROPER FUNCTION BY PERFORMING CONTINUCHECKS

7ATER ,EVEL 3ENSOR 7RENCH -IDMARK #ORP

6ISTA $RIVE6ERSAILLES /HIO

5SED TO HOLD FITTING IN PLACE SO THE NUT THAT HOL

WATER LEVEL SENSOR CAN BE LOOSENED TIGHT

IN $IAMETER 0UNCH #OMMERCIALLY !VAILABLE !NY 4YPE 5SED TO REMOVE INSTALL TWO ROLL PINDOOR SWITCH IN PLACE OR ROLL PIN WHICH SECULEVER TO PULSE SOLENOID

0RESSURE 'AUGE 4EST (ARNESS -IDMARK #ORP 6ISTA $RIVE

6ERSAILLES /HIO

5SED TO CHECK THE PRESSURE IN THE PRESSURE VESSELDURING A CYCLE TO DIAGNOSE MALFUNCTIONS AADJUST THE PRESSURE RANGE POTENTIOMETER TCORRECT SETTING

1.4 Ordering Parts

#ONTACT -IDMARKgS 4ECHNICAL 3ERVICE $EPARTMENT WITHALL NECESSARY INFORMATION MODEL SERIAL NUMBER PARTNUMBER ETC

/RDERS CAN BE PLACED USING THE &AX /RDER &ORM PAGE OR BY CALLING THE PHONE NUMBER ON THE BACK COVER OF

THIS MANUAL

1.5 Special Tools

3PECIAL TOOLS NEEDED TO REPAIR THE STERILIZER ABELOW IN 4ABLE

Figure 1-4. Major Components

HEATINGELEMENT

PRESSURERELIEF VALUE

BELLOWSASSEMBLY

CONDENSINGTANK ASSEMBLY

CONDENSING TANKWATER LEVEL SENSOR(early M9 only)

TEMPERATURESENSOR ASSEMBLY

PRESSURE VESSELWATER LEVEL SENSOR

VENTSOLENOID

DISPLAY PCBOARD

PRESSUREVESSEL

DOORSWITCH

PULSESOLENOID

CONTROL PCBOARD

THERMOSTAT

FILLSOLENOID

-!

(M9 / M11only)



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SECTION IITESTING AND TROUBLESHOOTING

2.1 Operational Test

4O EFFECTIVELY DIAGNOSE A MALFUNCTION OF THE STERILIZERPERFORM THE 0RESSURE 4EMPERATURE 0OTENTIOMETERS!DJUSTMENT PROCEDURE 2EFER TO PARA



2.2 Troubleshooting Procedures

)F A MALFUNCTION IS DETECTED LOCATE THEProblem &Symptom IN 4ABLE 0ERFORM THECheck FOR EACHProbable Cause INDICATED &OLLOW INSTRUCTIONS Correction COLUMN AS THEY APPLY

Table 2-1. Troubleshooting Guide

melborP motpmyS esuaCelbaborP kcehC noitcerroC

1e d o c r o r r E OTNOITPURRETNIREWO0

DRAOB#0LORTNOC

GNIRUDNWODSTUH3ELCYCNOITAZILIRET3

TATSOMREHTTAEHREV/DETAVITCA

KAELERUSSER0

SKAELERUSSERPROFKCEH#ELBA4OTREFE2

GNINOITCNUFLAMECALPE2ERUSSERPTATNENOPMOC

KAEL


YLREPORPGNILLIFTO.

PMALGNILLI&TAHTKCEH#RETAWERUSE"SETANIMULLI

YRDSIROSNESLEVEL

ROSNESLEVELRETAWECALPE2ARAPOTREFE2YRASSECENFI

SIREZILIRETSTAHTKCEH#LEVEL

LEVELOTREZILIRETSTSU JD!

LACIRTCELEDA"SNOITCENNOC

YTILICAFDNAREZILIRETSKCEH#LACIRTCELEREPORPROF

SNOITCENNOC

ESOOLECALPER NETHGI4SNOITCENNOC

TAEHREVOYTLUA&TATSOMREHTNEPOKCUTS

KCEHCYTIUNITNOCMROFRE0#.TATSOMREHTNO

REFE2TATSOMREHTECALPE2ARAPOT

GNIRUDNWODSTUH3ELCYCGNIYR$


EGATLOVTUPNIHGI(

EGATLOVTUPNIYTILICAFKCEH#DEECXETONDLUOHSEGATLO6SASTNEMERIUQE2LACIRTCEL%

ARAPNIDETON

EMITELCYCYRDEHTTSU JD!ARAPOTREFE2SEHCTIWSPID

FOECNATSISERKCEH#OTREFE2TNEMELEGNITAEH

LAMRONROFARAPSEGNARECNATSISER

STIMILFOTUOSIECNATSISERF)TNEMELEGNITAEHECALPER

ARAPOTREFE2

TAEHREVOYTLUA&TATSOMREHTNEPOKCUTS

KCEHCYTIUNITNOCMROFRE0#.TATSOMREHTNO

REFE2TATSOMREHTECALPE2ARAPOT

2 e d o c r o r r E DESSERPNOTTU"POT3

ELCYCGNIRUD

ELCYCGNIRUDNWODSTUH3 DESSERPNOTTU"POT3ELCYCGNIRUD

? REPEEBRETFAELCYCTRATSE2SPOTSLANGIS

3 e d o c r o r r E NOTTU"YBDNAT3 ./

ELCYCGNIRUDDESSERP

ELCYCGNIRUDNWODSTUH3 NOTTU"YBDNAT3 N/ELCYCGNIRUDDESSERP

? REPEEBRETFAELCYCTRATSE2SPOTSLANGIS

4 e d o c r o r r E RA J!ROO$

ELCYCGNIRUDNWODSTUH3 DESOLCTONHCTALROO$ SIHCTALROODFIKCEH#HCTIWSGNIGAGNE

HCTALROODTSU JD!HCTALROODETACIRBUL NAEL#

SNIPDNA

NOITCENNOCHCTIWSROO$ESOOL

HCTIWSROODKCEH#NOITCENNOC

ESOOLECALPER NETHGI4SNOITCENNOC

HCTIWSROO$GNINOITCNUFLAM

KCEHCYTIUNITNOCMROFRE0/.HCTIWSROODNO

REFE2HCTIWSROODECALPE2ARAPOT



12/128



Table 2-1. Troubleshooting Guide - continued


5 e d o c r o r r E ERUSSERPYALPSI$;ISPDEDEECXE

=A0K

GNIRUDNWODSTUH3ELCYCNOITAZILIRERT3

DEDAOLREVOREZILIRET3 ERUSSERPTAHTKCEH#DEDAOLREVOTONSILESSEV

SKCAPNENILYVAEHHTIW

ECUDEROTROTAREPOTCURTSN)EZISDAOL

GNINOITCNUFLAMSWOLLE"YLRAEGNISOLC

TAESOLCDLUOHSSWOLLE"#&XORPPA

OTREFE2SWOLLEBECALPE2ARAP

SRETEMOITNETOPREZILIRET3RO DNANOITARBILACFOTUOROSNESERUTAREPMETYTRID

ERUTAREPMETNAEL#KCEHCNEHTROSNESGNISUFONOITARBILAC

TSE4EGUA'ERUSSER0SSENRA(

ERUTAREPME4MROFRE0RETEMOITNETO0ERUSSER0

ARAPOTREFE2TNEMTSU JD!

ROSNESERUTAREPME4

GNINOITCNUFLAM

NOITARBILACKCEH# ROSNESERUTAREPMETECALPE2

ARAPOTREFE2YLBMESSA

6 e d o c r o r r E ERUTAREPMETYALPSI$;

&DEDEECXE=#


KAELERUSSERPWOL3 ERUSSERPROFKCEH#ELBA4OTREFE2SKAEL

GNINOITCNUFLAMECALPE2KAELERUSSERPTATNENOPMOC






ROSNESERUTAREPME4GNINOITCNUFLAM

NOITARBILACKCEH# ROSNESERUTAREPMETECALPE2ARAPOTREFE2YLBMESSA

7 e d o c r o r r E ERUSSERPYALPSI$;

ISPWOLEBDEPPORD=A0K


KAELERUSSERPWOL3 ERUSSERPROFKCEH#ELBA4OTREFE2SKAEL








NOITARBILACKCEH# ROSNESERUTAREPMETECALPE2ARAPOTREFE2YLBMESSA



13/128


.




8 e d o c r o r r E 11M & 9 M - y l n o

DIDHCTIWSROO$; SUTATSEGNAHCTONDIONELOSROODRETFA

DETAVITCASAW

FODNETASNEPOROO$ELCYC

GNINOITCNUFLAMHCTIWSROO$ KCEHCYTIUNITNOCMROFRE0ROFKCEH#HCTIWSROODNO

SNOITCENNOCESOOL

REFE2HCTIWSROODECALPE2ARAPOT

TANEPOTONSEODROO$ELCYCFODNE

DIONELOSESLUPREVELHCTA,MSINAHCEMREGNULP

GNINOITCNUFLAM

ROO$- -MROFRE0OTREFE2TSE4GNINEP/

ARAP

ROSIRBEDYNAEVOME2REVELHCTALMORFPUDLIUB

MSINAHCEMDIONELOSESLUP

TEKCARBHCTALDNASNIPROO$YLREPORPGNINOITCNUFTON

ROODNOSRRUBROFKCEH#NITEKCARBHCTALDNASNIP

ROOD

NAELCNEHTSRRUBEVOME2DESABMUIHTILHTIWEBULDNA

ESAERG

RETEMOITNETOPERUSSERPORE:NOITARBILACFOTUO

OREZFONOITARBILACKCEH#RETEMOITNETOPERUSSERP

ERUSSERPOREZTSU JD!OTREFE2RETEMOITNETOP

ARAP

GNINOITCNUFLAMDIONELOSESLU0 ROO$- -MROFRE0OTREFE2TSE4GNINEP/

ARAP

DIONELOSESLUPECALPE2ARAPOTREFE2

9 e d o c r o r r E ERUSSER0;

