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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Overview of Uncertainty inAerospace Design

    Dr. Douglas StanleyGeorgia Institute of TechnologyNational Institute of Aerospace

    [email protected]

    Dr. Alan WilhiteGeorgia Institute of TechnologyNational Institute of Aerospace

    [email protected]

    With Special Thanks to:Dr. Dimitri MavrisandDr. Michelle Kirbyof Georgia Tech

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Outline

    Definitions

    Brief Review of Probability Random Events

    Probability Distributions

    Sampling

    Functions of Random Variables

    Overview of Risk and Continuous Risk Management Risk Identification

    Risk Analysis

    Risk Planning

    Risk Tracking and Control

    Expert Elicitation in Risk Management Uncertainty and Margin in Design Weight/Performance Margins and Uncertainty

    Cost Margins and Uncertainty

    Schedule Margins and Uncertainty

    Technology Risk Mitigation

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Outline

    Risk Leveling

    Probabilistic Risk Assessment

    Response Surface Methods

    Probabilistic Design

    Example of Probabilistic Design Under Uncertainty

    Decision Making Process Characteristics

    Common Biases

    Figures of Merit

    Multi-Attribute Utility Theory

    Making Design Decisions Under Uncertainty Summary

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Definitions

    Uncertainty

    The state of being uncertain; Doubt

    The estimated amount by which a calculated value may differ from thetrue value

    Uncertain

    Not known or established; Not determined, Not having sure knowledge

    Risk

    The possibility of suffering harm or loss; Danger; Hazard

    The chance of loss; The degree of probability of loss

    Probability of a non-desirable event

    Probability

    The relative possibility that an event will occur; Likelihood

    The relative frequency with which an event is likely to occur

    Ratio of number of occurrences to number of possible occurrences

    We wish to use probabilityto measure uncertainty, in order to reduce

    uncertaintyto mitigate risk or to make designs robust to uncertaintyDictionary.reference.com

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Summary

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Risk comes from uncertainty in the design, development, production and

    operations processes If no uncertainty there is no riskreducing uncertainty reduces risk

    Very high level of uncertainty in exploration systems due to lack of

    development and operations experience base

    Sources of uncertainty include:

    Uncertainty in performance, safety, cost, and schedule models

    Uncertainty/changes in customer requirements

    Uncertainty in integration effects on performance

    Uncertainty in manufacturing variation/tolerances

    Uncertainty in test results

    Uncertain operating environments (temperature, pressure, acoustics, etc.)

    Uncertain responses to operating environments/failure modes

    Uncertain component/subsystem/system life

    Potential human errors in design, development, production or operation

    Summary of Risk and Uncertainty

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Judicious use of MARGIN is the most important risk mitigation strategy!

    Includes cost, schedule, and performance/weight margins

    Use of margin is necessary but not sufficient for risk management

    Still need to identify and mitigate root causes of risk

    Increasing margin decreases risk, but at the expense of other FOMs

    May decrease performance/payload or increase cost at some point Eventually reaches diminishing returns in customer value proposition

    Finding the right balance between margin/risk and other FOMs is, once

    again, a multi-attribute decision problem

    How do I know how much increasing margin decreases risk?

    Through probabilistic analysis using historical data regression or expert

    elicitation coupled with Monte Carlo simulation

    How do I know how much increasing margin affects other FOMs?

    Through integrated systems analysis capability or expert elicitation

    Summary of Margin and Risk

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Summary of Design Under Uncertainty

    The level of uncertainty modeled in the design process depends on

    the nature of problem, available resources, and criticality of decision Risk identification, analysis, planning, tracking and control require

    many decisions that require formal methods such as expert elicitation

    Judicious use of performance, cost and schedule margin is the mostimportant risk mitigation strategy in dealing with uncertainty

    Risk leveling prevents resources from being focused on risks that donot have a significant relative effect on the system

    A set of complete, independent, and well-defined Figures of Merit areessential for good design decisions

    Multi-Attribute Utility Theory provides the most analytically sound and

    comprehensive process for design decision making An integrated systems analysis capability is essential to good design

    Sensitivity analysis enables better decisions by testing assumptions

    Probabilistic analysis enables better designs by quantifying risk

    Monte Carlo Analysis and Response Surface Methods are key tools

    that enable efficient methods for probabilistic design

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Probability

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probability and Random Events

    A basic underlying assumption of probability theory is that

    it deals with random events

    A randomevent is one in which the conditions are suchthat each member of the population, N, has an equalchance of being chosen

    A special and precise system of language and notation isused in probability theory

    Two events, A and B, are said to be independentif theoccurrence of either one has no effect on the occurrence

    of the other Two events that have no elements in common are said to

    be mutually exclusiveevents

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Errors and Samples

    The act of making any type of experimental observation

    involves two types of errors:

    Systematic errors (which exert a nonrandom basis)

    Experimental, or random, errors

    When a large number of observations are made from arandom sample, a method is needed to characterize thedata

    Histograms

    Frequency Distribution

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probability Distribution

    A probability frequency distributionis a characterization of the possible

    values that a random variable may assume along with the probability ofassuming these values.

