The need to produce surfaces with precision saws is widespread through manufacturing industry and research. Slicing operations are normally required to achieve one or more of the following:

• To achieve a specific thickness or form• To provide a reproducible cross-section• To uncover a hidden layer or microstructure• To singulate multiple identical dice from a wafer• Rapid material removal to reduce grinding/polishing time

After sawing, the resulting surface or shape may be an end-in-itself, or the starting point for subsequent lapping & polishing. ULTRASLICE saws have been specifically designed to provide success on the maximum number of applications. The ‘open’ design of ULTRASLICE machinery makes each system specifically GENERAL PURPOSE. By table-mounting the sample/workpiece, the opportunity for precision and delicacy of cut is enhanced - Each ULTRASLICE incorporates a speed controllable Y-direction stage. In addition, the number of mounting methods is increased – samples can be held in a vise, flat wafers or specimens can be adhered to a substrate for dicing-type cuts. With the addition of a ‘Quick Release’ mounting interface, many of ULTRA TEC’s specialist mounting plates can also be used for holding optic, fiber optic and microscopy specimens – with rapid and seamless transfer between the saw and an ULTRAPOL Polisher.

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Precision Slicing & Dicing of Important Materials

ULTRASLICE Standard Features

Retractable Plexiglass Splashguard Convenient Coolant RecirculationChangeovers

Open System Design

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Developed to facilitate precision sectioning applications in Industry and Research, ULTRASLICE Precision Saw provides the user with a unique combination of features: VERSATILE SAMPLE HOLDINGThe system may be readily converted to handle sample cutting require-ments of most shapes, sizes, and applications. CUTTING ACCURACY & CONSISTENCYThe use of precision lead screws on all sample feed mechanisms mean that cuts can be positioned accurately. All-metal construction and an accurately calibrated spindle movement assures low transmission of vibration to the workpiece. LONG CUTS & DICINGThe large work-table and overall layout of the machine, allows for long cuts to be achieved, indexed in the Y direction with the integral motorized table feed. The saw’s layout also makes it a competent low-production dicing machine. SPEED & POWERULTRASLICE has the power and range of blade speeds to achieve higher cutting rates when necessary. The system features an integral coolant recirculation system and extends blade life and clears cutting debris to improve cutting rate and surface quality. All system controls are positioned on a conveniently located panel. An automatic cut-out is provided so that ULTRASLICE may be left unattended during a cutting cycle. PRODUCT HIGHLIGHTS:• Z-Spindle - Allows for cutting depth to be altered even during operation. The system can handle sample cutting requirements of most shapes, sizes and applications.• Cutting Accuracy - The use of precision lead screws on all sample feeds means cuts may be positioned accurately• Specialized Cutting - The large work-table and layout of the machine allows for long cuts to be achieved - perfect for failure analysis and QA applications such as longitudinal sectioning of components. • Most Blade Types - The system accepts a wide range of O.D. diamond and abrasive blades for standard cutting, and is readily adaptable to accept special ‘dicing’ blades for the smallest kerf.

ULTRASLICEA Benchtop combination of advanced controls, power and versatility

3590.1 W-Rotational Stage

3575.1 Vise Holder

For the user who wants all the functionality and unique control of cutting parameters offered by a high end saw, while working on a tight budget or with limited lab space, ULTRASLICE compact provides the answer. The system features an integral coolant recirculation system which extends blade life and clears cutting debris to improve cutting rate and surface quality. Work is fed into the blade by several different methods, by use of table attachments.

PRODUCT HIGHLIGHTS: • Versatility - The system may be readily converted to handle sample cutting requirements of most shapes, sizes and applications • Cutting Accuracy - The use of precision lead screws on all sample feeds means cuts may be positioned accurately • Long Cuts & Dicing - The large work-table and layout of the machine allows for long cuts to be achieved - perfect for failure analysis, and QA applications such as longitudinal section-ing of components

ULTRASLICE

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Versatile Precision Saw for Small Workspaces and Small Budgets

It Slices... It Dices 8520.4Z Z-Spindle Option

3575.2 Vise Holder 3518.4 Substrate Holder 3632.1 Y-Table Automatic Cut-out Switch Option

A fully splashguard enclosure is provided which may be opened to allow front panel access or be completely swung away from the cutting area.For Industrial and research operations, compact offers an unparalleled combination of cut quality, accuracy, versatility, and affordability.