ISPDEDEECXEGNIRUDA0K

=ELCYCYR$

11M / 9 M TASNEPOROO$ELCYCFODNE

D 11M / D 9 M SIROO$DNETADENEPOYLLAUNAM

ELCYCFO




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GNINOITCNUFLAM

ROO$- -MROFRE0OTREFE2TSE4GNINEP/

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ROODNOSRRUBROFKCEH#NITEKCARBHCTALDNASNIP

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YR$GNIRUDDESOLCSAWROO$ELCYC

TUHSOTTONROTAREPOMROFN)ELCYCYR$GNIRUDROOD



14/128





0 1e d o c r o r r E TESERREMITGODHCTA7

RORRE

ETELPMOCTONSEODREZILIRET3ELCYC

SAHDRAOB#0LORTNO# ERAWTFOSADAHERULIAFERAWDRAH

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2 1e d o c r o r r E RORRETSETMA2


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ROFREWOPTCENNOCSI$NEHTSDNOCESXORPPA

NURREWOPTCENNOCELCYCLANOITIDDA


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3 1e d o c r o r r E D 11M & D 9 M - y l n o

SUTATSHCTIWSROO$TSALECNISDEGNAHCNU

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ROSNESLEVELRETAWNAEL#YTIUNITNOCMROFREPNEHT

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ROSNESLEVELRETAWECALPE2ARAPOTREFE2

ROSNESERUTAREPME4 GNINOITCNUFLAM ROSNESPMETTCENNOCSI$ KCEHCNEHTDRAOB#0MORFNOITAREPOREPORPROF

ROSNESERUTAREPMETECALPE2 ARAPOTREFE2

GNIRETNETONSIRETA7REBMAHC

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LLIFNIDEPPARTSIRBE$DIONELOS

DIONELOSLLIFELBMESSASI$SIRBEDYNAEVOMERDNA

OTREFE2DIONELOSLLIFECALPE2ARAP

t h g i Lr e t a W w o L( n o s e m o c

) y l e t a i d e m m i YLNOSTINUELYTSREDL/

SASETANIMULLITHGILRETAWWO,DETRATSSIELCYCSANOOS

LEVELKNATGNISNEDNO#GNINOITCNUFLAMROSNES

DRAOB#0MORFROSNESGULPN5REPMU JYLETNANAMREP

DRAOBNONOITCENNOC



15/128





o n s a h r e z i l i r e t S .r e w o p

NEHWESNOPSERO.DEHSUPSI9"$.!43 ./

ETANIMULLISPMALON

TONSIREZILIRET3NIDEGGULP

SIDROCREWOPTAHTKCEH#DNAREZILIRETSOTNIDEGGULP

TELTUO

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LORTNOCNONWOLBESU&DRAOB#0

NOKCEHCYTIUNITNOCMROFRE0SESUFDRAOB#0LORTNOC

SESUFECALPE2

DETAVITCATATSOMREH4 OTTUPNITAEGATLOVROFKCEH#MORFDRAOB#0LORTNOC

TATSOMREHT

LOOCOTREZILIRETSROFTIA7ENONF)EGATLOVKCEHCE2REFE2TATSOMREHTECALPER

ARAPOT

e l c y c l l i F .n o i t c n u f l a m

ELCYCLLIFSPIKSTIN5 TEWROSNESLEVELRETA7ELCYCSUOIVERPMORF

LESSEVERUSSERPWOLL!RIAOTROSNESLEVELRETAWDNAHDNAEVOMERROYRD

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ARAPOTREFE2

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#0MORFROSNESGULPN5NOITCENNOCREPMU JDRAOBREPORPROFKCEH#DRAOBNO

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LEVELRETAWLESSEVERUSSERPROSNES

NEKORBNAELC ECALPE2SNOITCENNOCROSERIW

LEVELTONSIREZILIRET3 LEVELROFREZILIRETSKCEH#NOITALLATSNI

ANOREZILIRETSLLATSNIE2THGIEHTSU JDAECAFRUSLEVEL

SRELEVELTOOFLAUDIVIDNIFOREZILIRETSPUMIHSRO

#0NOWERCSDNUOR'GNISSIMDRAOB

DNUORGDRAOB#0KCEH#WERCS

WERCSDNUORGECALPE2


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NOITAREPOREPORPROF

ERUTAREPMETECALPE2ARAPOTREFE2ROSNES

DIONELOSLLI&ROGNINOITCNUFLAM

KCUTS

FOECNATSISERKCEH#DIONELOS

NOITCE3OTREFE2

LLIFNAELC ECALPE2ARAPOTREFE2DIONELOS

DRAOB#0LORTNO#GNINOITCNUFLAM

LLAKCEH# sesuaCelbaborPEVOBADETSIL

DRAOB#0LORTNOCECALPE2ARAPOTREFE2



16/128





t o n s e o d r o o D t n e v r e t f a n e p o

.e l c y c - y l n o 11M / 9 M

DIONELOSESLU0SEODROODTUBSEZIGRENE

NEPOTON

GNIDNIBREVELHCTA, YBREVELHCTALETAREP/ROFKCEHCOTDNAH

ECNATSISER

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ECNATSISER

HCTALROODETACIRBUL NAEL#

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SIKCARYARTFIEESOTKCEH#SITAHTOSYLREPORPDELLATSNI

HTIWEREFRETNITONSEODROOD

OSYLREPORPKCARYARTLLATSN)HTIWEREFRETNITONSEODTITAHT

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s e o d e r u t a r e p m e T e v o b a o g t o n

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t o n s t n e m u r t s n I .g n i y r d

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LEVELTONSIREZILIRET3 LEVELROFREZILIRETSKCEH#NOITALLATSNI

ANOREZILIRETSLLATSNIE2THGIEHTSU JDAECAFRUSLEVEL

ROSRELEVELTOOFLAUDIVIDNIFOREZILIRETSPUMIHS

DEGGULPSIRETLI& TFELSIRETAWONTAHTKCEH#RETFALESSEVERUSSERPNIELCYCFONOITROPGNITNEV

REFE2RETLIFNAELC ECALPE2ARAPOT



17/128




R O O D E H T N E P O t o n s e o d p m a l

.e t a n i m u l l i y l n o D 11M / D 9 M -

PMAL2//$%(4.%0/EHTTAETANIMULLITONSEOD

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ERUSSERPTSU JD!ARAPOTREFERRETEMOITNETOP

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NURTONLLIWELCY# NILEVELRETA7OOTSIKNATGNISNEDNOC

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NILEVELRETAWKCEH#KNATGNISNEDNOC

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FOECNATSISERKCEH#NOITCE3OTREFE2DIONELOS

REFE2DIONELOSLLIFECALPE2ARAPOT

ROSNESLEVELRETA7GNINOITCNUFLAMROYTRID

ROSNESLEVELRETAWNAEL#YTIUNITNOCMROFREPNEHT

KCEHC

LEVELRETAWECALPE2ARAPOTREFE2ROSNES

HTIWSLLIFREVOREBMAH#RETAW


ERUTAREPMETTCENNOCSI$ROFKCEHCNEHTROSNES

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ERUTAREPMETECALPE2ARAPOTREFE2ROSNES

" 2 0 0 C " e d o C D 11M & D 9 M - y l n o

RA JAROO$

NURTONLLIWELCY# RA JAROO$ ROODESOL#

" 3 0 0 C " e d o C D 11M & D 9 M - y l n o

RORREELCYCYR$

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GNITNEV

ROODNEP/ELCYCNURE2RETFASETUNIMNIHTIW

GNITNEV




18/128



2.3 Areas To Check For Pressure Leaks(Figure 2-1)

Table 2-2. Areas To Check For Pressure Leaks

A

A

A

A

A

A

-!

tnenopmoC kcehC noitcerroC

t e k s a G r o o D ) 1- 2 e r u g i F ,1(

ROODDNUORAGNIKAELRETAWROFKCEH# ) a 1( e e S

ARAPOTREFE2TEKSAGROODECALPE2

d i o n e l o S t n e V ) 2 ( LIOCGNISNEDNOCURHTGNIKAELRETAWROFKCEH#. ) a 2 ( e e S

ARAPOTREFE2DIONELOSTNEVECALPE2

d i o n e l o S l l i F 3 ( ENILLLIFURHTRIOVRESEROTNIKCABGNIKAELRETAWROFKCEH#LEVELRETAWRIOVRESERGNISIAR

. ) a 3 ( e e S

ARAPOTREFE2DIONELOSLLIFECALPE2

s w o l l e B ) 4 ( NIENILSWOLLEBMORFMAETSEVISSECXEROFKCEH#NOMMOCNUTONSIMAETSFOSSIHTHGILA%4/.RIOVRESER

. ) a 4 ( e e S

ARAPOTREFE2SWOLLEBECALPE2

e v l a V f e i l e R e r u s s e r P ) 5 ( REZILIRETSFOKCABHTAENEBGNIKAELRETAWROFKCEH#GNIECALPEREROFEBERUSSERPLAUTCAKCEHC%4/.

EVLAVFEILERERUSSERP. ) a 5 ( e e S

ARAPOTREFE2EVLAVFEILERERUSSERPECALPE2

e s o H r o s n e S e r u s s e r P ) 6 ( DRAOB#0NIAMOTNOKAELMAETSROFKCEH#. ) a 6 ( e e S

EITELBACHTIWDRAOB#0OTESOHROSNESERUSSERPERUCE3



19/128


SECTION IIISCHEDULED MAINTENANCE


3.1 Scheduled Maintenance

4ABLE LISTS INSPECTIONS AND SERVICES THAT SHOULD BE

PERFORMED PERIODICALLY ON THE STERILIZERTable 3-1. Scheduled Maintenance Chart

lavretnI ecivreSronoitcepsnI oDottahW

YLLAUNNAIME3 EGAMADSUOIVB/ STNENOPMOCNISKCARCSAHCUSEGAMADSUOIVBOROFREZILIRETSFONOITIDNOCKCEHCYLLAUSI6DLUOWHCIHWEGAMADELBISIVREHTOYNAROSKAELSTNENOPMOCNISTNEDSTNENOPMOCGNISSIM

REZILIRETSEHTFOECNAMROFREPEHTESIMORPMOCDLUOWROETAREPOOTEFASNUEBOTREZILIRETSESUACYRASSECENFIREZILIRETSRIAPE2

ERAWDRAH SRENETSA& DNAERAWDRAHGNISSIMYNAECALPE2ERAWDRAH SRENETSAFESOOLROGNISSIMROFREZILIRETSKCEH#YRASSECENFIETITCO,GNISUYRASSECENSAERAWDRAHESOOLYNANETHGIT

STRAPGNIVO- ESAERGERUTAREPMETHGIHHTIWDETACIRBULEBDLUOHSSTRAPGNIVOMLL!

