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Ultrasonics Welding and cutting technology Technology that moves. SWISS TECHNOLOGY
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Page 1: Ultrasonics Welding and cutting technology katalog Rinco_ANG.pdf · 2016. 4. 26. · SPA20. Designed for the assembly into special purpose machines. Optionally with travel mea-surement,

UltrasonicsWelding and cutting technology

Technology that moves.

S W I S S T E C H N O L O G Y

Page 2: Ultrasonics Welding and cutting technology katalog Rinco_ANG.pdf · 2016. 4. 26. · SPA20. Designed for the assembly into special purpose machines. Optionally with travel mea-surement,

The Integration Specialists

Thanks to their modular design, standard products such as actua-tors and generators can also be perfectly fitted into special purpose machines. In addition, however, we also supply OEM products such as the AGM generator, which can be completely controlled by an inde-pendent PLC fitted to the machine. Multiracks allow several generator modules to be operated at once, our special actuators will never let you down, even when it comes to the most demanding or challenging appli-cations. As a supplier of components and consultants on integration, we work very closely with international OEM partners and can there-fore also offer you the ideal solution for your automated application!

Continuous cutting of food and non-wovens

< Robotically guided oscillator system with cutting horn

Our products can be integrated into special purpose machinery and automated lines without problem. RINCO generators and robotcon-trolled cutting tools are used to process textile-clad interiors for the automotive industry, for example, where the fabric is cut and sealed at the edges of the plastic part.

<

Page 3: Ultrasonics Welding and cutting technology katalog Rinco_ANG.pdf · 2016. 4. 26. · SPA20. Designed for the assembly into special purpose machines. Optionally with travel mea-surement,

Operating frequency 20, 35 kHz Dimensions WxHxD: 620x222x750 mm

. For hand cutting devices and cutting stations

. Working frequency of 35 kHz

. Amplitude adjustable in the range of 40% to 100%

. With handle

. Plug and play

Operating frequency 35 kHz

Max. power output 400Weight 5.5 kg

ECOLINE26 4140333231Compatible with

. Can be housed in sound enclosures SSK

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Clean room version available

Operating frequency 20 kHzMax. force 3000 NWeight 120 kg

Dynamic 30002 Compatible with 20

. Can be calibrated

. Highest repeatability

. Suitable for validation

. High process reliability

. Clean room version available

Operating frequency 35 kHzMax. force 745 NWeight 41 kg

Dynamic 7453 Compatible with 20

. Can be housed in sound enclosures SSK

. Repeatable welding force

. Simple tool change and quick setup

. Integrated travel measurement

. High process reliability

. Clean room version available

Operating frequency 20 kHzMax. force 3000 NWeight 115 kg

Standard 30004 Compatible with 21

. Repeatable welding force

. Simple tool change and quick setup

. Integrated travel measurement

. High process reliability

. Clean room version available

Operating frequency 35 kHzMax. force 745 NWeight 41 kg

Standard 7455 Compatible with 21

. Repeatable welding force

. Modular construction

. Simple tool change and quick setup

. High process reliability

Operating frequency 70 kHzMax. force 50 NWeight 18 kg

Standard 506 Compatible with 21

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. The actuator VEA is suitable for integration into special purpose machines

Operating frequency 20 kHzMax. force 3000 NWeight 115 kg

Easy 30007 Compatible with 22

. High process reliability

. Repeatable welding force

. Simple tool change and quick setup

. The actuator VEA is suitable for integration into special purpose machines

Operating frequency 35 kHzMax. force 745 NWeight 41 kg

Easy 7458 Compatible with 22

26

compatible = the numbers listed above indicate which machines, components or generators are applicable together

Ultrasonics is used in many different areas:

For full contact information please have a look at our website: www.rincoultrasonics.com For full contact information please have a look at our website: www.rincoultrasonics.com

High-Tech

HouseholdMedical Cosmetics

FoodPackagingAutomotive

WELDING MACHINES WELDING GENERATORS HAND WELDING UNITS CUTTING UNITS SPECIAL ACTUATORS ADDITIONAL

ACCESSORIES

RINCO ULTRASONICS AG

has developed and built machines and generators as well as components and tools for ultrasonic solutions to high standards of quality and precision since the company was established in 1976.

RINCO ULTRASONICS AG provides customised solutions in situations where high efficiency and precision, rapid process speeds, reproducibility and manageable investment costs are required.

