ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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Company Profile
Ultrafil Air Systems (I) Pvt. Ltd.
Tel:91-9866551969-968,967,966,965,
040-27154354, 27173724
E-mail: [email protected],,web:www.ultrafil.net
Plot No.10/11, Road No.5, IDA Nacharam, Hyderabad-500076
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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THE COMPANY:-
Ultrafi l Air System (I) Pvt. Ltd. Hyderabad engaged in designing and
manufacturing highly precision air fi l ters for c lean room and HVAC
applicat ions clean room equipment, c leanroom turnkey projects and i ts
related products, val idation and calibration of cleanrooms.
A Professionally managed company by their highly experienced CMD.
Who is thoroughly knowledge about products need a special mention
Company is being recognized as leader in clean room products, with
speci fic strength in pharmaceuticals, biotech, research, e lectronics,
hospitals, food processing and other al l ied industries
?An IS0-9001-2000 cert i fied company with 16 years of dedicated service
to the Air Fi l trat ion Industries . Ultrafi l Air Systems (I) Pvt . Ltd. has bui lt
an impressive record of success in thousands of a ir Fi ltration
applicat ions. Currently, with more than 100 0 satisf ied cl ients. Ultrafi l
f i lters and related products are a proven name with excel lent
credentials .
The company has based i ts operations on certi f ied quali ty systems and
product test procedures and designs are based on internationally
accepted industry standards ISO1822.
Ultrafi l offers a variety of fi lter grades is made to order with customer
designation required Material that suits the requirement of the
particular application.
The company enjoys excel lent reputation earned on the success of its
designs, customer satisfact ion and providing products to meet the
exact specif icat ion of their customers. In the continuous endeavor to
achieve excellence in rendering services to cl ients al l efforts are
made to ensure that not o nly does each query receive a prompt
response but al l the jobs big or small receive equal attention.
At Ultrafi l the economic aspects of a l l the projects are crit ically
monitored and special effort and latest techniques are employed to
complete and del iver al l jobs on schedule.
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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Brief Profile of Key Personnel
In the year 1989 I have started my carrier as soon as completed of my
Education Diploma in Electrical Engineering from
Govt Polytechnic Col lege, Bidar Karnataka .and joined
Hardware tools shop in Balanagar, Hyderabad on
monthly salary of Rs .400per Month B asis have
worked there ti l l 1990. I have joined for other job
that is in marketing f ie ld that job is relate to f ie ld of
Pumps, Motors, Air Fil ters and instrument where, I
worked for a period of 1990 -1999.but I am not
sat isf ied with salary so I was searchin g for other job
to earn more money to maintain my family, so I have taken a chance to
make our own Empire.
In the 1999, 10th December, I have started business on the name of
Srivin Engineering Company at the rented premises at Padmarao Nagar
Secundrabad with no capita. While preparing for capital . I came to know
that value of money and employment for my business purpose .There
are so many Maharastrian people approached me for getting the job in
my company and that t ime I have real ize the problem of unemploy ment
Maharastrian. Who are l iving from out of Maharashtra so I have decided
to expand my business to generate the jobs and provide more job
opportunities for the Maharastrian people, while developing the
business we have purchased our own premises at Nacha ram in year of
2004.
We have started manufacturing of Air Fil ter on our own brand by the
name of ULTRAFIL AIR SYSTEMS and made progress in same fie ld by
providing employment for 25 Persons.
In the year 2011 we purchased our own manufacturing plant in
Nacharam IDA where we constructed area work 14000 SFT with modern
Cleanroom manufacture faci l ity where new altogether 60 No’s of
employees are working.
CHAIRMAN & MANAGING
DIRECTOR
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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We have planned our future business in cleanroom projects, Equipment
s which are used normally al l the hosp ital , pharma, research, defense,
e lectronic, food processing etc.
We wil l make our products in bulk manufacturing at our new plant
(Unit -II)where we planned for 25000 SFT manufacturing faci li ty with
required man power about 100 Nos.
Ms. Aarti Naik Director of Ultrafi l and Proprietor
UAS, She is basical ly graduate in arts with more than
10 Years’ experience in trading activity of
engineering products in her family owned of Srivin
Engineering Company. She is having excel lent
performance in production.
P lanning and product delivery within time. Further,
Mrs. Aarti Naik outgoing personali ty has made her an
important resources in situations where improved customer relat ions
and high performance team work are delivered .As a superior team
builder she has a huge fol lowers in her employees who want to work
under her guidance.
DIRECTOR
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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ABOUT US
WHO WE ARE
We take pleasure in introducing ourselves as a leading man ufacturer in
India for various. Types of Air fi lter & Cleanroom Products Systems We
are engaged in this business. Since last 16 Years. We manufacture
above range of products under various Third party Inspection
Agencies
WHAT WE MANUFACTURE
Our manufacturing activities relate to cleanroom process industries. Our
range of manufacturing of fi l ters, c leanroom equipment ’s , c leanroom
projects .
ORGANISATION
We are a growing organization comprising of 50 plus employees.
Our Factory: we have our manufacturing units at : - ULTRAFIL AIR
SYSTEMS (I) PVT .LTD. The above units are comprehensively equipped
with a l l the infrastructure to meet our custome rs highly critical and
demanding requirements of Air fi lters and Cleanroom Equipment
Systems.