DNAGNINRA7SLACEDLANOITCURTSNI

YRASSECENSASLACEDECALPE2SLACEDELBIGELLIROGNISSIMROFKCEH#

YALREVOYALPSI$ YRASSECENFIYALREVOYALPSIDECALPE2YALREVOYALPSIDELBIGELLIRODEGAMADGNISSIMROFKCEH#

SNOITCENNOCGNIRI7 ESOOLYNANETHGI4SNOITCENNOCYTRIDLLANAEL#SNOITCENNOCGNIRIWLLAFOYTIRGETNIEHTKCEH#SNOITCENNOCDEGAMADYNAECALPE2SNOITCENNOC

ROODFOTNEMEVOMEER&HCTAL

ESAERGERUTAREPMETHGIHHTIWSNIPROODDNAHCTALROODETACIRBU,HCTALROODNAEL#

ROODFOTNEMEVOMEER&GNIRPSHCTIWS

ECALPE2ESAERGERUTAREPMETHGIHHTIWGNIRPSHCTIWSROODETACIRBU,GNIRPSHCTIWSROODNAEL#YRASSECENFIGNIRPSHCTIWSROOD

REVELHCTA,YLNO- -

HTIWREVELHCTALETACIRBU,REVELHCTALNAEL#ECNATSISERROFKCEHCOTDNAHYBREVELHCTALETAREP/ESAERGERUTAREPMETHGIH

STEKSAGMA$DNAROO$ STEKSAGNISDIOVROSTEKSAGFONOITAROIRETEDSTEKSAGNOTRIDROFKCEHCDNASTEKSAGEVOME2 OTREFE2YRASSECENFISTEKSAGECALPE2NOITULOSRETAWDNAPAOSDLIMAGNISUSTEKSAGNAEL#ARAP

RETLI& ARAPOTREFE2YRASSECENFIRETLIFECALPE2NOITULOSRETAWDNAPAOSDLIMAGNISURETLIFNAEL#


YRASSECENFIROSNESECALPE2SROSNESLEVELRETAWLESSEVERUSSERPMORFPUDLIUBYNAEVOME2ARAPOTREFE2

RETAWKNATGNISNEDNO#YLRAEROSNESLEVEL

YLNOSTINU

YRASSECENFIROSNESECALPE2ROSNESLEVELRETAWKNATGNISNEDNOCMORFPUDLIUBYNAEVOME2ARAPOTREFE2

GNIBU4 FIGNIBUTECALPE2GNIBUTHSULFDNANIARDNAEL#PUDLIUBROFTCEPSNIDNAGNIBUTEVOME2YRASSECEN

DRAOB#0YALPSI$ YALPSIDECALPE2ARAPOTREFE2KCEHCNOTTUB YALPSID PMALDRAOB#0YALPSIDEHTMROFRE0YRASSECENFIDRAOB#0

EVLAVFEILERERUSSER0 FIEVLAVFEILERERUSSERPECALPE2ARAPOTREFE2KCEHCEVLAVFEILERERUSSERPAMROFRE0ARAPOTREFE2YRASSECEN

LANOITPORETNIR0TNEMPIUQE

FIRETNIRPECALPE2YRASSECENFIEGDIRTRACNOBBIRECALPE2YLREPORPSTNIRPRETNIRPTAHTKCEH#YRASSECEN

TSETLANOITAREP/ SNOITACIFICEPSSTINIHTIWGNITAREPOSIREZILIRETSEHTFIENIMRETEDOTTSETLANOITAREPONAMROFRE0DRAOB#0LORTNOCEHTTSU JD!STNENOPMOCGNINOITCNUFLAMYNAECALPE2ARAPOTREFE2

ARAPOTREFE2YRASSECENFISRETEMOITNETOP



20/128





21/128

SECTION IVMAINTENANCE / SERVICE

4.1 Safety Precautions

WARNINGAlways disconnect the power cordfrom the outlet before removing any of

the sterilizer covers/panels or making any repairsto prevent the possibility of electrical shock.Also, drain the sterilizer to prevent spills duringrepairs. Failure to comply with these instructionscould result in serious personal injury or death.

4.2 Top Cover Removal / Installation

! 2EMOVAL

$ISCONNECT POWER CORD FROM THE OUTLET

)F THE STERILIZER CONTAINS A PRINTER REMOVE PRINTER2EFER TO /PERATION -ANUAL

/PEN STERILIZER DOOR

2EMOVE TWO SCREWS &IGURE AND STEAMBLOCK FROM TOP COVER

2EMOVE FOUR SCREWS AND TWO SCREWS FROM TOP COVER

/N UNITS WHICH APPLY CAREFULLY BREAK FROTOP COVER LOOSE FROM SILICONE SEALANT

EQUIPMENT ALERT,IFT TOP COVER CAREFULLY AND SLOWLYBON CONNECTOR IS STILL CONNECTED TO

0# BOARD AND ANY EXCESS PRESSURE EXERTED ONCOULD RESULT IN A DAMAGED RIBBON CONNECTOR0# BOARD

,IFT REAR OF TOP COVER AND DISCONNECT RCONNECTOR FROM DISPLAY 0# BOARD ! ORCONTROL 0# BOARD " DEPENDING ON WHETRIBBON CONNECTOR IS PART OF DISPLAY 0#OR IS A SEPARATE COMPONENT

2EMOVE TOP COVER FROM STERILIZER

" )NSTALLATION

#OAT MATING SURFACES OF FRONT PANEL LIP ACOVER WITH SILICONE SEALANT

0OSITION TOP COVER OVER STERILIZER WITHTOP COVER RAISED AND CONNECT RIBBON CO

TO DISPLAY 0# BOARD ! OR CONTROL 0#BOARD "

)NSTALL TOP COVER ON STERILIZER AND SECUSING TWO SCREWS AND FOUR SCREWS

)NSTALL STEAM BLOCK ON TOP COVER ANSECURE USING TWO SCREWS

#LOSE STERILIZER DOOR

)F THE STERILIZER CONTAINS A PRINTER INSTA2EFER TO /PERATION -ANUAL

4.3 Right Hand Side Panel Removal / Installation

! 2EMOVAL


2EMOVE TWO SCREWS &IGURE FROM TOPCOVER

SECTION IVMAINTENANCE / SERVICE INSTRUCTIONS


Figure 4-1. Top Cover Removal / Installation-!

1

2

3

4 567A

7B



22/128


Figure 4-3. Left Hand Side PanelRemoval / Installation

2EMOVE LEFT SCREW &IGURE FROM STEABLOCK

2EMOVE TWO SCREWS FROM TOP COVER

,IFT UP THE LEFT HAND CORNER OF TOP COVER

OUTWARD AND DOWN ON THE TOP EDGE OF THAND SIDE PANEL AND REMOVE LEFT HANDPANEL FROM STERILIZER

" )NSTALLATION

)NSERT TWO TABS OF LEFT HAND SIDE PANEL TWO SLOTS OF BASE

,IFT UP THE LEFT HAND CORNER OF TOP COVERTHE TOP EDGE OF LEFT HAND SIDE PANEL INPOSITION AND SECURE USING TWO SCREWS

)NSTALL LEFT SCREW ON STEAM BLOCK


-!

123 4

5 6

SLOT

TAB


0ULL OUTWARD AND DOWN ON THE TOP EDGE OF THERIGHT HAND SIDE PANEL AND REMOVE RIGHT HANDSIDE PANEL FROM STERILIZER

" )NSTALLATION

)NSERT TWO TABS OF RIGHT HAND SIDE PANEL INTOTWO SLOTS OF BASE

2AISE TOP EDGE OF RIGHT HAND SIDE PANEL INTOPOSITION AND SECURE USING TWO SCREWS

4.4 Left Hand Side Panel Removal / Instal-lation

! 2EMOVAL



12

3

4

SLOT

-!

TAB

Figure 4-2. Right Hand Side PanelRemoval / Installation



23/128


4.5 Back Panel Removal / Installation

! 2EMOVAL

$ISCONNECT POWER CORD FROM STERILIZER

2EMOVE RIGHT HAND SIDE PANEL 2EFER TOPARA

2EMOVE LEFT HAND SIDE PANEL 2EFER TOPARA

2EMOVE FOUR SCREWS &IGURE FROM BACKPANEL

0ARTIALLY REMOVE BACK PANEL BY SIMULTANEOUSLY PULLING DOWNWARD AND OUTWARD ON BACKPANEL

EQUIPMENT ALERT%NSURE THAT WIRES ARE COMPLETELY DNECTED BEFORE ATTEMPTING TO REMOVE

PANEL &AILURE TO DO SO COULD RESULT IN DAMASTERILIZER

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE AFUSE HOLDER ATTACHED TO THE BACK PANEL /N TSTERILIZERS TAG AND DISCONNECT TWO WIRES FRORECEPTACLE AND ONE WIRE FROM THE FUSE HOLDEOF PERFORMING STEP

/N OLDER UNITS TAG AND DISCONNECT THREE FROM TERMINALS OF RECEPTACLE AND R

BACK PANEL FROM STERILIZER /N NEWER USEPARATE BACK PANEL FROM UNIT AS FAR APOSSIBLE AND LAY IT ON ITS SIDE

" )NSTALLATION

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE AFUSE HOLDER ATTACHED TO THE BACK PANEL /N TSTERILIZERS REMOVE TAGS AND CONNECT TWO WIRRECEPTACLE AND ONE WIRE TO THE FUSE HOLDER IPERFORMING STEP

/N OLDER UNITS REMOVE TAGS AND CONNECTWIRES TO TERMINALS OF RECEPTACLE

0OSITION FLAP OF BACK PANEL BEHIND TOP AND SECURE BACK PANEL IN PLACE USING

SCREWS

)NSTALL LEFT HAND SIDE PANEL 2EFER TO PAR

)NSTALL RIGHT HAND SIDE PANEL 2EFER TO PA

4.6 Base Inspection Cover Removal / Installation

! 2EMOVAL

$ISCONNECT POWER CORD FROM OUTLET

$RAIN WATER FROM CONDENSING TANK

4URN STERILIZER ONTO ITS BACK

-!