We also channel our years of experience into developing new and innovative products and ensure our customers always receive the optimum solution for their requirements. Furthermore, our company is certified to ISO 9001, ISO 13485 and ISO 14001 and can be relied upon for high quality standards as well as quality assurance and expert project execution in the field of medical engineering.

The Ultrasonics Specialists

Non-woven & Textile

26

. Electrically driven

. Audit trail function

. Very high welding quality

. Remote control access

. Easy to handle

Operating frequency 20 kHzMax. force 3000 NWeight ca. 130 kg

Electrical Motion1

. Designed for the packaging industry

. Short cycles thanks to integrated microswitch

. Various standard tools available

. Can be placed on table or mounted to wall

Operating frequency 35 kHzMax. force 745 NWeight 11.2 kg

ABW3536 Compatible with 22

. Real time operation

. 6“ graphic display

. Interfaces for data analysis and parameterization

. Simple adaptation to special purpose machines

Operating frequency 35/20 kHzMax. power output 900/2000/3000 WWeight 16 kg

ACU20 32

. User-friendly menu navigation

. RS232 serial interface enables data transfer for the external logging of welding data

. 5“ display

. Simple adaptation to special purpose machines

Operating frequency 70/35/30/20 kHz Max. power output 100/400/600/900/ 1000/1500/2000/ 3000 WWeight 16 kg

ADG21 5152

654 50

. Interactiv programmable

. Multirack for the synchronous operation of several modules optionaly available

. Softstart function

. Softstop function

. 5x20 character LCD display

Operating frequency 70/40/35/30/20kHz Max. power output 100/200/400/500/750/ 800/900/1000/1500/ 2000 WWeight 9.5 kg

SDG22

545352515044414036353433 4342

3087 31 32

5033

. Easy to program

. Multirack for the synchronous operation of several modules optionaly available

Operating frequency 70/40/35/30/20 kHz Max. power output 100/200/400/500/750/ 800/900/1000/1500/ 2000 WWeight 9.5 kg

RDG23 3135

32514443424140

34305352

54

. Designed for the integration into special purpose machines

. All controlling tasks and parameter input via external controller

. Data transfer by bus compati-ble interfaces

. Digital error coding

Operating frequency 70/40/35/30/20 kHz

Max. power output 100/400/500/600/800/ 900/1000/1500/2000/ 3000 WWeight 5.5/6/6.5 kg

AGM245453

5251504240

. For food processing

. Designed for the integration into special purpose machines

. All controlling tasks and para-meter input via external controller

. Data transfer by bus compatible interfaces

. Digital error coding

Operating frequency 70/40/35/30/20 kHz

Max. power output 100/400/500/600/800/ 900/1000/1500/2000/ 3000 WWeight 5.5/6/6.5 kg

FPG255453

5251504240

. Ideal for spot welding, riveting or beading

. Rugged constructionfor optimal sound propagation

. Very high performance

Operating frequency 20 kHz Weight 1.8 kg incl. transducer

HG20-1

. Ideal for spot welding, riveting, beading or cutting with template horns

. Rugged construction for optimal sound propagation

. Protected cable duct

. Integrated cooling

Operating frequency 35 kHz Weight 1.2 kg incl. converter

HG35-3

. Ideal for spot welding, riveting, beading or cutting with template horns

. Rugged construction for optimal sound propagation

. Protected cable duct

Operating frequency 35 kHz Weight 0.7 kg incl. transducer

HW35-3

. Ideal for spot welding, riveting, beading or cutting with template horns

. Very small device for ergonomic working

Operating frequency 70 kHz Weight 250 g incl. converter

HG70-1

. Ideal for spot welding, riveting, beading or cutting with template horns

. Very small device for ergonomic working

Operating frequency 70 kHz Weight 170 g incl. transducer

HW70-3

34

32

31

30

35

22

2322

23

23

23

23

22

22

22

22

. Ideal for spot welding applications of blister packages, laminated cardboard, plastic foils or textiles and fabrics with a minimum of 50% synthetic fibre content