ULTRASLICE macrotome precision diamond saw, is a quiet, direct drive design for smooth, chatter free slicing system for important and fragile industrial, hard tissue, biological and certain industrial specimens.The system suits Fish & Game applications, such as Otolith and Statolith samples. Specimens can be oriented to ensure a flat surface is parallel to the desired section plane such as sagittal, frontal or transverse.

macrotome can also be used in many other industrial applications where the best price/performance ratio is required. The wheel (spindle) rotation is variable speed, to allow for optimized cut quality. An easy access coolant reservoir, allows for quick efficient coolant changes.

PRODUCT HIGHLIGHTS: • Suits Low Budgets - The system is price ‘to sell’ for all lab sizes and budgets

• Z-Spindle Option - Make Cutting height changes quickly – even during cutting operations

• Manual Crank Motorized-Feed Option - all feed are possible for achieving optimum cutting results

• Otolith, Statolith, undecalcified Bones & Teeth - the system cuts most hard tissue

• Industrial Components - accepts a variety of blades for cutting a range of industrial materials

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A New Precision Sawing System for the Sample Prep of Delicate and Unique Materials

ULTRASLICE

8520.4M Y-Motor Drive Option Standard Vise also Rotates for maximum versatility

3572.1 X-Axis Cut-Thickness Micrometer Option

Standard X-Axis Macro-Adjust

ULTRATRIM

ULTRATRIM is a low cost, entry-level, precision sawing machine for producing rapid cross-sections for microscopy and QC checks.

The saw includes a straightforward coolant reservoir, the saw blade dips into the reservoir for effective cooling and lubrication of the sawing process. An intelligently designed manually fed cutting table, makes slicing fast and easy.

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PRODUCT HIGHLIGHTS: • Accepts 4 inch o.d. blades, with standard 0.5 inch spindle • Quiet, powerful motor with speed control • Manual Table-fed cutting for fast, convenient sample prep • Convenient reservoir for blade coolant and lubrication

• Extremely competitive pricing

Entry-level Slicing Machine

The Quick Release Interface (QR) opens the possibilities for a wide range of standard and custom holders that can transfer between saw and polisher. This technique has already

proved useful for Medical, Photonics and Microscopy-related customers. Ask how we can assist with your applications!

ULTRASLICECustom Solutions

3541.8 Quick-Release Interface

Encapsulated Sample Holder mounted on ULTRASLICE

Holder transfers seamlessly to

ULTRAPOL Polisher

Allows for the yield of multiple slices from a single saw pass. Custom flanges (cheek plates) are normally

required to produce the correct slice thickness

Is available to our sawing & polishing customers. Shown above is a custom design which holds a large

automotive transmission component

Saw/Polisher Combination

GANG-BLADE SLICING

CUSTOM HOLDER DESIGN

SLICING BLADES & SUPPLIES

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Order Code Description

2396.12388.1

1561.1

1561.2

Cutting / Lapping Oil (1 Gallon)

Aquigrind - Water Soluble Oil (1 Gallon)

Dressing Stick - Fine - 4” x 0.5” Square

Dressing Stick - Coarse - 4” x 0.5” Square

FLUIDS & DRESSING STICKSUsed to maintain optimum cutting performance

Order Code O.D. (inches) Blade Thickness (over diamond)

7311.17312.1

7516.1

7620.1

7412.17417.1

0.006

0.012

0.016

0.020

0.0120.017

3

3

5

5

44

DIAMOND Metal Bond Blades Low Concentration

For use on lower loads & speeds, brittle or hard materials like silicon, ceramics, carbides, glass, etc.