1

23

4

5

FLAP

Figure 4-4. Back Panel Removal / Installation




24/128


2EMOVE TWO SCREWS &IGURE AND BASEINSPECTION COVER FROM BASE

" )NSTALLATION

)NSTALL BASE INSPECTION COVER ON BASE AND

SECURE USING TWO SCREWS

4URN STERILIZER UPRIGHT

2EFILL CONDENSING TANK WITH DISTILLED WATER

4.7 Bellows Assembly Removal / Installation

NOTE&IGURE SHOWS OLD STYLE BELLOWS 4HE PROCEDURE FORTHE NEW STYLE IS THE SAME

! 2EMOVAL

2EMOVE BACK PANEL 2EFER TO PARA

$ISCONNECT TUBE &IGURE FROM TEE

0ULL DOWNWARD ON BELLOWS ASSEMBLY TOREMOVE BELLOWS ASSEMBLY FROM CONDENSINGTANK

,OOSEN AND REMOVE TUBES AND FROMBELLOWS ASSEMBLY

-!

1

2

3

4

5

TUBEHOLE

Figure 4-6. Bellows AssemblyRemoval / Installation

" )NSTALLATION

#ONNECT TUBES AND TO BELLOWS ASSEMBLY

0OSITION BELLOWS ASSEMBLY AND INSERT T INTO TUBE HOLE OF CONDENSING TANK

#ONNECT TUBE TO TEE

)NSTALL BACK PANEL 2EFER TO PARA


-!

1

2

3

Figure 4-5. Base Inspection Cover

Removal / Installation



25/128


4.8 Condensing Tank Water Level SensorRemoval / Installation (Applies only toUnits with old style Control PC Boardwith EPROM Version M or Before)

NOTE5NITS WITH OLD STYLE CONTROL 0# BOARD WITH %02/-VERSION . OR AFTERor NEW STYLE CONTROL 0# BOARD DONOT HAVE A CONDENSING TANK WATER LEVEL SENSOR

! 2EMOVAL



2EMOVE BELLOWS ASSEMBLY 2EFER TO PARA

$ISCONNECT WIRE &IGURE FROM TERMI NAL

5SING 7ATER ,EVEL 3ENSOR 7RENCH TO HOLD FITTING LOOSEN NUT 2EFER TO 4ABLE FOR SPECIAL

TOOL

0ULL ASSEMBLED LEVEL SENSOR ROD FROMFITTING

2EMOVE NUT SILICONE TUBE AND CRIMP FROM LEVEL SENSOR ROD $ISCARD SILICONE TUBEAND CRIMP

5SING VISE GRIPS TO HOLD LEVEL SENSOR ROD REMOVE NUT AND TERMINAL FROM LEVELSENSOR ROD

" )NSTALLATION

5SING VISE GRIPS TO HOLD LEVEL SENSOR ROD INSTALL TERMINAL ON LEVEL SENSOR ROD ANDSECURE USING NUT

EQUIPMENT ALERT

4HE END OF THE SILICONE TUBE MUST EXTENDPAST NUT AFTER NUT IS INSTALLED )F IT ISNOT THE LEVEL SENSOR ROD WILL NOT FUNCTION PROPERLYBECAUSE THE TERMINAL WILL BE IN CONTACT WITH NUT

)NSTALL CRIMP NUT AND SILICONE TUBE ONLEVEL SENSOR ROD AND SECURE BY CRIMPINGCRIMP

Figure 4-7. Condensing Tank Water LevelSensor Removal / Installation

-!

1

2

3

4

5

6

78


)NSTALL ASSEMBLED LEVEL SENSOR ROD IN TING

5SING 7ATER ,EVEL 3ENSOR 7RENCH TO HOLD F TIGHTEN NUT 2EFER TO 4ABLE FOR SPE

TOOL

#ONNECT WIRE TO TERMINAL

)NSTALL BELLOWS ASSEMBLY 2EFER TO PARA


2EFILL CONDENSING TANK WITH DISTILLED WA



26/128


4.9 Temperature Sensor AssemblyRemoval / Installation

! 2EMOVAL


NOTE5NITS WITH OLD STYLE CONTROL 0# BOARD WITH %02/-VERSION . OR AFTERor NEW STYLE CONTROL 0# BOARD WILLONLY HAVE TWO WIRE HARNESSES TO DISCONNECT INSTEADOF THREE

$ISCONNECT TWO THREE WIRE HARNESSES &IGURE FROM TWO THREE TERMINALS

2EMOVE FLEX GUARD TUBING FROM TWO THREEWIRE HARNESSES

2EMOVE TEMPERATURE SENSOR ASSEMBLY FROMPRESSURE VESSEL

" )NSTALLATION

#OAT THREADS OF TEMPERATURE SENSOR ASSEMBLY WITH TEFLON TAPE

)NSTALL TEMPERATURE SENSOR ASSEMBLY INPRESSURE VESSEL

)NSTALL FLEX GUARD TUBING ON THREE WIRHARNESSES

#ONNECT THREE WIRE HARNESSES TO THREETERMINALS


4.10 Pressure Vessel Water Level SensorRemoval / Installation

! 2EMOVAL


2EMOVE WIRE TRAY RACK AND TRAY PLATE 2EPARA

$ISCONNECT WIRE &IGURE FROM TERMI

2EMOVE NUT AND TERMINAL FROM LEVELSENSOR ROD

2EMOVE NUT

EQUIPMENT ALERT$O NOT TRY TO PULL LEVEL SENSOR ROD BACK SIDE OF PRESSURE VESSEL $OING S

WILL DAMAGE LEVEL SENSOR ROD

0USH LEVEL SENSOR ROD THRU FITTING ANPRESSURE VESSEL AND REMOVE LEVEL SENROD

2EMOVE SPACER FROM LEVEL SENSOR ROD

2EMOVE SILICONE TUBE FROM FITTING $ISCARD SILICONE TUBE AND CRIMP

)F DAMAGED REMOVE FITTING FROM PRESSUVESSEL

" )NSTALLATION

)F REMOVED COAT FITTING WITH TEFLON TAINSTALL FITTING IN PRESSURE VESSEL

)NSTALL SILICONE TUBE AND SPACER ON LSENSOR ROD


Figure 4-8. Temperature Sensor AssemblyRemoval / Installation

-!

1

2

3

45



27/128


NOTE4HE ASSEMBLED LEVEL SENSOR ROD MUST BE INSTALLEDFROM THE INSIDE OF THE PRESSURE VESSEL

)NSTALL ASSEMBLED LEVEL SENSOR ROD IN FITTING

EQUIPMENT ALERT4HE END OF THE SILICONE TUBE MUST EXTENDPAST NUT AFTER NUT IS INSTALLED )F IT IS

NOT THE LEVEL SENSOR ROD WILL NOT FUNCTION PROPERLYBECAUSE THE TERMINAL WILL BE IN CONTACT WITH NUT

)NSTALL AND CRIMP CRIMP ON SILICONETUBE

)NSTALL NUT

)NSTALL TERMINAL ON LEVEL SENSOR ROD ANDSECURE USING NUT


)NSTALL WIRE TRAY RACK AND TRAY PLATE 2EFER TOPARA


4.11 Vent Solenoid Removal / Installation

NOTE3TEPS WILL VARY SLIGHTLY FOR - $ - $ UNITS 5SETHIS PROCEDURE AS A GUIDE

! 2EMOVAL

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE AMANIFOLD ASSEMBLY WHICH SECURES THE VENT SO2EFER TO THE PARTS LIST TO REMOVE THE VENT SOLTHESE STERILIZERS



4AG AND DISCONNECT TWO WIRES &IGURE FROM TERMINALS

4AG AND DISCONNECT TWO WIRES FROM TER

$ISCONNECT THREE TUBES THRU FROM ELBTHRU

2EMOVE TWO SCREWS FROM BOTTOM OFMANIFOLD ASSEMBLY

NOTE3PACER ! IS ONLY ON NEWER UNITS

2EMOVE MANIFOLD ASSEMBLY AND SPACER! FROM BASE

(OLD SCREW &IGURE AND LOOSEN NUT 4URN TERMINALS OUT OF THE WAY

2EMOVE ASSEMBLED VENT SOLENOID AND E FROM TEE

2EMOVE ELBOWS AND FROM VENT SOLENOID

-!

1

2

3

4

5

7

8

9

6

10

Figure 4-9. Pressure Vessel Water LevelSensor Removal / Installation




28/128


29/128


4.12 Fill Solenoid Removal / Installation

NOTE3TEPS WILL VARY SLIGHTLY FOR - $ - $ UNITS 5SETHIS PROCEDURE AS A GUIDE

! 2EMOVAL

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE AMANIFOLD ASSEMBLY WHICH SECURES THE FILL SOLENOID2EFER TO THE PARTS LIST TO REMOVE THE FILL SOLENOID ONTHESE STERILIZERS




4AG AND DISCONNECT TWO WIRES FROMTERMINALS

$ISCONNECT THREE TUBES THRU FROM ELBOWS THRU

2EMOVE TWO SCREWS FROM BOTTOM OFMANIFOLD ASSEMBLY

NOTE3PACER ! IS ONLY ON NEWER UNITS

2EMOVE MANIFOLD ASSEMBLY AND SPACER! FROM BASE

(OLD SCREW &IGURE AND LOOSEN NUT 4URN TERMINALS OUT OF THE WAY

2EMOVE ASSEMBLED VENT SOLENOID AND E FROM TEE

2EMOVE ELBOW AND TEE FROM FILLSOLENOID

2EMOVE ELBOW FROM FILL SOLENOID

" )NSTALLATION

#OAT THREADS OF TEE &IGURE AND ELBO AND WITH TEFLON TAPE

)NSTALL ELBOW ON FILL SOLENOID

)NSTALL ELBOW AND TEE ON FILL SOLENO

,OOSEN NUT 4URN TERMINALS OF FILL SOLE SO WIRES WILL CONNECT EASILY TO FILL SO

4IGHTEN NUT

#OAT THREADS OF ELBOW WITH TEFLON TAP

-!

