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Ultrapac HED-ALD-MSD 0005 - 0035 · Dryer Systems HED-ALD-MSD 0005 - 0035 Compressed air is lead...

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MAIN FEATURES & BENEFITS Donaldson Filtration Deutschland GmbH Büssingstr. 1 D-42781 Haan Tel.: +49 (0) 2129 569 0 Fax: +49 (0) 2129 569 100 E-Mail: [email protected] Web: www.donaldson.com Dryer Systems Heatless Regenerating Adsorption Dryers Ultrapac ® HED-ALD-MSD 0005 - 0035 HED-ALD-MSD 0005 - 0035 ● Purification package complete with pre- and afterfilter ● Prefilter with electronic, level-controlled condensate drain incl. function control and alarm message ● Generous dimensioned filters: large filtration surface, therefore low pressure drop and low operating costs ● Comprehensive option package: Dewpoint depending control, start-up device, bypass, pneumatic control, free of silicone and extractable components etc. ● 5 sizes available, matched to the compressor flows, with 3 selectable pressure dewpoints each ● Chemical and electrical industry Machine building industry and plant engineering / construction ● Automotive industry INDUSTRIES F119016_06_2018_ENG Technical alterations reserved (6/2018)
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Page 1: Ultrapac HED-ALD-MSD 0005 - 0035 · Dryer Systems HED-ALD-MSD 0005 - 0035 Compressed air is lead through the inlet of the dryer (J) and across the prefi lter (3). At this stage,

MAIN FEATURES & BENEFITS

Donaldson Filtration Deutschland GmbHBüssingstr. 1D-42781 HaanTel.: +49 (0) 2129 569 0Fax: +49 (0) 2129 569 100E-Mail: [email protected]: www.donaldson.com

Dryer Systems

Heatless Regenerating Adsorption Dryers Ultrapac® HED-ALD-MSD 0005 - 0035

HED-ALD-MSD0005 - 0035

● Purifi cation package complete with pre- and afterfi lter ● Prefi lter with electronic, level-controlled condensate drain incl. function control and alarm message

● Generous dimensioned fi lters: large fi ltration surface, therefore low pressure drop and low operating costs

● Comprehensive option package: Dewpoint depending control, start-up device, bypass, pneumatic control, free of silicone and extractable components etc.

● 5 sizes available, matched to the compressor fl ows, with 3 selectable pressure dewpoints each

P-BE

P-EG

PG-EG

(P)-SRF N

(P)-BE

P-SLF

PG-EG

P-EG

(P)-GS N

(P)-GSL N

P-EG

PG-EG

P-BE

(P)-BE

(P)-SRF N

(P)-PF-PP

(P)-PF-PT

UFTD

R-EG

(P)-GSL N

PF-EG

P-KG

(P)-SM N

PP-TF

(P)-PP(P)-PP 100

PP 100 C

(P)-PF-PT

(P)-PF-PES „W“

(P)-PF-PP

PP-FCPP-FC 100

PF-PES „B“PF-PES „X“

(P)-GSL N

Sterile Condensate Steam Gases Liquid

Process Filtration

UFM-P

UFS-SP N

UFA-AC

UFM-D

P-EGS

● Chemical and electrical industry

● Machine building industry and plant engineering / construction

● Automotive industry

INDUSTRIESF1

1901

6_06

_201

8_E

NG

Technical alterations reserved (6/2018)

Page 2: Ultrapac HED-ALD-MSD 0005 - 0035 · Dryer Systems HED-ALD-MSD 0005 - 0035 Compressed air is lead through the inlet of the dryer (J) and across the prefi lter (3). At this stage,

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PDI01

3

11

J

Ko Ro Ro

7 7

5 5

9

9

2

8 1 1

2

2

2

8

6

Y1 Y2

O4

* ab Größe 0015 from Size 0015

MIAH 02

Atmosphäreatmosphere

1314

MISH 01

101

101MT101

Option Superplus Ultraconomy

15

12*

PDI02

PI01

PI02

Ro

Ko

O

J Feuchtluft-Eintrittwet air inletTrockenluft-Austrittdry air outletKondensat-Austrittcondensate outletRegerationsluftaustrittregeneration air outlet