QUALITY CONTROL & INSPECTION
Ours is an ISO 9001-2000 accredited Quali ty System Company. Strict
quality Control is maintained at each stage of Manufacture. The system of
stage wise inspection and various stages of manufacturing of individual
components for dimensions, quali ty and tolerances has enabled us to
maintain the best quali ty and interchangeabi lity of our product. The
major raw material uti l ized for the manufacturing of Fi l ter frame
material , f i l ter media, adhesive, Gasket, and other related accessories
These items are procured either indigenously from reputed
Manufactures and companies or imported with original Mil l cert i ficates
duly certi fied for physical properties, chemical composit ion and heat
treatment as per the standards and other appropriate applicable
standards. Besides they are further subjected to check testing for detai l
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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Physical and chemical evaluation at reputed in dependent laboratories by
our Inspection department to insure compliance with relevant ISO and
other applicable standards before taking for production.
The thrust of our quali ty control program for Air Fi lter Systems,
Cleanroom euipemnets is to ensure ther e compliance with the relevant
manufacturing standards l ike ISHARE.
PERFORMANCE TESTING
We check the every Hepa f i l ters l ike, Leak test (Scanni ng), Air Velocity,
Air Volume, Particle count, Pressure drop Pre / fine f i l ter we check Air
velocity, Air Volume Pressure drop, Eff iciency test , batch wise
EXPERIENCE RECORD
We have supplied more than 40000
Air fi lters (Design Systems) to various Industries l ike Pharmaceuticals,
Hospitals.Defence, and food pr ocess.
We feel proud to inform you that we are one of the only Air fi lter and
Cleanroom equipment ’s .
ACHIEVEMENTS
Manufacturer in SSI Sector who design and manufacture f i l ters with the
capacity range from 100 CFM to 4000 CFM and Pressure up to 75 mm of
WC.
Further, it gives us immense pleasure to inform you that Years back we
started our operation with a turnover of just few thousands and today
and we are a leading name for Dosing pumps & package systems.
SALES AND AFTER SALES SERVICE
Besides prompt d el iveries to give our
Valued cl ients l ike you the best after sales service we have our off ices
and resident representatives al l over in the country at Hyderabad,
Visakhapatnam.
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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ORGANIZATIONAL PROFILE
NAME OF THE COMPANY M/S. ULTRAFIL AIR SYSTEMS (I) PVT.LTD
REGISTERED OFFICE H.No: 4-7-12/17, plot no: 17,
Ravinrdra nagar,
Nacharam, hyderabad-500076
mobile : +919866551969, 68, 67,65,66,65,
Phone : 040-27154354, 27173724,
E-Mail : [email protected]
FACTORY ADDRESS : Plot no.10/11 Road no.5,
Ida Nacharam,
Hyderabad-500076
Phone : 040-27154354, 27173724,
Mobile : +919866551969, 68,67,66,65
E-Mail : [email protected] Website :
www.ultrafil.net
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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Name of the bankers Andhra bank
Name on account Ultrafil air Systems (I) Pvt.Ltd.
Account Number 087311100002722
Branch Nacharam, Hmt Nagar,
Hyderabad - 500 076
Branch code 000873
IFSC Code ANDB0000873
ESI number 52000451680000506
EPF number APHYD1290170000
Import /Export License. No. 0912028441
Factory license. No. RR: II /58 / 2014
Product Manufacture Air Filter for Cleanroom and HVAC,
Cleanroom Euipements projects.
Installed capacity Approx. Filters 100 numbers per day
And Euipements 4-5 per month
Group turnover 5 million Indian rupees
SSI registration no. 192/noc/a1/2014
Pan Card Number HYDV O1262 C
Service tax no. AABCU2662CEM001
Sales tax registration no. TIN VAT No. 36586320652
Man power
Managers 06
Engineers/ Executives 12
Inspectors 02
Supervisors 04
Skilled Works 15
Semi-Skilled Workers 10
commercial & administrative 04
Year of Establishment 2005 (Parent Company Established in 1999
And Starting of Production
Our Associates SRIVIN ENGINEERING COMPANY
(Responsible for complete Sales & Marketing Operations of the Group)
ULTRAFIL AIR SYSTEMS
(For services of Above Products)
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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INFRASTRUCTURE
PREMISE/OFFICE
FACILITIES
Total Area: 14000 SFT.
Dedicated Office Building
Conveniently located
Well equipped
COMPUTER FACILITIES
Over 30 Computer Systems
with Latest Upgrades.
Scanner/Copier
A3 Size Printers/ Scanner/
Copies
GENERAL FACILITIES
Conference Room
Telephone Intercom
Systems with ISD/STD/Fax
Facilities
DESIGN FACILITIES
Design office
Design Procedure followed
As per quality System ISO - 2000
Standards/Codes
ISO/EN
System of Preparation of Drawing As per
ISO 9001-200 System Procedure Manual &
our own Design facility Equipment with
AutoCAD & other Instruments.
HARDWARE FACILITIES
Computer Systems with complete Multimedia
and Latest Upgrades/Operating Systems,
A3 Size Printers/ Scanners/
Copiers
CD Write
Soft Ware Applications
OS-windows 7, XP
Microsoft Office 2000(Word, Excel,
Power point & Outlook Express
Microsoft Access
Tally Software for Accounting
ERP Software for Production and
Inventory arrangement
AutoCAD -2000 & Auto CAD inventor
Professional.