1

2

3

4

56

7

8

9

10

11

12

13

12A

Figure 4-12. Fill Solenoid Removal / Installation


Figure 4-13. Fill Solenoid FittingsRemoval / Installation

1

2

345

TERMINALS

6

78

9

-!



30/128


(OLD SCREW AND LOOSEN NUT 4URN TERMINALS OUT OF THE WAY

)NSTALL ASSEMBLED ELBOW AND VENT SOLENOID ON TEE

4URN TERMINALS OF VENT SOLENOID SO WIRES WILLCONNECT EASILY TO VENT SOLENOID

(OLD SCREW AND TIGHTEN NUT

EQUIPMENT ALERT7HEN INSTALLING THE VENT SOLENOID AND THEFILL SOLENOID THE SIDE OF THE SOLENOIDS

MARKED ). NEED TO BE CONNECTED TO THE PRESSURELINES 2EVERSING SOLENOIDS WILL CAUSE SYSTEM FAILURE

)NSTALL SPACER ! &IGURE AND MANIFOLDASSEMBLY ON BASE AND SECURE USINGTWO SCREWS

#ONNECT THREE TUBES THRU TO ELBOWS THRU

#ONNECT TWO WIRES TO TERMINALS




4.13 Control PC Board Removal / Installation

! 2EMOVAL

2EMOVE RIGHT HAND SIDE PANEL 2EFER TOPARA

$ISCONNECT PRESSURE TUBE &IGURE FROMPRESSURE SENSOR

NOTE

5NITS WITH OLD STYLE CONTROL 0# BOARD WITH %02/-VERSION . OR AFTERor NEW STYLE CONTROL 0# BOARD WILLONLY HAVE TWO WIRE HARNESSES TO DISCONNECTINSTEAD OF THREE

$ISCONNECT TWO THREE WIRE HARNESSES FROMTWO THREE CONNECTORS

4AG AND DISCONNECT TWO WIRES FROM TER

4AG AND DISCONNECT TWO WIRES FROMTERMINALS

$ISCONNECT RIBBON CONNECTOR FROM CONTOR

4AG AND DISCONNECT NEUTRAL WIRE FROMTERMINAL

4AG AND DISCONNECT HOT WIRE FROM TER

$ISCONNECT PRINTER CABLE FROM CONNEC

$ISCONNECT DOOR SWITCH HARNESS FROM

CONNECTOR - - ONLY

4AG AND DISCONNECT TWO WIRES FROM PULSOLENOID TERMINALS

$ISCONNECT HEATER ELEMENT WIRE FROMCONNECTOR

NOTE0OSITIONS OF LOCKNUTS AND SCREWS ARE REVON NEWER UNITS

2EMOVE TWO LOCKNUTS &IGURE SCREWS AND CONTROL 0# BOARD AND CONTROL

BOARD BRACKET AS AN ASSEMBLY FROMBASE

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE THEGROUND WIRE ATTACHED TO THE CONTROL 0# BOAR7HEN NUT STARWASHER AND SCREW AREREMOVED GROUND WIRE WILL ALSO BE REMOVED

2EMOVE NUT STARWASHER AND SCREW FROM CONTROL 0# BOARD BRACKET

4URN THREE STANDOFF SCREWS TURN IN THCOUNTER CLOCKWISE DIRECTION AND REMOV0# BOARD AND INSULATOR FROM CONTROBOARD BRACKET




31/128



Figure 4-14. Control PC Board Connections

-!

1

4

6

7

8

14

17

2019

3

12

13

2

21

22

16

15

9

10

18

5

11

1

2

5 6

7

8

9

10

11 1213

14

1516

1718

20

21

22

19

4

3

OLD STYLEPC BOARD

NEW STYLEPC BOARD



32/128


)NSTALL CONTROL 0# BOARD AND CONTROL BOARD BRACKET AS AN ASSEMBLY ON BASAND SECURE USING TWO SCREWS AND LOC

#ONNECT HEATER ELEMENT WIRE &IGURE CONNECTOR

- - ONLY #ONNECT TWO WIRES ON PULSE SOLENOID

TERMINALS

#ONNECT WIRE HARNESS TO CONNECTOR

#ONNECT PRINTER CABLE TO CONNECTOR

#ONNECT HOT WIRE TO TERMINAL

#ONNECT NEUTRAL WIRE TO TERMINAL

#ONNECT RIBBON CONNECTOR TO CONNEC TO



NOTE5NITS WITH OLD STYLE CONTROL 0# BOARD WITH %VERSION . OR AFTERor NEW STYLE CONTROL 0# BOARDONLY HAVE TWO WIRE HARNESSES TO CONNECT IOF THREE

#ONNECT TWO THREE WIRE HARNESSES TO THREE CONNECTORS

#ONNECT PRESSURE TUBE TO PRESSURESENSOR

)NSTALL RIGHT HAND SIDE PANEL 2EFER TO PA

Figure 4-15. Control PC Board Removal / Installation

-!1

2

3

4

5

6

7

8

9

10

" )NSTALLATION

)NSTALL INSULATOR &IGURE AND CONTROL 0#BOARD ON CONTROL 0# BOARD BRACKET ANDSECURE BY TURNING THREE STANDOFF SCREWS TURN IN THE CLOCKWISE DIRECTION

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE THEGROUND WIRE ATTACHED TO THE CONTROL 0# BOARD BRACKET7HEN NUT STARWASHER AND SCREW AREREMOVED GROUND WIRE WILL ALSO BE REMOVED -AKESURE GROUND WIRE IS RE INSTALLED UPON INSTALLATION

)NSTALL SCREW STARWASHER AND NUT ONCONTROL 0# BOARD BRACKET

NOTE0OSITIONS OF LOCKNUTS AND SCREWS ARE REVERSEDON NEWER UNITS




33/128


" )NSTALLATION

0OSITION DOOR SWITCH IN DOOR SWITCHBRACKET

5SING IN PUNCH INSTALL TWO ROLL PINS

DOOR SWITCH BRACKET 2EFER TO 4ABLE SPECIAL TOOL

#ONNECT WIRE HARNESS TO CONNECTOR

)NSTALL RIGHT HAND SIDE PANEL 2EFER TOPARA


4.15 Pulse Solenoid Removal / Installation (M9 / M11 only)

! 2EMOVAL

2EMOVE CONTROL 0# BOARD 2EFER TO PARA

2EMOVE TWO SCREWS &IGURE FROM PULSSOLENOID

2EMOVE NUT AND SHOULDER SCREW ANDTHEN REMOVE PULSE SOLENOID AND LATCH

AS AN ASSEMBLY FROM PRESSURE VESSELBRACKET

5SING IN PUNCH REMOVE ROLL PIN ANDLATCH LEVER FROM PLUNGER OF PULSE SO2EFER TO 4ABLE FOR SPECIAL TOOL

" )NSTALLATION

5SING IN PUNCH INSTALL LATCH LEVER OPLUNGER OF PULSE SOLENOID AND SECUREROLL PIN 2EFER TO 4ABLE FOR SPECIAL T

#OAT SHOULDER SCREW WITH ,OCTITE

)NSTALL LATCH LEVER AND PULSE SOLENOID

AN ASSEMBLY ON PRESSURE VESSEL BRACKET3ECURE USING SHOULDER SCREW AND NUT

4.14 Door Switch Removal / Installation

! 2EMOVAL

NOTE5NITS PRIOR TO SERIAL NUMBER #: /- HAVE A

DIFFERENT SWITCH WELDMENT 3INCE THIS PROCEDURETAMPERS WITH THE PRESSURE VESSEL INTEGRITY IT SHOULDNOT BE ATTEMPTED UNTIL A -IDMARK SERVICE REPRESENTATIVE HAS BEEN CONTACTED


2EMOVE RIGHT HAND SIDE PANEL 2EFER TO PARA

$ISCONNECT WIRE HARNESS &IGURE FROMCONNECTOR

5SING IN PUNCH REMOVE TWO ROLL PINS FROM DOOR SWITCH BRACKET 2EFER TO 4ABLE FOR SPECIAL TOOL

2EMOVE DOOR SWITCH FROM DOOR SWITCHBRACKET


Figure 4-16. Door Switch Removal / Installation

-!



34/128


-!

1

2

3

4

5

67

8

Figure 4-18. Thermostat Removal / Installation

" )NSTALLATION

3LIDE THERMOSTAT INTO BRACKET AND ROTERMINALS AND TO A HORIZONTAL POSITI

0OSITION BRACKET AGAINST PRESSURE VESS

AND SECURE BY TIGHTENING TWO NUTS

#ONNECT WIRES AND TO TERMINALS AND

)NSTALL BASE INSPECTION COVER 2EFER TOPARA

2EFILL CONDENSING TANK WITH DISTILLED WA

NOTE4HE HOLES FOR THE TWO SCREWS ARE OBLONG )NSTALLSCREWS AT THE TOP OF EACH HOLE FIRST THEN ADJUSTDOWNWARD AS NECESSARY IF DOOR WILL NOT OPEN

0OSITION PULSE SOLENOID ON PRESSURE VESSELBRACKET AND SECURE IN POSITION USING TWOSCREWS

)NSTALL CONTROL 0# BOARD 2EFER TO PARA

4.16 Thermostat Removal / Installation

! 2EMOVAL


2EMOVE BASE INSPECTION COVER 2EFER TO PARA

4AG AND DISCONNECT WIRES AND &IGURE FROM TERMINALS AND

,OOSEN TWO NUTS AND PULL TOP OF BRACKET APPROXIMATELY IN FROM PRESSURE VESSEL

2OTATE TERMINALS AND TO A VERTICAL POSITIONAND SLIDE THERMOSTAT UPWARD AND OUT OFBRACKET

-!