. Automatic triggering by activating the integrated microswitch

Operating frequency 35 kHz Weight 1.2 kg inkl. transducer

HT35-233

23

. Designed for the integration into cutting rails as well as on weaving machines

. Air cooling optionally retrofit

. Ideal for continuous cutting

Operating frequency 35 kHz Weight 1.4 kg

CH35-4

. Designed for the integration into cutting rails as well as on weaving machines

. Air cooling optionally retrofit

. Ideal for continuous cutting

Operating frequency 35 kHz Weight 3 kg incl. oscillatorMax. stroke 40 mm

SV35-40

. Suitable for textiles and fabrics with minimum 50% synthetic fibre content

. Simultaneous cutting and welding along the cutting line

. Ideal for straight cutsand contours

Operating frequency 35 kHz Weight 1.7 kg incl. converter

HC35-4

. Ideal for the trimming of retro-injected fabrics

. Also suitable for the assembly into manufacturing cells

. Rugged construction

Type 5Operating frequency 35 kHz Weight 70 kg without generator

Cutting station43

41

42

40 24 26

24

23

23

23

23

23

22

22

22

22

22

. For continuous cutting and sealing operations of textiles and fabrics with a minimum of 50% synthetic fibre content

. Available as left or right hand version

Operating frequency 35 kHz Weight 7 kg without generator

LC35-144

. Designed for the integration into special purpose machines

. Travel measurement, trigger / trigger potentiometer and depth detecting stop optionally retrofit

. Compact construction

with frontOperating frequency 20 kHzMax. force 2000 NMax. stroke 100

SPA20

. Designed for the assembly into special purpose machines

. Optionally with travel mea-surement, valve block and trigger box

. Compact construction

without frontOperating frequency 35 kHzMax. force 745 NMax. stroke 100/50 mm

SV35-100/50

. Designed for the assembly into special purpose machines

. Very small and compact

. Adjustable stroke limitation

Operating frequency 35 kHzMax. force 450 NMax. stroke 20 mm

MA35-20

52

53

. Designed for the assembly into special purpose machines

. Optionally with travel mea-surement, valve block and trigger box

. Compact construction

with frontOperating frequency 35 kHzMax. force 745 NMax. stroke 100/50 mm

SV35-100/5051

50 24

24

24

24

24

23

23

23

23

23

22

22

22

22

22

21

21

21

. Suitable for automated welding operations with short cycles

. Ideally suitable as a replacement for composite horns

. Constant spring load

. Heavy duty

Operating frequency 35 kHzSpring load Max. 242 N Max. stroke 8 mm

SPC3554

Compatible with Compatible with Compatible with Compatible with Compatible with

Compatible with

Compatible with

Compatible with Compatible with Compatible with Compatible with

Compatible with Compatible with Compatible with

Compatible with Compatible with Compatible with Compatible with

Compatible with Compatible with Compatible with Compatible with

Compatible with Compatible with

. Ultrasonic welding in com-bination with a Standard or Dynamic ultrasonic press and an ADG resp. ACU gene-rator

. Sound absorption of 20 dB

. With automatic drawer or rotative table

WorkstationA

. High sound absorption

. Base unit for optimum working hight optionally available

. Actuation using two-hand start, in accordance with CE standards

Operating frequency 20 kHz Dimensions WxHxD: 760x1700x800 mmWeight 135 kg

Sound enclosure 2 4

2 43

B 7

5

Tools Anvils and HornsC

The tools manufactured by RINCO ULTRASONICS are suitable for welding and cutting operations of various kinds.

. Designed for the operation of several devices with one single generator

. Designed for the distribution of a HF signal from one single-generator to several oscillator systems

. Width up to 150 mm

. Core 25 mm or 75 mm

. Designed for smaller multi-head machines, when no superior control or a minimum of PLC is desired

. For manually operated welding machines

. For cleanroom operation

. For ergonomic requirements

Operating frequency 20/35/70 kHz

Feeding speed 0.1 m/sFeeding path 5-500 mm

Operating frequency 20/35/70 kHz

Operating frequency 20/35/70 kHz

Operating frequency 20/35/70 kHz

Device switch Box

Foil transportset

HF switch Box

Device switch Box ADG

Two-hand start - DUO TOUCH

G

K

F

H

L

2322 2524

Compatible with

Compatible with

Compatible with

Compatible with

Compatible with

2322

32 5 7

8

21

32 5 78

4

. Horns in five different frequencies (20, 30, 35, 40 and 70 kHz) and forvarious applications

. Customized tool design

. Calculation of the oscil-lation performance using FEM-technology

4

26

26

Page 4: Ultrasonics Welding and cutting technology katalog Rinco_ANG.pdf · 2016. 4. 26. · SPA20. Designed for the assembly into special purpose machines. Optionally with travel mea-surement,

We are focused, comitted, global, local.