(Design Calculations S o f t w a r e )
Quick H e a l Antivirus
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QUALITY ASSURANCEP R O G R A M M E
FILTER & CLEANROOM EQUIPEMENTS
SCOPE
The scope of this Quali ty Assurance Program is to manufacture the fi lter
c leanroom equipment Systems and Its Components as per the dimensional
standards to maintain high rate of interchangeabi li ty and workmanship in
confirmation to various National and International Standards.
The purpose of Quali ty Assurance is to bridge the gap between the Quali ty
Control and the speci f ic technolo gies of the Company's manufacturing
activities. It to assure that quality p lanning and corrective act ions are
taken continuously with the optimization of manufacturing quali ty
products.
The materials used during fi l ter manufacturing are types of corr osive
L iquids. Quali ty Assurance Plan comprises of control and Systems to be
fol lowed during manufacture of each component so that an audit
mechanism is introduced during the manufacture i tself to produce a
product meeting the material speci ficat ion and their confirmations to ISO
and ISHARE Standards may be the case.
ORGANISATION
A Separate independent Quali ty Control Department functions under
the control of Quality Control Manager direct ly reporting to Managing
Director. A Q.C. Manager contro ls and governs he whole systems. He
maintains al l the records of the products and is assisted by the Inspectors
who inspect the material at di fferent stages of manufacturing&
Fabrication. Chemical test ing of the material . Final machining &
Fabrication is carried out at our works under the Q.C. Supervision.
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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MATERIALS CONTROL PROCEDURE
On receipt of raw material , a Quality Control Inspector checks al l the
materials visual ly for any surface defects. A Dimension check is
carried out to see if the dimensions are as per the required code. The
manufacturer's test certi f icate is scr utinized and identi f ied with the
material . A chemical check is carried out on one sample from the lot/plate
to veri fy the authenticity of Test cert i ficate. In case the material is
acceptable a control number is assigned and punched on each Lot /plate.
Other bought out components which are purchased from the open market
also pass through the same inspection channel. A code number is assigned
and punched on component i f found acceptable.
MANUFACTURING PROCESS CONTROL PROCEDURE
During the process al l the components, that are manufactured or
fabricated from various accepted raw -materials, pass through different
stages of inspection. Required sub -contract ing faci li ty has been
arranged for initial process of various after having finished al l the
machining operations and thorough Inspection checks, the components
and then i t shi fted to the assembly department. Prior to assembly
inspection is once again conducted with the help of appropriate
observation to confirm dimensional stabi li ty & conformance to relevant
codes and standards.
TESTING
As the leader and originator of the high f low performance air fi lter we
feel i t is important to also be a leader in scienti fic test ing of air f i l tration
products in order to provide consumers with the best products avai l able.
With al l of the air fi l ter media testing we have performed we have yet to
f ind any that provides a better balance of air f low, f i l tration effic iency,
and capacity than our oi led cotton media air fi lters. Select one of the l inks
below to learn more ab out the di f ferent types of test ing performed in
Ultrafi l c leanroom laboratory, test facil i t ies, and independent cleanroom.
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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INSPECTION & TEST P LAN
(Air Filter)
SR.No.
Activities
Certificat
es /
Reports
to be
submitted
Inspection By
UASIPL TPI Client
A
Filter (Minipleat /Deep Pleat)
1
Filter frame ,Filter media
Adhesive ,Gasket
Material
Test √
Performance Test
a. Air velocity /Air volume
,Pressure drop
b. b Leak test Scanning
c. Efficiency check
Test
report
√ √
Test
report √ √ √
Test
report √
√
Dimensional and visual
Inspection ,diagonal check
√
B Pre fine Filters
Filter frame ,Filter media
Adhesive ,Gasket
Material
Test √
2
Performance Test
d. Air velocity /Air volume
,Pressure drop
e. b Leak test Scanning
f. Efficiency check
Test
report
√
√
√
3
Dimensional and visual
Inspection ,diagonal check
Test
report √
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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Pollution Control
Control Water Treatment
Synthetics and Fibers
Petroleum
Pharmaceuticals
Power Projects
Oil Refineries
Atomic Energies.
Chemicals.
Edible Oils
Petrochemicals
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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.
RECOGNITION
M/S. Air Win Services
M/S. Allied Concepts
M/S. Advanced Clean Air Technologies,
M/S. ALPLA India Pvt. Ltd.
ASHRAE CLEAN ROOM PRESENTATIONS PVT
ANVIN AIRCON PVT LTD.,
AIR - TECH SYTEMS
M/S. BLUE STAR LIMITED
M/S. Bio-safe Healthcare systems Pvt ltd
M/S. Cool-Aid Technologies
M/s. Clean Air Solutions
M/S. Class Air Engineering Services
M/S. Climatic Air control
CLEANROOM FILTERS & SERVICES
Cushman & Wakefield PMSI Pvt. Ltd.
Pharma Air Control Engineers
M/S. Divyasree Associate
M/S. EVERGREEN FILTERS
M/S. Fine Air Systems
M/S. GLOBAL SCIENTIFIC
GlaxoSmithKline Consumer Healthcare Limited
M/S. Green air Systems (revac Systems)
M/S. HEPA FILTERATION SYSTEMS
INVENTAA CHEMICALS LIMITED
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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M/S. INVENTUS AIRCON (P) LTD
M/S. Kanchan Filtration
M/S. Limpio Technologies
LAMINAR FLOW SYSTEMS
M/S. MAK CLEAN AIR SYSTEMS PVT LTD
M/S. MICROFLOW DEVICES INDIA PRIVATE LIMITED .