PLUNGER

12

34 5

6

7

Figure 4-17. Pulse Solenoid Removal / Installation




35/128


4.17 Wire Tray Rack and Tray PlateRemoval / Installation

! 2EMOVAL


2EMOVE TRAYS

0ULL WIRE TRAY RACK &IGURE AND TRAY PLATE FROM PRESSURE VESSEL

" )NSTALLATION

0OSITION TWO REAR POSTS OF WIRE TRAY RACK INRACK HOLES OF TRAY PLATE

(OLD FRONT END OF WIRE TRAY RACK AT APPROXIMATELY A ANGLE FROM TRAY PLATE

NOTE)F WIRE TRAY RACK IS NOT RAISED INSTALLATION IS VERYDIFFICULT

)NSERT REAR END OF WIRE TRAY RACK AND TRAYPLATE AS AN ASSEMBLY IN PRESSURE VESSEL 0USH WIRE TRAY RACK AND TRAY PLATE AS FAR AS THEYWILL GO

)NSTALL TRAYS


4.18 Heating Element and GasketRemoval / Installation

! 2EMOVAL


2EMOVE BASE INSPECTION COVER 2EFER TO


2EMOVE TWO NUTS LOCK WASHERS ANDBRASS WASHERS

EQUIPMENT ALERT/VER BENDING MAY RESULT IN BROKEN ORCRACKED TERMINALS

NOTE4HE FOLLOWING STEP IS NECESSARY TO REMOVE THHEATING ELEMENT FROM THE PRESSURE VESSEL

3TRAIGHTEN TERMINALS SLIGHTLY FROM TH POSITION TO APPROXIMATELY A STRAIGHT

POSITION

2EMOVE BRACKET FROM PRESSURE VESSEL AND POSITION OUT OF WAY



2EMOVE HEATING ELEMENT AND SPACER ASSBLY FROM PRESSURE VESSEL

NOTE0ERFORM THE FOLLOWING STEP ONLY IF THE HEATINISNOT BEING REPLACED BUT DAMAGED GASKETSARE

2EMOVE TWO GASKETS FROM HEATING ELE M-!

12

3

HOLE

30

Figure 4-19. Wire Tray Rack and Tray PlateRemoval / Installation




36/128


EQUIPMENT ALERT(OLD HEATING ELEMENT FIRMLY IN POSITWHILE TIGHTENING NUTS /THERWISE DA

TO HEATING ELEMENT OR IMPROPER POSITIONING OELEMENT MAY RESULT !LSO SPACER ASSEMBLY MU

REMAIN ABOVE GASKETS )F SPACER ASSEMBLY ISINSTALLED UNDER GASKET LEAKING WILL RESULT

)NSTALL TWO BRASS WASHERS LOCK WASHEAND NUTS ON HEATING ELEMENT

EQUIPMENT ALERT/VER BENDING MAY RESULT IN BROKEN OCRACKED TERMINALS

"END TERMINALS SLIGHTLY BACK TO THEIR POSITION



)NSTALL WIRE TRAY RACK AND TRAY PLATE 2EPARA

)NSTALL BASE INSPECTION COVER 2EFER TOPARA

2EFILL CONDENSING TANK WITH DISTILLED WAT

4.19 Filter Removal / Installation! 2EMOVAL


NOTE4URN FILTER IN A CIRCULAR MOTION WHILE PULLINREMOVE

5SING VISE GRIPS REMOVE FILTER &IGURE FROM PRESSURE VESSEL

" )NSTALLATION

0OSITION FILTER IN PRESSURE VESSEL

" )NSTALLATION

)NSTALL TWO GASKETS ON HEATING ELEMENT

EQUIPMENT ALERT/VER BENDING MAY RESULT IN BROKEN OR

CRACKED TERMINALS

NOTE4HE FOLLOWING STEP IS NECESSARY TO INSTALL THE HEATINGELEMENT IN THE PRESSURE VESSEL

3TRAIGHTEN TERMINALS SLIGHTLY FROM THE PRESENT POSITION TO APPROXIMATELY A STRAIGHTER

POSITION

)NSTALL SPACER ASSEMBLY AND HEATING ELEMENT IN PRESSURE VESSEL

4URN STERILIZER ON ITS BACK

0OSITION BRACKET ON PRESSURE VESSEL

-!

1

2

3

4

5

6

7

10

8

9

Figure 4-20. Heating Element and GasketRemoval / Installation




37/128


5SING RUBBER HAMMER TAP FILTER LIGHTLY INTOPRESSURE VESSEL

)NSTALL WIRE TRAY RACK AND TRAY PLATE 2EFER TOPARA

4.20 Door Gaskets Removal / Installation

! 2EMOVAL


2EMOVE DAM GASKET &IGURE AND DOORGASKET FROM DOOR

" )NSTALLATION

)NSTALL DOOR GASKET IN GROOVE IN DOOR

NOTE3OME MODELS MAY HAVE TWO MOUNTING PINS ON DOORINSTEAD OF FLAP 3ECURE DAM GASKET BY PRESSING ONTOMOUNTING PINS

)NSTALL DAM GASKET BY INSERTING BOTTOM EDGEOF DAM GASKET IN SLOT OF DOOR GASKET ANDTUCKING TOP EDGE OF DAM GASKET UNDER FLAP OFDOOR


4.21 Display PC Board Removal / Installation

! 2EMOVAL

2EMOVE TOP COVER 2EFER TO PARA

2EMOVE SIX SCREWS &IGURE AND DISPLA0# BOARD FROM TOP COVER

)F DAMAGED REMOVE GASKET FROM TOPCOVER

" )NSTALLATION

)F REMOVED INSTALL NEW GASKET BY PEELPROTECTIVE BACKING OFF OF GASKET AND PRGASKET FIRMLY INTO POSITION ON TOP COVE

)NSTALL DISPLAY 0# BOARD ON TOP COVER SECURE USING SIX SCREWS

)NSTALL TOP COVER 2EFER TO PARA

-!

1

2

Figure 4-21. Filter Removal / Installation


-!

1

2

3

FLAP

SLOT

GROOVE

Figure 4-22. Door Gaskets Removal / Installation



38/128


NOTE4HE FOLLOWING STEP APPLIES ONLY TO UNITS WITHCONTROL 0# BOARD WITH %02/- VERSION - OR BEFOR5NITS WITH OLD STYLE CONTROL 0# BOARD WITH %VERSION . OR AFTERor NEW STYLE CONTROL 0# BOARD NOT HAVE WIRE AND TERMINAL

$ISCONNECT WIRE FROM TERMINAL

$ISCONNECT VENT TUBE FROM FITTING

NOTE0OSITIONS OF LOCKNUT AND SCREWS ARE REVEON NEWER UNITS

2EMOVE SCREW LOCKNUT AND CONDENSINTANK ASSEMBLY FROM BASE

" )NSTALLATION

NOTE&ILL TUBE MUST BE LINED UP WITH FITTING AT THI

BECAUSE IT WILL BE IMPOSSIBLE TO LINE UP AFTERAND LOCKNUT ARE INSTALLED

0OSITION CONDENSING TANK ASSEMBLY &IG ON BASE AND SECURE USING SCREW AN

LOCKNUT

#ONNECT VENT TUBE TO FITTING

-!

1

2

Figure 4-24. Condensing Tank Assembly Fill TubeDisconnection / Connection

1

2

3

4

-!

4.22 Condensing Tank AssemblyRemoval / Installation

! 2EMOVAL


4URN STERILIZER ONTO ITS BACK

$ISCONNECT FILL TUBE &IGURE FROM ELBOW


2EMOVE TOP COVER 2EFER TO PARA


2EMOVE BELLOWS ASSEMBLY 2EFER TO PARA

,OOSEN HOSE CLAMP &IGURE AND REMOVESIGHT DRAIN TUBE AND HOSE CLAMP FROMCONDENSING TANK ASSEMBLY

Figure 4-23. Display PC BoardRemoval / Installation




39/128


NOTE4HE FOLLOWING STEP APPLIES ONLY TO UNITS WITH OLD STYLECONTROL 0# BOARD WITH %02/- VERSION - OR BEFORE5NITS WITH OLD STYLE CONTROL 0# BOARD WITH %02/-VERSION . OR AFTERor NEW STYLE CONTROL 0# BOARD DONOT HAVE WIRE AND TERMINAL


)NSTALL HOSE CLAMP AND SIGHT DRAIN TUBE ONCONDENSING TANK ASSEMBLY 4IGHTEN HOSECLAMP

)NSTALL BELLOWS ASSEMBLY 2EFER TO PARA


)NSTALL TOP COVER 2EFER TO PARA

4URN STERILIZER ONTO ITS SIDE

#ONNECT FILL TUBE &IGURE TO ELBOW



4.23 Pressure Relief Valve Removal / Installation

! 2EMOVAL

2EMOVE CONDENSING TANK ASSEMBLY 2EFER PARA

$ISCONNECT TUBE &IGURE FROMELBOW

2EMOVE ELBOW FROM PRESSURE RELIEF

2EMOVE PRESSURE RELIEF VALVE FROM PRESVESSEL

" )NSTALLATION

#OAT THREADS OF PRESSURE RELIEF VALVE AELBOW WITH TEFLON TAPE

)NSTALL PRESSURE RELIEF VALVE IN PRESSURVESSEL

)NSTALL ELBOW ON PRESSURE RELIEF VALVE

#ONNECT TUBE TO ELBOW

)NSTALL CONDENSING TANK ASSEMBLY 2EFER PARA

-!

1

2

3

4

5

6 7

8

910

Figure 4-25. Condensing Tank AssemblyRemoval / Installation


-!