PRODUCT DESCRIPTION

Technical Data Sheet

HED-ALD-MSD 0005 - 0035Dryer Systems

Compressed air is lead through the inlet of the dryer (J) and across the prefi lter (3). At this stage, the air is cleaned from particles and condensate. The condensate is removed via the level-controlled electronic condensate drain (11).Via the lower shuttle valve (9), the air is lead into the adsorption vessel (1), in which the air is dried down to the required dewpoint. Via the upper shut-tle valve (9), the air is let into an afterfi lter (4), in which possibly released particles from the desic-cant bed are retained. Via the outlet (O), the clean and dry air is lead into the compressed air network and to the point of use.

While one vessel is in the drying phase (adsorp-tion), the other vessel is being dried again (regen-eration). A partial stream of dried air is expanded to atmos-pheric pressure via a nozzle (6) and lead across the desiccant bed for regeneration and via a solenoid valve (5) and a silencer (7) to the atmosphere.

Typical applications for the adsorption dryers HED-ALD-MSD are:

● Central compressed air purifi cation Generation of dry, oil-free and particulate-free compressed air

● Point-of-use applications Drying and purifi cation of control and instru- ment and process air

● Automotive industry Purifi cation of compressed air for painting appli- cations

Page 3: Ultrapac HED-ALD-MSD 0005 - 0035 · Dryer Systems HED-ALD-MSD 0005 - 0035 Compressed air is lead through the inlet of the dryer (J) and across the prefi lter (3). At this stage,

3 / 5Technical Data Sheet

PRODUCT SPECIFICATIONS

HED-ALD-MSD 0005 - 0035Dryer Systems

Features: Benefi ts:

Purifi cation package complete with pre- and afterfi lter

Turnkey system, no additional installation required, all components from one hand, technically perfectly matched to each other

Prefi lter with electronic, level-controlledcondensate drain incl. function control and alarm message

No compressor air losses due to condensate removal, therefore reduction of operating costs

All dryers in cabinet construction Optimum protection against mecanical damage and against dirt

Generous dimensioned fi lters Large fi ltration surface, therefore low pressure drop and low operating costs

Display of operating status by LED High operating safety, since all operating status can be detected easily at any time

Intermittent operation standard Link between dryer and compressor possible on central applications, therefore saving of compressed air

5 sizes available, matched to thecompressor fl ows, with 3 selectable pressure dewpoints each

Custom made solutions possible, matching exactly customer’s requirements; no oversizing of compressors neccessary, due to lowest possible regeneration air requirements

Comprehensive option package:Dewpoint depending control, start-up device, bypass, pneumatics control, change-over control etc.

Flexibility in application, well thought option package for economical operation and safe system installation in the compressed air network

Superplus Version including dewpoint dependent capacity control and text display

Saving of energy and operational cost due to adaption of the purge air consumption to the actual operating conditions. Indication of current dewpoint and function status as well as alarm and service messages on LCD text display in clear text ensures high operating safety of the adsorption dryer.

Technical Data

Operating pressure: min. 4 bar (g) / max. 16 bar (g)Ambient temperature: min. +4°C / max. +50°CMedium temperature: max. +50°CMedium: Compressed air / nitrogenPower supply: 230 VAC / 50-60 Hz or

110 VAC / 50-60 Hz or24 VDC

Power consumption 40 W

Declaration of Conformity

Types 0005 - 0035: acc. to Directive 2014/35/EU

Pressure vessel – design, manufacture, testing

Adsorber: acc. to Directive 2014/29/EUFilter: acc. to PED 2014/68/EU

Page 4: Ultrapac HED-ALD-MSD 0005 - 0035 · Dryer Systems HED-ALD-MSD 0005 - 0035 Compressed air is lead through the inlet of the dryer (J) and across the prefi lter (3). At this stage,