M/S.Nviron Development solutions
M/S. PHARMA ENGINEERS
M/S Dr Reddy’s Laboratory
M/S. Platinum pharma tech
M/S. Sai Ram Innovative Technologies
M/S. S. Comfort Systems Pvt Ltd
Sri Modular Clean Rooms
SPAN INSTRUMENTS
Shakuntala Engineering
M/S. TWIN CITIES MINERAL WATERS PRIVATE LIMITED
M/S.VINAIR SYSTEMS P LTD
M/S. Platinum pharma tech
M/S. PHARMA ENGINEERS
M/S.Nviron Development solutions
M/S. WINDSOR INDUSTRIES
M/S. Sree Clean Air Technologies
M/s .Platinumpharmatech
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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STRENGTH
PEOPLE Experienced dedicated & committed w o r k force.
TECHNOLOGY Capability in design & precision
engineering related to filters/ clean room technology.
COMMITMENT To meet product delivery schedule cost & quality.
INFRASTRUCTURE State of a r t engineering o f f i c e &
Manufacturing f a c i l i t y .
RESPONSE Promptness irrespective o f small or big job.
FLEXIBILITY To adapt to special client's requirements.
INTERNATIONAL TIE UPS Technology t ie up & co-operation in
Engineering s e r v i c e s .
ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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ULTRAFIL AIR SYSTEMS INDIA PRIVATE LIMITED.
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PRODUCT S
ULTRAFIL make prefine and Superfine filters Box/Flange type in MS powder coated Frame in
Microvee or Rod type construction having Washable/Cleanable media.
(HDPE OR SYNTHETIC NON OVEN polyester needle punch felt or high loft wadding thermal
bonded)
List for Pre Fine Air Filters
Ultrafil make Superfine Filter Efficiency 99% down to 3 micron Grade F7/ EU7 (500 cfm
per cubic)
Size (mm) Capacity
(CFM)
Capacity (CMH)
610x610x305 2000 3400
610x610x150 1000 1700
508x508x150 700 1190
610x305x305 1000 1700
610x150x305 500 850
610x150x150 250 425
Ultrafil make Fine filters (99% Efficiency down to 5 microns)Grade F5/ EU 5( 500 cfm
/cubic feet)
Size (mm) Capacity (CFM) Capacity (CMH)
610x610x305 2000 3400
610x610x150 1000 1700
508x508x150 700 1190
610x610x50 340 578
505x505x50 240 408
610x305x305 1000 1700
610x150x305 500 850
610x150x150 250 425
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List for Pre Fine Air Filters
Ultrafil make Pre FILTERS (90% Efficiency down to 10 microns)Grade G4/ EU 4 ( 800 cfm
per cubic feet)
Size (mm) Capacity
(CFM)
Capacity (CMH)
610x610x305 3200 5440
610x610x150 1600 2720
508x508x150 1100 1870
610x610x50 540 918
505x505x50 370 629
610x305x305 1000 1700
610x150x305 500 850
610x150x150 250 425
Ultrafil make Fine filters (99% Efficiency down to 5 microns)Grade F5/ EU 5( 500 cfm
/cubic feet)
Size (mm) Capacity
(CFM)
Capacity (CMH)
610x610x305 6000 10200
610x610x150 3000 5100
508x508x150 3000 5100
610x610x50 1450 2465
505x505x50 1000 1700
FAN FILTER UNIT RICE LIST
S.NO
OVER ALL SIZE IN MM
FILTER SIZE IN MM
GRADE
FLOW/
CFM
MODEL
1 1220 X 610 X 230
1220 X 610 X 70
H-14 800 CFM UFFU4270/1/2
2 1220 X 610 X 250
1220 X 610 X 90
H-14 1000 CFM UFFU - 4290
3 915 X 610 X 230
915 X 610 X 70 H-14 600 CFM UFFU- 3270
4 915 X 610 X 250
915 X 610 X 90
H-14 750 CFM UFFU - 3290
5 610 X 610 X 230
610 X 610 X 70 H-14 400 CFM UFFU -2270
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LIST OF HEPA FILTER STANDARD DEEP PLEAT TYPE CONSTRUCTION.
S.NO SIZE IN MM GRADE In Standard. (Flow cfm)
In premium (Flow cfm)
In Super fine (flow cfm)
1 305x305x150 H13 125 180 250
H11 250 350 400
2 305X305X300 H13 250 375 500
H11 500 600 800
3 457X457X150 H13 280 420 500
H11 560 750 950
4 457X457X300 H13 560 750 1000
H11 1120 1500 2000
5 610X610X150 H13 500 650 1000
H11 1000 1300 1600
6 610X610X300 H13 1000 1500 2000
H11 2000 2700 3500
7 760X610X150 H13 625 930 1250
H11 1250 1675 2200
8 760X610X300 H13 1250 1875 2500
H11 2500 3750 4500
9 915X610X150 H13 750 1000 1350
10 915X610X300 H13 1500 2250 3000
11 1220X610X150 H13 1000 1500 2000
12 610x305x305 H13 500 650 1000
H11 1000 3600 1600
13 610X305X150 H13 250 375 500
H11 500 600 800
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Ultrafil make Minipleat Hepa filter in aluminum anodized frame Box type eff: 99.995%
down to 0.3 micron H14 grade, media imported glass fiber paper in Minipleat construction
with fused plastic welding, both side aluminum powder coated media protection grid with
polyurethane endless gasket of following sizes. Initial pressure drops 25mm WC.