1

2

3

4

Figure 4-26. Pressure Relief ValveRemoval / Installation



40/128


41/128


NOTE4URNING THE ADJUSTING SCREW OF THE PRESSURE POTENTIOMETER IN THE CLOCKWISE DIRECTION RAISTERILIZER PRESSURE READING WHILE TURNING THSCREW IN THE COUNTER CLOCKWISE DIRECTION LOWSTERILIZER PRESSURE READING

4URN THE ADJUSTING SCREW OF THE PRESSUREPOTENTIOMETER &IGURE IN THE CLOCKWOR COUNTER CLOCKWISE DIRECTION UNTIL THON THE 02%3352% 03) DISPLAY MATCHES THEREADING OF THE 0RESSURE 'AUGE 4EST (ARNEWITHIN A TOLERANCE OF PSI K0A

2ECHECK THE MULTIMETER READING )T SHOULREAD 6$# 6$#

0RESS THE 34/0 BUTTON TO END THE TEST CALIBTION CYCLE AND ALLOW THE STERILIZER TO OPEN ITS DOOR 3EE &IGURE

$ISCONNECT THE LEADS OF THE MULTIMETER F4EST 0OINTS ! AND " &IGURE

$ISCONNECT THE POWER CORD FROM THE STERAND THEN REPEAT STEPS AND OF THIS PROC4HE READING SHOULD READ PSI K0A WITSTERILIZER DOOR OPEN )F NOT REPEAT STEPOF THIS PROCEDURE

$ISCONNECT THE POWER CORD FROM STERILIZE

$ISCONNECT 0RESSURE 'AUGE 4EST (ARNESS FROSTERILIZER 3EE &IGURE

)NSTALL RIGHT HAND SIDE PANEL


4URN ADJUSTING SCREW OF PRESSURE ZERO POTENTIOMETER &IGURE IN THE COUNTER CLOCKWISEDIRECTION UNTIL THE 02%3352% 03) DISPLAYREADS PSI K0A

4URN ADJUSTING SCREW OF PRESSURE ZERO POTENTI

OMETER IN THE CLOCKWISE DIRECTION UNTIL THE02%3352% 03) DISPLAY READS PSI K0A

CAUTION4HE MULTIMETER LEADS MUST BE CONNECTEDEXACTLY AS SHOWN IN THE ILLUSTRATION

#ONNECTING A LEAD TO THE WRONG SIDE OF THE RESISTOR ORWRONG PIN OF THE CHIP WILL RESULT IN AN INCORRECTADJUSTMENT

3ET THE MULTIMETER TO READ 6$# AT LEAST THE 6OLTS RANGE #ONNECT THE RED LEAD OF A MULTIMETER TO 4EST 0OINT ! AND THE BLACK LEAD OF AMULTIMETER TO 4EST 0OINT "

NOTE)N THE FOLLOWING STEP IF THE DIGITAL MULTIMETER BEINGUSED HAS ONLY THREE DIGITS ADJUST TO A READING OF 6$# AND THEN ADJUST AND SET TO WHERE THE READING JUST CHANGES TO 6$#

4HE MULTIMETER SHOULD READ 6$# 6$# )F MULTIMETER READING IS NOT 6$#

6$# ADJUST THE ADJUSTING SCREW OF THETEMPERATURE POTENTIOMETER IN A CLOCKWISE

DIRECTION TO LOWER THE VOLTAGE SETTING OR ACOUNTER CLOCKWISE DIRECTION TO RAISE THE VOLTAGESETTING UNTIL THE MULTIMETER READING IS 6$# 6$#

#LOSE THE STERILIZER DOOR

#ONNECT 0RESSURE 'AUGE 4EST (ARNESS TOSTERILIZER 3EE &IGURE 2EFER TO THE STERILIZER 3ERVICE AND 0ARTS -ANUAL FOR THIS SPECIALTOOL

0RESS THE 34!24 BUTTON TO START A TEST CALIBRA

TION CYCLE AND WAIT UNTIL THE TEMPERATURE ON THE4%-0 & 4)-% -). 3%#/.$3 DISPLAYREACHES & # 3EE &IGURE



42/128



Figure 4-28. Potentiometer Adjustments

NEW STYLEPC BOARD

OLD STYLEPC BOARD

/ & &

2

5

ADJUSTING

SCREWS

A

B

3

1

2

3

ADJUSTINGSCREW

B

A

1

2

3

ADJUSTINGSCREWS

-!



43/128


4.25 Display PC Board Lamp / Display / Button Check

$ISCONNECT POWER CORD FROM THE STERILIZ

0RESS AND HOLD DOWN THE ,)15)$3 AND 0!#+3BUTTONS SIMULTANEOUSLY WHILE CONNECTPOWER CORD TO THE STERILIZER 3EE &IGURE2ELEASE THE ,)15)$3 AND 0!#+3 BUTTONS

/BSERVE THE DISPLAY 0# BOARD LAMPS )N A LTO RIGHT SEQUENCE EACH LAMP ON THE DISBOARD SHOULD INDIVIDUALLY ILLUMINATE AEXTINGUISH )F ALL THE DISPLAY 0# BOARD LNOT ILLUMINATE AND THEN EXTINGUISH REPDISPLAY 0# BOARD 2EFER TO PARA

0RESS AND RELEASE THE 5.72!00%$0/5#(%3 ,)15)$3 0!#+3 34!24 34/0!.$ /. 34!.$"9 BUTTONS ONE AT A TIME ANDIN THIS ORDER

/BSERVE THE LAMPS THAT CORRESPOND WITH BUTTON )F ALL LAMPS DO NOT ILLUMINATE ILLUMINATED WHEN THEIR CORRESPONDING BPRESSED REPLACE THE DISPLAY 0# BOARD 2EPARA

/BSERVE THE PRESSURE AND TEMPERATURE TIMDISPLAYS )F THE PRESSURE AND TEMPERATUDISPLAYS DO NOT DISPLAY PRESSURE AND TE

TURE READINGS REPLACE THE DISPLAY 0# BO2EFER TO PARA

$ISCONNECT POWER CORD FROM THE STERILIZ

Figure 4-29. Connecting / Disconnecting PressureGauge Test Harness

1

2

-!

TUBE

PRESSURE GAUGETEST HARNESS

FITTING

To connect Pressure Gauge Test Harness to sterilizer:

1. Disconnect tube (1) from pressure sensor (2).2. Connect tube of Pressure Guage Test Harness

to pressure sensor (2).3. Connect tube (1) to fitting of Pressure Guage

Test Harness.

To disconnect Pressure Gauge Test Harness fromsterilizer:

1. Disconnect tube (1) from fitting of PressureGuage Test Harness.

2. Disconnect tube of Pressure Guage Test Harnessfrom pressure sensor (2).

3. Connect tube (1) to pressure sensor (2).




44/128


)F EXCESSIVE FORCE WAS REQUIRED TO OPEN PSURE RELIEF VALVE REPLACE THE PRESSURVALVE 2EFER TO PARA

NOTE)F THE PRESSURE RELIEF VALVE DOES NOT CLOSE COWHEN THE WIRE RING IS RELEASED PULL THE WIREAND RELEASE IT QUICKLY SO THE VALVE SNAPS BACPOSITION $O THIS UNTIL THE VALVE SEATS PROPER

2ELEASE WIRE RING OF PRESSURE RELIEF VALV4HE STEAM SHOULD VENT OUT OF THE PRESSVALVE UNTIL THE WIRE RING IS RELEASED 7WIRE RING IS RELEASED THE VALVE SHOULD STOPPING THE RELEASE OF STEAM

)F THE PRESSURE RELIEF VALVE WILL NOT REPROPERLY REPLACE THE PRESSURE RELIEF VATO PARA

)NSTALL TOP INSPECTION COVER

4.26 Pressure Relief Valve Check

2EMOVE THE TOP INSPECTION COVER &IGURE

WARNINGRefer to the operator manual forcomplete instructions on operating the

sterilizer. Failure to do so could result in severepersonal injury.

3ELECT THE 5.72!00%$ CYCLE AND START THECYCLE

DANGERPressure Relief Valve will be hot.Use a screwdriver or rod to pull the

wire ring. Do not pull the wire ring with barehands or burns will result. Steam will be ventedfrom under the rear of the sterilizer. To keep from

being burned, place a steam barrier (a rolled uptowel) around the bottom of the sterilizer.

7HEN THE hHEAT UPv PORTION OF THE CYCLE ISCOMPLETE AND THE ELAPSED TIME IS BEING COUNTEDDOWN ON THE DISPLAY 0# BOARD PULL ON WIRE RINGOF PRESSURE RELIEF VALVE WITH A SCREWDRIVER


Figure 4-30. Display PC Board Lamp / Display / Button Check (M9 / M11 shown)

-!

/. 34!.$"9

%22/2

34/0

$//2 !*!2

34!24

7!4%2 ,/7

0!#+3

#/-0,%4%

,)15)$3

$29).'

0/5#(%3

34%2),):).'

5.72!00%$

&),,).'

02%3352% 03)

4%-0 & < 4)-% -). 3%#/.$3


PRESSUREDISPLAY


BUTTON LIQUIDSBUTTON

PACKS

BUTTON

START

BUTTON

STOP

BUTTON

ON / STANDBYBUTTON



45/128


46/128



4.28 M9 / M11 Door Opening Test

NOTE4HIS TEST APPLIES ONLY TO UNITS WITH NEWER STYLE 0#BOARDS

&ILL CHAMBER WITH WATER;4O DO THIS START ANY CYCLE !FTER CHAMBER HAS FILLED WITH WATER THE 3TERILIZING ,%$ WILL ILLUMINATE=

$ISCONNECT POWER CORD

/PEN DOOR

-!

/. 34!.$"9

%22/2

34/0

$//2 !*!2

34!24

7!4%2 ,/7

0!#+3

#/-0,%4%

,)15)$3

$29).'

0/5#(%3

34%2),):).'

5.72!00%$

&),,).'