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HED-ALD-MSD 0005 - 0035Dryer Systems

PRODUCT SPECIFICATIONS

SIZING

* related to 1 bar (abs) and 20 °C at intake of compressor and 7 bar (g) and 35 °C inlet temperature

TypePressuredewpoint

(PDP)

Residualwater content

Inlettemperature

Operating pressure (bar)

4 5 6 7 8 9 10 11 12 13 14 15 16

HED ALD

-20°C -40°C

0,88 g/m3 0,11 g/m3

25°C 0,75 0,90 1,05 1,20 1,35 1,50 1,65 1,80 1,95 2,10 2,25 2,40 2,55

30°C 0,69 0,83 0,96 1,10 1,24 1,38 1,51 1,65 1,79 1,93 2,06 2,20 2,34

35°C 0,63 0,75 0,88 1,00 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13

MSD -40°C

≤ -40°C*↑

DTP↓

≥ -70°C*

0,11 g/m3

0,11 g/m3

0,0027 g/m3

25°C 0,75 0,90 1,05 1,20 1,35 1,50 1,65 1,80 1,95 2,10 2,25 2,40 2,55

30°C 0,69 0,83 0,96 1,10 1,24 1,38 1,51 1,65 1,79 1,93 2,06 2,20 2,34

35°C 0,63 0,75 0,88 1,00 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13

40°C 0,50 0,60 0,70 0,80 0,90 1,00 1,10 1,20 1,30 1,40 1,50 1,60 1,70

45°C 0,44 0,53 0,61 0,70 0,79 0,88 0,96 1,05 1,14 1,23 1,31 1,40 1,49

50°C 0,31 0,38 0,44 0,50 0,56 0,63 0,69 0,75 0,81 0,88 0,94 1,00 1,06

* on request Correction factors (f)

50 m3/h 1,51

Vnom

fVkorr = 33,1 m3/h= =.

.

Example:

Vnom = 50 m3/h, inlet temperature = 30°C, operating pressure = 10 bar (g), PDP = -40°C.

Calculated dryer size: ALD, Type 0035

HED/ALD/MSD

Volume fl ow in m3/h

(1 bar, 20°C)*

Regeneration air lossesaverage

m3/h (1 bar, 20°C)

Volume fl ow out(min.)m3/h

(1 bar, 20°C)

Pressure lossinitialmbar

Prefi lter (Afterfi lter)

M (V)

HED ALD MSD HED ALD MSD

0005 5 0,7 0,8 1 4,1 4,0 3,8 50 0035

0010 10 1,4 1,5 2 8,3 8,2 7,5 50 0035

0015 15 2,1 2,3 3 12,4 12,2 11,3 80 0035

0025 25 3,5 3,8 5 20,7 20,3 18,9 80 0070

0035 35 4,9 5,3 7 29,0 28,5 26,4 90 0070

Page 5: Ultrapac HED-ALD-MSD 0005 - 0035 · Dryer Systems HED-ALD-MSD 0005 - 0035 Compressed air is lead through the inlet of the dryer (J) and across the prefi lter (3). At this stage,

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L

J

DIMENSIONS

Technical Data Sheet

HED-ALD-MSD 0005 - 0035Dryer Systems

* Flexible tube plug connection

Power Supply

J: Wet air inletO: Dry air outletK0: Condensate outlet

Foundation plan

Type DN “

Amm

Bmm

Cmm

Dmm

Emm

Fmm

Gmm

Hmm

Imm

Jmm

Kmm

Lmm

Weightkg

0005 G 3/8 470 340 700 390 145 255 255 460 457 6,5 215 315 27

0010 G 3/8 470 340 700 390 145 255 255 460 457 6,5 215 315 33

0015 G 3/8 470 340 1060 700 310 255 255 460 457 6,5 215 315 41

0025 G 1/2 470 340 1060 700 310 255 255 460 457 6,5 215 315 44

0035 G 1/2 470 340 1060 700 310 255 255 460 457 6,5 215 315 48


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