USA

Colombia

Argentina

South Africa

Marocco

Spain

Tunisia

Denmark

Norway Finland

Russia

Turkey

IranIsrael

Rinco‘s Subsidiaries

Crest‘s Subsidiaries

Rinco‘s Distributors

Australia

New Zealand

Singapore

South Korea

AustriaHungary

Czech RepublicPoland

Belarus

SloveniaItaly

FranceBelgium Germany

LithuaniaSweden

Romania

Great Britain

India

China

Thailand

Malaysia

Japan

Brazil

Mexico

Netherlands

SWITZERLAND

High-Tech

HouseholdMedical

Automotive Packaging

Cosmetics

Food

Non-woven & Textiles

A C

RES

T G

RO

UP

CO

MP

AN

Y

Art.

no. 3

7602

_V1.

9

For full contact information please have a look at our website:www.rincoultrasonics.com

HEADQUARTERSRINCO ULTRASONICS AGIndustriestrasse 4 CH-8590 RomanshornTel. +41 71 466 41 00www.rincoultrasonics.com www.rincoultrasonics.ch

GERMANYRINCO ULTRASONICS GMBHHardstrasse 13D-75334 StraubenhardtTel: +49 7082 79 185 0www.rincoultrasonics.de

FRANCERINCO ULTRASONICS SA Parc des Bellevues6, Avenue du Gros ChêneF-95610 Eragny-sur-Oise Tel: +33 1 34 21 94 49 www.rinco-france.com

SPAINRINCO ULTRASONICS S.L.Cami del Mig, 125, n° 39PI. Pla d´en BoetE-08302 Mataro, BarcelonaTel: +34 937 57 26 72www.rincoultrasonics.es

ITALYRINCO ULTRASONICS ITALIA S.R.L. Corso Unione Sovietica, 373/BI-10135 Turin Tel: +39 011 1970 6759www.rincoultrasonics.it

USA RINCO ULTRASONICS USA INC. 87B Sand Pit Road USA-Danbury, CT 06810 Tel: +1 203 744 4500 www.rinco-usa.com

SWEDENAB RINCO ULTRASONICS SVERIGEJunogatan 9, Postbox 246S-45117 UddevallaTel: +46 522 64 28 50www.rincoultrasonics.se

DANMARKRINCO ULTRASONICS DANMARK A/SErhvervsparken 1DK-8400 EbeltoftTel: +45 86 34 31 99www.rincoultrasonics.dk

CHINARINCO ULTRASONICS(SHANGHAI) CO., LTD.Building 10, No. 388, Sanbang RoadChedun Industrial ParkRC-Songjiang, Shanghai 201611China Tel: +86 21 5760 9533 www.rincochina.com

INDIARINCO ULTRASONICS (INDIA) PRIVATE LIMITEDPlot no. 286-B, Sidco Industrial Estate Thirumudivakkam IND-Chennai, 600 044 Tamilnadu / Indien Tel: +91 44 4285 2028 www.rincoindia.com

MALAYSIARINCO ULTRASONICS (M) SDN BHDNo. 1536, Jalan PerusahaanKawasan Perusahaan Bukit Tengah,MAL-13600, Perai, Penang, MalaysiaTel : +604 5052 500 www.rincoultrasonics.com.my

SINGAPORECREST ULTRASONICS (S) PTE LTD.BLK 4012 #02-11 ANG MO KIO AVE 10Techplace 1SGP-569628 SingaporeTel: +65 67 41 8266www.thecrestgroupincorporated.com

THAILANDCREST ULTRASONICS (THAILAND) CO., LTD.898/9, SV City Office Tower 2, Rama 3 Road,Bangpongpang, Yannawa,T-Bangkok 10120, ThailandTel: +662 682 6506www.thecrestgroupincorporated.com

JAPANUTHE JAPAN CO., LTD.4F Shinyokohama Urban Square Building1-3-1 Shinyokohama Kohoku-kuJ-Yokohama-shi 222-0033Tel: +81 45 470 3747www.uthe.co.jp


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