02%3352% 03)

4%-0 & < 4)-% -). 3%#/.$3


PRESSUREDISPLAY


BUTTONLIQUIDSBUTTON

PACKSBUTTON

STARTBUTTON

STOPBUTTON

ON / STANDBYBUTTON

0RESS AND HOLDSTOP POUCHES BUTTONSSEE &IGURE WHILE PLUGGING IN POWER C

0RESS AND RELEASE ALL BUTTONS FROM LEFTACROSS DISPLAY PANEL

#LOSE DOOR;4HIS WILL ACTIVATE ALL RELAYS STERILIZER IN SEQUENCE 0ULSE SOLENOIND AUTOMATICALLY OPEN DOOR WHEN TEST CYCCOMPLETE=

4O RERUN TEST REPEAT STEPS THRU

4O VERIFY PROPER OPERATION RUN A COMPLEWHEN TEST IS COMPLETE

Figure 4-33. M9 / M11 Door Opening Test



47/128

SECTION VSCHEMATICS AND DIAGRAMS


5.1 Wiring Diagrams

&IGURE SHEETS THRU ILLUSTRATE THE WIRING CONNECTIONS FOR THE - STERILIZER

&IGURE SHEETS ILLUSTRATE THE WIRING CONNECTIONS FOR THE - $ STERILIZER

Figure 5-1 (Sheet 1 of 3). M9 Wiring Diagram(Applies To Serial Numbers CZ1000 thru CZ1684, DB1000 thru DB1010, OM1000 thru OM5130,

DX1000 thru DX1170, DA1000 thru DA1001, and DY1000 thru DY1007)

-!

-IDMARK #ORPORATION 3& 2EV 0AGE 0RINTED IN 5 3 !

&IGURE SHEETS THRU ILLUSTRATE THE WIRING TIONS FOR THE - STERILIZER

&IGURE SHEETS ILLUSTRATE THE WIRING CONNTIONS FOR THE - $ STERILIZER

0RINTER

0RINTER#ONNECTOR

$ISPLAY 0ANEL0# "OARD

2IBBON #ABLE#ONNECTOR

/RANGE 'ROUND

'REEN 'ROUND

2ED 0OWER

"LUE "USY

7HITE $ATA

0#" 0RINTER(ARNESS

4EMPERATURE0ROBE !SSEMBLY

,EVEL3ENSOR !SSEMBLY

2ESERVOIR3ENSOR !SSEMBLY

"LUE

$OOR 3WITCH

$OOR 0ULSE3OLENOID

9ELLOW

'REEN

0#" (EATER(ARNESS

(EATING %LEMENT

./

#ONTROL0# 0ANEL

0#" !# 4HERMOSTAT(ARNESS

"LACK

7HITE

'REEN 9ELLOW OR'REEN

/VERHEATTHERMOSTAT

#ORDSET

! # #ONNECTOR2ECEPTACLE

' R E E N

&ILL 3OLENOID 6ENT 3OLENOID

"LACK

"LACK

2ED

2ED

2ED

" L A C K 2ESERVOIR

3ENSOR(ARNESS

'REEN

2ED"LACK

#HAMBER ,EVEL3ENSOR (ARNESS

" L A C K

6

2 E D

6 /

U T

7 H I T E ' R O U N D

&LEX 'UARD4UBING

(OT .EUTRAL

'ROUND

"LACK

,'5

5 3 ! #ONT %UROPE )TALIAN 3WISS 5NITED +INGDOM !USTRALIAN )SRAELI *APANESE

6 5NIT TO OHMS6 5NIT TO OHMS6 5NIT TO OHMS

6 5NIT OHMS6 5NIT OHMS6 5NIT OHMS



"LACK

"LACK

./4%3OME 3OLENOID #OILS MAY BE MARKED&72 &ULL 7AVE 2ECTIFIED5SE THE -OHMS SCALE TO MEASURE THESE COILS)F READING IS -OHMS OR ABOVE COIL IS'//$ )F /, IS DISPLAYED COIL IS "!$



48/128


-!

Figure 5-1 (Sheet 2 of 3) M9 Wiring Diagram(Applies To Serial Numbers CZ1685 thru CZ4590, DB1011 thru DB1149, OM5131 thru OM14723,

DX1171 thru DX1969, DA1002 thru DA1004, and DY1008 thru DY1138)


0RINTER

0RINTER#ONNECTOR



/RANGE 'ROUND

'REEN 'ROUND

2ED 0OWER

"LUE "USY7HITE $ATA

0#" 0RINTER(ARNESS



"LUE

"LACK

"LACK

$OOR 3WITCH

9ELLOW

'REEN

0#"(EATER(ARNESS

(EATING %LEMENT

./

#ONTROL0# 0ANEL

0#"!#4HERMOSTAT(ARNESS

"LACK

7HITE

'REEN9ELLOW

/VERHEATTHERMOSTAT

#ORDSET



"LACK

"LACK

2ED

2ED

2ED"LACK


" L A C K

6

2 E D

6 /

U T


&LEX 'UARD4UBING

(OT .EUTRAL

'ROUND

"LACK

,'.


6 5NIT TO OHMS6 5NIT TO OHMS6 5NIT TO OHMS



$OOR 0ULSE3OLENOID


./4%3OME 3OLENOID #OILS MAY BE MARKED

&72 &ULL 7AVE 2ECTIFIED5SE THE -OHMS SCALE TO MEASURE THESE COILS)F READING IS -OHMS OR ABOVE COIL IS'//$ )F /, IS DISPLAYED COIL IS "!$



49/128



-!

Figure 5-1 (Sheet 3 of 3) M9 Wiring Diagram(Applies To Serial Numbers CZ4591 thru Present, DA1005 thru Present, DB1150 thru Present,DX1970 thru Present, DY1139 thru Present, FD1000 thru Present, and OM14724 thru Present)





"LUE

$OOR 3WITCH

./

#ONTROL0# 0ANEL


"LACK

"LACK

2ED

2ED

"LACK#HAMBER ,EVEL3ENSOR (ARNESS

" L A C K

6

2 E D

6 /

U T


&LEX 'UARD4UBING

( O T

. E U T R A L

'ROUND

"LACK

0RINTER

0RINTER#ONNECTOR

/RANGE 'ROUND

'REEN 'ROUND2ED 0OWER

"LUE "USY

7HITE $ATA

0#" 0RINTER(ARNESS

2ED


"LACK

7HITE'REEN9ELLOW

/VERHEATTHERMOSTAT

6#ORDSET


,'.

9 E L L O W

' R E E N

0#"(EATER(ARNESS

(EATING %LEMENT "LACK

7HITE

'REEN9ELLOW

/VERHEATTHERMOSTAT

#ONT %UROPE )TALIAN 3WISS 5NITED +INGDOM !USTRALIAN )SRAELI *APANESE

6 #/2$3%45 3 !6 5NIT TO OHMS

6 5NIT TO OHMS6 5NIT TO OHMS



$OOR 0ULSE3OLENOID


"LACK

"LACK




50/128


Figure 5-2 (Sheet 1 of 2) M9D Wiring Diagram(Applies To Serial Numbers FF1000 thru FF1054, FG1000 thru FG1137)






"LUE

$OOR 3WITCH

9 E L L O W

' R E E N

0#" (EATER(ARNESS

(EATING %LEMENT

./

#ONTROL0# 0ANEL


"LACK

7HITE

'REEN 9ELLOW

/VERHEATTHERMOSTAT



"LACK

"LACK

/2!.'%

2ED

"LACK


" L A C K

6

2 E D

6 / U T


&LEX 'UARD

4UBING

( O T

. E U T R A L

'ROUND

"LACK

,'.

0RINTER

0RINTER#ONNECTOR

/RANGE 'ROUND

'REEN 'ROUND

2ED 0OWER

"LUE "USY

7HITE $ATA

0#" 0RINTER(ARNESS

/2!.'%

-!

6 5NIT TO OHMS

6 5NIT OHMS 6 5NIT OHMS




51/128


Figure 5-2 (Sheet 2 of 2) M9D Wiring Diagram(Applies To Serial Numbers FF1055 thru Present and FG1138 thru Present)






"LUE

$OOR 3WITCH

./

#ONTROL0# 0ANEL


"LACK

"LACK

/2!.'%

2ED

"LACK#HAMBER ,EVEL3ENSOR (ARNESS

" L A C K

6

2 E D

6 /

U T


&LEX 'UARD4UBING

(

O T

. E U T R A L

'ROUND

"LACK

0RINTER

0RINTER#ONNECTOR

/RANGE 'ROUND

'REEN 'ROUND2ED 0OWER

"LUE "USY

7HITE $ATA

0#" 0RINTER(ARNESS

/2!.'%

9 E L L O W

' R E E N

0#" (EATER(ARNESS

(EATING %LEMENT

"LACK

7HITE'REEN 9ELLOW

/VERHEAT4HERMOSTA

6 #/2$3%45 3 !

-!

6 5NIT TO OHMS

6 5NIT OHMS 6 5NIT OHMS

./4%3OME 3OLENOID #OILS MAY BE MARKED&72 &ULL 7AVE 2ECTIFIED5SE THE -OHMS SCALE TO MEASURE THESE CO)F READING IS -OHMS OR ABOVE COIL IS'//$ )F /, IS DISPLAYED COIL IS "!$



52/128


Figure 5-3. (Sheet 1 of 3) M11 Wiring Diagram(Applies to Units With Serial Numbers ES-1000 Thru ES-1346 And ET-1000 Thru ET1094)


0RINTER

0RINTER#ONNECTOR



/RANGE 'ROUND

'REEN 'ROUND

2ED 0OWER

"LUE "USY

7HITE $ATA

0#" 0RINTER(ARNESS



"LUE

$OOR 3WITCH

9ELLOW

'REEN

0#" (EATER(ARNESS

(EATING %LEMENT

./

#ONTROL0# 0ANEL


"LACK

7HITE

'REEN9ELLOW OR'REEN

/VERHEATTHERMOSTAT

#ORDSET


' R E E N


"LACK

"LACK

2ED

2ED

2ED

"LACK


" L A C K

6

2 E D

6 /

U T


&LEX 'UARD4UBING

(OT .EUTRAL

'ROUND

"LACK

,'

.


6 5NIT TO OHMS6 5NIT TO OHMS

6 5NIT OHMS6 5NIT OHMS

6 5NIT OH

Date post:	02-Apr-2018
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