SR. No
SIZE IN MM
GRADE
FLOW CFM
1 1220x610x69 H14
800
2 1220x610x90 H14
1000
3 915x610x69 H14
600
4 610x610x90 H14
500
5 610x610x69 H14
400
6 915x610x90 H14
750
7 610x305x69 H14 200
8 610x305x90 H14
250
9 305x305x69 H14
100
10 305x305x90 H14
125
11 610x610x150 H14
1000
12 610x305x150 H14
500
13 450x450x90 H14
300
14 450x450x69 H14
225
15 760x610x90 H14
625
16 915x1220x69 H14
1200
17 1220x1220x69 H14
1600
18 915x915x69 H14
900
19 915x762x69 H14
750
20 915x762x90 H14
1000
21 610x150x90 H14
125
22 610x150x69 H14
100
23 457X457X150 H14 600
24 1220x457x69 H14 600
25 1220x457x90 H14 750
26 915x457x69 H14 450
27 915x457x90 H14 570
28 610x457x69 H14 300
29 610x457x90 H14 375
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HEPA FILTER (High efficiency Particulate Air Filter
Frame : GI Powered coated, Aluminum anodized / St. Steel, Box /Flange
Type.
Adhesive : Epoxy based adhesive used for leak proof
Joint between media and casing.
Temperature : Recommended for operating temperature:
& Humidity up to 120OC.
: Recommended for operating Humidity: Up
to 100%RH
Performance : Recommended for minimum operating efficiency of 99.97% down
To Particle Size of 0.3 micron by using DOP (Di-Octyle- Phthalate/PAO).
Product Range : Filters are available with air handling capacity in the range of 170
Cubic Meter / hr. (100 CFM) to 3400 cubic meter /hr. (2000 CFM).
Construction : Filter media is 100% micro – glass fiber paper imported with high
Repellence and temperature resistance. This medium is folded into deep
water Pleats and separated by machine uniform flow throughout the
filtering area Low resistance, ensures uniform dust loading and allows
high flow rate.
Minipleat HEPA /ULPA Filter
Minipleat heap filter class. H10 to H14, EU 15 & EU 16 Anodized aluminum
profile frames, Plastic frames, endless foamed sealing. Laminar Flow
protection grid.
Micro fine fiber-glass paper is pleated fully automatically to produce filter
packs of different sizes. The individual folds are spaced by means of fused
plastic threads and simultaneously lead the
Packs the required stability. Fields of application up to max 80oC and max
relative humidity 100%.
Frame : Aluminum / GI / CRCA Anodized / SS304.
Type : Box / Flange.
Gasket : Polyethylene / equivalent
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High Temperature HEPA Filter Ultra High temperature Filters are used for air filtrations
application where temperature is beyond 100oC to 400oC
Filter pack is constructed by pleating a continuous sheet of
fiber-glass paper media with Aluminum separators.
Frame : Aluminum / SS304, Box / Flange Type.
Range (air flow) : 250 to 2000 CFM (H10 to H14)
Gasket : Polyethylene Glass rope / Silicon / Ceramic based.
Adhesive : Ceramic based, Silicon based High temperature.
Pre Fine and Superfine Filter Frame : MS Powder Coated / Painted, Aluminum,
St. Steel, Box / Flange Type
Adhesive : Epoxy based adhesive used for leak proof joint
between media and Casing.
Gasket : Felt / Neutral rubber / PE Foam gasket as
Per customer choice for Sealing on its
Mounting frame.
Temperature : Recommended for operating temperature: up to 75OC.
Recommended for operating Humidity: Up to 100%RH High
Temperature against Order.
Cleaning : Washable by detergent / Water Solution or by Air / Vacuum
Cleaner As per design.
Product Range: Filters are available with air handling capacity in the range of
170 Cubic meter / hr. (100 CFM) to 3400 cubic meter / hr. (2000 CFM).
Construction : Filter grade from G3 to F9 (20 micron to 1 micron) Plated HDPE
Mesh or special grade felt are used in Pre-filters, which have
Filtration Capacity for 10 micron and larger size particles. Non-
woven filter Fabric is used in fine or Microvee filters which have
filtration Capacity for 5 micron and larger particles, in both washable
as well As non-washable type.
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Pocket Filter –Grade G4 to F9
The Pocket filters are ultrasonic welded design not stitched at the seams therefore no chance of
leakage. These filters are designed to handle large flow,
high efficiency, low resistance + high
Dust holding capacity.
Frame : GI Aluminum, anodized or
Powder
Coated flange or box type.
Gasket : Polyethylene, Foam, Rubber
Media : Non-woven synthetic / Glass
Fiber.
Temperature & Humidity : Recommended for operating temperature: up to 75OC.
Recommended for operating Humidity: Up to 100%
Cleaning : Washable by detergent / Water Solution or by Air / Vacuum
Cleaner As per design.
Paint Arrestance Filter
Ceiling Filter : Progressive structure to the clean air side, with or
Without scrim back In F5 Grade polyester woven fabric.