Order Code O.D. (inches) Blade Thickness (over diamond)

7311.27312.2

7516.2

7620.2

7412.27417.2

0.006

0.012

0.016

0.020

0.0120.017

3

3

5

5

44

DIAMOND Metal Bond Blades High Concentration

For use on higher loads & speeds, metals, PC boards, polymers, titanium, etc.

Order Code O.D. (inches) Blade Thickness (over diamond)

7415.17520.17620.3

0.015

0.0200.020

4

55

DIAMOND BLADES – Resin-BondRecommended for delicate, hard or brittle

materials such as carbides, ceramics, composites Order Code O.D. (inches) Blade Thickness

7812.1.17812.1.17812.1.1

0.012 (10 pk) NF0.025 (10 pk) NF0.025 (10 pk) F

4

44

ABRASIVE CUT-OFF WHEELS For steels, medical & engineering components, etc.

Note: “F” – optimized for steels (ferrous metals); “NF” – optimized for non-ferrous metals

Note: All Blades have a 0.5 inch (12.7mm) diameter arbor (center hole) to fit ULTRASLICE saws. Other arbor sizes are available for special order.

Order Code O.D. (inches)

3525.23525.33525.4

3525.4

2.53

3

4

FLANGES (Cheek Plates)Used to support the cutting blade

to minimize blade wander.

ULTRA TEC is proud to operate a continuous product improvement program. Product specifications and appearance are subject to modifications without prior notification.

Toll Free (US) 1-877-542-0609Tel: 1-714-542-0608 Fax: 1-714-542-0627

1025 E. Chestnut Ave.Santa Ana, CA 92701-6425, USA

Email: info@ultratecusa.comwww.ultratecusa.com

ULTRASLICE Compact ULTRASLICE Macrotome ULTRATRIMULTRASLICEFEATURE

Motorized Y Table Standard Feature Standard Feature option (8520.M) –

Length of Y-table travel, Inches (cm) 9.75 (25cm) 4.5 (11cm) 7.5 (19cm) –

Length of X-table travel, Inches (cm) 5.25 (13cm) 4 (10 cm) 4 (10 cm) –

Z-Spindle Standard Feature option (8520.4Z) option (8520.4Z) –

Ammeter Cutting Pressure Indicator Standard Feature – – –

Spindle Arbor Size, Inches (mm) 0.5 (12.7mm) 0.5 (12.7mm) 0.5 (12.7mm) 0.5 (12.7mm)

Standard Blade Sizes (inches od) 3, 4, 5, 6 3, 4, 5 3, 4, 5 4

Maximum Cutting Torque, 1(lowest) to 5(highest) 5 4 2 3

Maximum Blade Speed (RPM) 6,000 1,800 2,500 2,500

Footprint – length x depth, inches (cm) 27 x 25 (68cm x 63cm) 15 x 18 (38cm x 45cm) 15 x 19 (38cm x 48cm) 15 x 11 (38cm x 28cm)

Height, Inches (cm) 21 (53cm) 17.5 (44cm) 17.5 (44cm) 9 (22cm)

Weight, lbs (Kg) 145 (66Kg) 90 (41Kg) 90 (41 Kg) 9 (4Kg)

Electrical Single Phase 110-240V (50/60Hz)

Single Phase 110-240V (50/60Hz)

Single Phase 110-240V (50/60Hz)

Single Voltage Only 110V and 220V versions

Precision Saw Specifications

ULTRASLICE Compact ULTRASLICE Macrotome ULTRATRIMULTRASLICEITEM

System Order Code 8560.1 8520.1 8520.4

–Quick Release Interface 3541.8 3541.8 3541.8

–Standard Feature 3632.1

3572.1 3572.1

–

–

–

–

Y-table Automatic Cut-out Switch

Standard Feature

–

–

Ammeter Cutting Pressure Indicator

Vise Holder 3575.1

Standard Feature

3575.2 Standard Feature

–

X-Axis Cut Thickness Indicator

3518.4 3518.4 3518.4Substrate (Dicing) Holder

8505.1 – 110V8505.2 – 220V

Ordering Information