Floor Filter: Glass Fiber Media Continuous bonded 50 to 100mm thick.
Gasket : Polyethylene, Foam, Rubber
Media : Non-woven synthetic / Glass fiber
Temperature & Humidity : Recommended for operating temperature: up to 75OC.
Recommended for operating Humidity: Up to 100%
Cleaning : Washable by detergent / Water Solution or by Air / Vacuum.
Cleaner as per design
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Filter Media, Rolls and Pads:
Grade G2 to F9 available in synthetic Polyester, Glass fiber poly
urethane foam, high efficiency, Low pressure drop high
dust holding capacity, media thickness 12 mm to 80 mm
available in required size pads Rolls width 1 to 2.2 mtrs.
Length 10 to 20 mtrs.
Applications: Air handling units Air conditioning,
Clean room, ventilation systems, kitchens hoods, Paints
spray cabins electrical panels.
Activated carbon filter
Activated carbon is used for absorption of gas
organics Impurities, filtration of odors, gaseous
pollutants, and particles. Filter grade G3 to F9, Flange
as well box construction filter Frame in Aluminum, G,
I Powder coated, and Stainless Steel. Extended surface
rigid air filter with activated charcoal
Application: Hotel, Hospital Diagnostics, Laboratories, Research Center,
Chemical Lab etc.
Filter Bags
Filter bags based on precision needle felt ensure higher flow
rate capacity compared to cartridge type filter available in wide
range of media for compatibility and inter changeability against
available reputed makes suitable for high temperature,
Application: Cement Plant, Power Plants, Process Industries
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Fan Filter Unit (FFU)
Self-powdered FFU with Minipleat HEPA FILTERS
.Lowest Noise level meets class 100 specs as per
international standards. Available in anodized
aluminum and stainless steel .construction of various
sizes.
Terminal Hood Filter and Disposable Ceiling Module
Filter
Construction Stainless steel / Powder coated, Aluminum
anodized housing Minipleat grade H14 Eff: 99.995% down
to 0.3 Micron Standard size: 1 X 1, 2 X 2, 2 X 3 & 2 X 4 other
sizes on request.
Air Curtains
An Air Curtains is also referred as an invisible door or a
door made of fast flowing air. It’s a machine which blows
controlled flow air at medium / high speed to create an air
seal. This flow of air prevents outside hot / cold air,
Humidity, insects, dust, bad door, dirt, smoke etc. From
entering into the premises.
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ULTRA VEE TYPE FILTES
High efficiency and dust holding capacity
Water resistance media
Extended media area
Sturdy construction
Fully Incinerable
Grades : F9 to H14
Range : 250 CFM to 2000 CFM
Type : Box / Flange
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LAMINAR AIR FLOW WORK STATION
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(VERTICAL/HORIZONTAL)
Construction made of laminated Ply Board / Epoxy Powder coated Steel / stainless steel.
Standardized air handling Components and filters UV light, Low noise fan Filter unit.
Class 10 Working Condition.
Available in size of 2x2, 4x2, 6x2 and as per client’s requirement.
PASS BOX (static / Dynamic Type)
Excellent to avoid cross Contamination
Construction in stainless steel and powder coated Material.
Inter locking Electro – magnetic type UV light.
Door view panel double glass flush on both side.
Magnahelic gauge in lieu of inclined tube manometer
Velocity at discharge of HEPA FILTER 0.45 ± 0.05 m/s
(90 ± 10 FPM) Filter HEPA U13.
DISPENSING /SAMPLING BOOTH
(Exhaust / Recirculatory type)
These units maintain surrounding environment free from powder
particles, provide clean environment for their Dispensing and also protect
the operator.
Available in Steel powder coated and Stainless Steel material with
Front PVC strip / vinyle curtain, UV light, low noise level.
Class 100 working Condition.
Working Space : 4’x3’x6.5’ WDH
4’x4’x6.5’ WDH
6’x4’x6.5’ WDH
And Custom designed as per required.
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AIR SHOWER (TOP / SIDE MOUNTED)
Air Shower is an enclosed chamber where clean air Jets Shower at the
person or material at velocity between 6000 to 8000 FPM and remove
contaminants entry and exit .Doors are locked conditions during shower
cycle and are interlocked at other times.
Construction: CRCA powder coated / Stainless Steel and laminated
Board, Standard and custom made sizes available
BIO SAFETY CABINET
Construction Laminated Ply board .Steel Powder coated &
Stainless Steel material.
Designed for use with bio-safety levels 1,2 &3.HEPA filters for
supply and exhaust.
Class 100 sterile atmosphere over work area.
Alarm for excessive shutter opening
External exhaust for the laboratory (Optional) Low Noise level
between 60-70 db. UV .Lights Standard size 6x2, 4x2 and other
size on request.
GARMENT CABINET
Storage cabinet are designed for storage of clean room
garments and material.
Construction Laminated Ply Board, Steel Powder coated,
Stainless Steel Class 100 Cleanliness.
Low noise level, UV Lights
Door Glass sliding type / hinged type Double skin Pre
filter Washable HDPE.
Post Filter HEPA EU-13, Standard and Custom
made sizes
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TERMINAL HOOD FILTER AND DISPENSABLE CEILING MODULE FILTER
Construction stainless Steel /Powder coated, Aluminum anodized housing.
Minipleat HEPA Filter grade H14 Efficiency 99.995% down to 0.3Micron standard size 2x2,
2x3, & 2x4 other sizes on request.
AIR HANDLING UNITS (AHU)
AHU are designed for clean room / HVAC Application. Single skin, double skin PUF
insulated Modular construction provided with 3 stages filtrations Stainless Steel drain tray
and gauges to monitor the pressure drop across the filters, variable frequency drive
microprocessor based control system provided to control the speed of blower with respect
to room temperature and differential pressure
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ULTRAFIL METAL DOOR SETS
Doorsets are specially trailered to critical requirements of the market with special
attention
to the use of galvanized/stainless steel. Ultrafil metal Doorsets are available in different
configurations to achieve varying requirements of our clients. In addition to single leaf
and double leaf frames, with removable over panels, borrowed light and glazing can be
introduced.
CLEAN ROOM DOOR
Clean Room door is manufactured from galvanized /stainless steel sheets with lock
formed edges. Insulated and bonded with honeycomb paper, mineral wool or
polyurethane foam a rigid flush fitting with innovative flush double glazed finished in
pure / epoxy polyester powder coating forming a smooth surface finish.
INDUSTRIAL DOOR
Heavy duty industrial metal doorsets are available in size up to 3000 mm wide and 3000
mm in high. Doors are capable of accepting glazing in many configurations with air vents
louvers
And a wide range of hardware. Doors are pure/epoxy polyester powder coated
achieving a coating thickness forming a smooth surface.
ACOUSTIC DOOR
Acoustic Door is designed to reduce sound transmission between rooms and to provide
sound privacy in any architectural environment. Ultrafil offers acoustic doors with
special lining, seals and structurally bonded cores to achieve high level of sound
reduction. Consult the design office for further information.
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ULTRAFIL METAL DOORSETS AND FRAMES
DESCRIPTION : Ultrafil Metal Doorsets and Frames
CONSTRUCTION : Door leaf 0.8 mm/1.0 mm thick zinc coated galvanized steel
Sheet. Lock formed profile with internal stiffeners, hinge
reinforcing, hardware mounting pleat and lock protection.
Doorframe from 1.2 mm thick galvanized steel with mitered and
welded corners, frame straps, Hinge reinforcing plates, fixing plates
and hardware mounting plates.
INSULATION : Door leaf filled with either mineral wool, honeycomb paper
Polyurethane foam.
FINISH : Pure/Epoxy Powder coating.
FIXING : Fixing through frame by expansion bolt and Mortar straps.
FRAME ASSEMBLY : Welded construction with frame spreaders.
Bolted frame construction.
Knock Down frame construction for wrap around frames.
GLAZING : 5.0 mm thick glass on both side in door leaf /one glass in middle.
SIZES : Up to 2.1 Mtrs high 2.0 Mtrs wide subject to test limitations.
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CLEAN ROOMS
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ULTRAFIL MODULAR CLEAN ROOM PARTITIONING SYSTEMS
Ultrafil Clean Room Partitioning System is designed for ease in installation and a practical
functionally, while maintaining a modular flexibility to interchange through ease of demount
ability. Whether you are adding-on modifying an existing facility, or a constructing a new
facility, the Ultrafil panel system offers material to suit your specific application.
The Ultrafil system can be integrated with a wide range of a new or existing system to
coordinate any clean room facility or manufacturing environment. Simplified construction
methods and our progressive/non-progressive system will help our clients minimize
Overall construction time.
GI powder coated clean room (GI)
Glass Reinforced polymer clean room (GRP)
Pre-printed GI clean room
Ultrafil Metal Doorsets
Industrial doors
Clean room doors
Acoustic door
Clean Rooms are designed to provide this by meeting purity classes based on ISO and DIN
standard, as appropriate to a given application.
MODULAR CLEAN ROOM SYSTEMS
PANEL WIDTH : 1200mm, 1120 mm and 800 mm as standard. Panel thickness
60/80/100/160/mm ability to carry and conceal services, return air
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Duct / risers.
PANEL HEIGHT : Up to 3000 mm with provision to have stacked panels’ far higher level
Applications.
BASE DETAIL : Recessed Type Base to allow a flush coved finish / C- Type Base
INSULATION : Mineral wool, polyurethane foam, Honeycomb paper core
Assure absolute panel rigidity.
PANEL WEIGHT : Dependent upon specification and thickness of panel.
SURFACE FINISH : Epoxy powder coated as per RAL, Colors SS finish
PANEL CONNECTION: Each panel is connected to its adjacent unit or door unit with a
Friction type inter locking key. This allow speedy erection and
Dismantling
GLAZING : Double flush glazing with 5 mm toughened glass on both sides within
A stainless steel / powder coated framing.
DOOR : Steel lock formed construction – optional double and single
COVING : Optional radius floor / ceiling coving accessories
AIR LEAKAGE : silicon sealant for sealed applications
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PANELS FOR CLEAN ROOM PARTITIONS
Ultrafil mono block / modular partitioning walls are fabricated by way of nominal 2x0.8/1 mm
galvanized /SS Steel sheets .they are bonded with an polyurethane foam , honeycomb paper core
or high density mineral wool ,forming a rigid panel to modular width of 50 up to 3000 mm in
height.
Ultrafil modular walls have been installed in cleanroom in a range of application from high
technology, pharmaceuticals electronic manufacturing, bio technology, food facility to health care
packaging
The system is readily adoptable to meet the requirements of most cleanroom classification
A complete range of partition walls and ceiling systems are available to meet the technical
specification of control environment rooms.
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VALIDATION AND CALIBRATION SERVICES
We quality the design parameter
Ultrafil can provide a comprehensive test and maintenance solution for virtually any
clean air device or cleanroom facility.
We are committed to our clients’ needs and aim to be the preferred choice for clean
room validation .We can submit protocol as per client requirement DQ, IQ, OQ&PQ.
The validation report describes in details of the test program and quantifies all results
and measurements. Test reports include all the test sheets foe Laminar Flow Cabinets,
safety cabinets, isolator clean room, fume cupboards etc. Each sheet has been device to
cover all the requirements of the relevant standard. Airborne particle count sheets
include printouts of all the airborne particle counts on site.
Test certificates certify that the room or device which was tested meets the relevant
standard. The plans section will include drawings of all the areas surveyed. Showing
airborne particle count positions. Differential pressures and other information
appropriate to the validation. Calibration certificates are included for instruments used
in the test program.
Each page in the report is numbered consecutively and is embossed to prevent
duplication. Reports are produced as soon as possible after the work is done and we are
always looking for ways in which technology can speed up this process.
We can validate to all international standards including ISO 14644: 19999EEC GMP:
2002, FED Standard 209 EEC GMP: 2002 FED Standard 209E: 1992, BS 5295:1989 and
IES-RP-CC006. Etc.
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WE PROVIDE FOLLOWING SERVICES………..
AIR BORNE PARTICULATE TEST
To check class of cleanliness. This test provide the classification of the
area has been achieved with regard to the concentration of air borne
particulate.
RECOVERY TEST
Demonstrates the stability of the room to remove the particulate
by purging the area with filtered air and then room can change
from a dirty to clean state with in specified time.
HEPA FILTER INTEGRITY (LEAK) TEST
This test is carried out to check the Hepa filter media Integrity leak
test by using aerosol generator (Aerosol Media DOP / PAO) Die
octa Pethalate or puly Alfa Olefine and photometer.
Compressed air or Nitrogen gas at 20 – 30 PSI Pressure having
10 – 15 CFM airflow capacity require to generate. The aerosol at
upstream port of Hepa filter. We check upstream concentration
before scanning the filter.
INSTRUMENT USED:
Photometer model 2H/2i of Air technic International USA,
Power operated with hand held scan probe having separate display
at probe and instrument. Capacity 1 CFM air Suction by vacuum
pump.
By using Pneumatic generator and if we used electrically
operated generated compressed air is available, inbuilt of air
generate air flow
Aerosol Generate DOP/PAO electric/pneumatic operated which
Generate aerosol particle by using aerosol liquid having capacity
5000 to 10,000 CFM.
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AIR VELOCITY AND VOLUMETRICFLOW RATE MEASUREMENT
To measure the airflow velocity across the filter, room Air
volume, number of air changes, check the differential pressure
inside the cleanroom as well equipment used.
INSTRUMENTS USED
Fan type handheld battery operated Anemometer.
Hot Wire type Hand held battery operated anemometer
ACH1 : Air Capture hood automatically display the
Wind direction, inter flow or outlet flow conversion of
Displayed units between CFM.
CMH, Range 150 to 4000CMH.
AIR FLOW PATTERN TEST
Filter inside the clean rooms well clean room equipment to determine
the air flow direction is positive laminar as per design.
INSTRUMENTS USED
Water based fogger and glycine based ,image Video camera
Sony Canon.
ALTERNAVELY: Smoke generator (FOGGER) imported which work
on single phase adequate smoke.
Digital Video recorder handicam Sony or other brand.
CALIBRATION OF MAGNAHAULIC GUAGES / PRESSURE GUAGES
We calibrate the megnahaulic gauges for differential pressure
measurement.
INSTRUMENT USED
Digital hand held differential pressure manometer calibrator having
Range 10 to 500 MMWC battery operated.
Calibration test pressure pump to generate the differential pressure.
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TEMPERATURE AND HUMIDITY MEASUREMENT (MAPPING)
By using temperature sensors, humidity transmitter, Data Logger
Software to download the data in PC graphically tabular form, small
compact battery operated data loggers are available.
INSTRUCTION USED.
Microcub make universal input TFT screen 16 channel temperature
cum humidity data logger. Having large display of each channel, it has
inbuilt data storage facility of temperature and humidity. Which can
download either in PC for table and graphically display or direct 80
column dot matrix printer .Temperature cum humidity transmitter’s
sensors are used (imported) along with 20 Mtrs compensating cable
length.
Imported handheld small compact battery operated data loggers are
available and these are wireless design can be kept anyplace for sensing
of temperature and humidity it has storage facility and data can be
downloaded in PC through software these are 21CFR complaint .
All above instruments are latest standards and duly calibrated by
national / international standards instruments having calibrated
traceability of different organization
Comparison Test Pump.
LIGHT INTENSITY MEASUREMENT
By using digital handheld battery operated lux meter.
Range 0 to 50,000 Lux, Model No. –LX101A
SOUND LEVEL MEASUREMENT
By using digital handheld battery operated sound level meter
range 40 ~ 130 Decibel
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We Deals With…………
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