    The probability functionhas the following characteristics

    0 f(xi) 1; f(xi) = 1

    A probability density function, f(x), is characterized by the probabilities ofvarious outcomes of continuous random variables. Probabilities are definedover intervals computed as the area under the density function between x1and x2.

    A cumulative distribution functionspecifies the probability that a randomvariable X will assume a value less than or equal to a specified value, x

    denoted as P(X 1).

    f(x)

    x6 7 8

    P(X > 7.3) = .33

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Measures of Central Tendency andDispersion

    A probability frequency distributioncan be described with

    numbers that indicate the central location of thedistribution and how the observations are spread out fromthe central location (dispersion)

    Arithmetic mean, or average

    Median

    Mode

    Variance

    Standard Deviation

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Types of Distributions Normal Distribution

    Normal Distributions

    Very important in sampling because of the Central Limit Theorem

    Many physical measurements follow the symmetrical, bell-shaped curveof the normal, or Gaussian, frequency distribution

    f(x) = (1/( (2 )

    0.5

    ))exp(-0.5((x- )/ )

    2

    )

    Normal Distribution Standard Normal ( = 0, = 1)

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Types of Distributions Weibull Distribution

    Weibull Distribution

    Widely used for many engineering problems because of its versatility,since many random variables follow a bounded, nonsymmetricaldistribution, such as fatigue life of components

    Used to include infant mortality in component life modeling (bathtub)

    f(x) = ((m/ )/(x/ )

    m-1

    )exp(-(x/ )

    m

    ), x > 0

    Weibull Distribution for = 1and various values of m

    m = Shape Parameter

    = Scale Parameter

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Types of Distributions Gamma Distribution

    Gamma Distribution

    Used to describe random variables that are bounded at one end

    Measures time required for total of h independent events to take place ifevents occur at a constant rate of l

    Used to model failures and in queuing theory

    Chi-square and exponential distributions are special cases

    f(x) = ( x -1e- x)/(0

    x -1e-xdx), x > 0, > 0, > 0

    Gamma Distribution for = 3and various values of

    = Shape Parameter

    = Scale Parameter

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Types of Distributions Exponential Distribution

    Exponential Distribution

    Measures time required for first event to take place if events occur at aconstant rate of l (widely used to measure time to failure)

    Special case of the gamma distribution for = 1

    Special case of the Weibull distribution for m =1 and x0 = 0

    Exponential Distribution for= 1/ where = Failure

    Rate

    f(x) = (1/ )e-x/ , x > 0

    1/

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Engineering Statistics Sampling Distributions

    The central problem in statistics is relating the population

    and the samples that are drawn from it

    This problem is viewed from two perspectives:

    What does the population tell us about the behavior ofthe samples?

    What does a sample or series of samples tell us aboutthe population form which the sample came?

    Central Limit Theoremtells us that:

    If a sample size is sufficiently large, the mean of arandom sample from a population has a samplingdistribution that is approximately normal, regardless ofthe shape of the relative frequency distribution of thetarget population

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Probability Sampling AnalysisExample

    12.8 15.6 13.5 15.7 15.3 15.2 20.1 14.2 12.9 14.016.9 14.3 15.5 14.6 13.0 14.7 19.0 13.0 11.3 14.214.5 14.8 14.2 13.0 13.1 12.5 16.1 19.1 16.7 13.215.0 12.7 13.6 13.3 13.2 14.7 12.9 13.1 17.3 15.417.9 13.0 14.3 14.2 15.7 15.6 13.0 13.9 14.2 16.012.9 13.1 13.3 12.3 13.1 13.6 13.2 18.5 13.2 13.712.6 14.4 14.5 13.9 17.0 13.7 12.7 16.8 13.3 14.714.2 13.0 14.6 14.0 12.9 14.7 12.8 12.0 14.2 12.813.7 15.2 14.8 13.0 11.7 12.2 13.3 13.8 14.2 14.314.7 12.6 18.9 14.3 14.4 15.5 16.8 17.0 13.2 12.9

    Sample Times (in Seconds) to Inspect Test Devices for Calibration

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    Probability Sampling AnalysisExample

    Histogram for the frequency distribution

    of inspection times.

    Suggested shape of smoothed frequencycurve for the entire population of

    inspection times.

    Frequency polygon for thefrequency distribution of

    inspection times.

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probability Sampling Analysis Example

    50%

    90%

    CumulativeDistribution

    Function

    ProbabilityDistribution

    Function

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Sampling Distributions andStatistical Intervals

    Distribution of Sample Means (t Distribution)

    Distribution of Sample Variances (2 and F Distributions)

    Determination of Confidence Intervals Confidence Interval containing with probability 1-:

    Where 1- is given by:

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Statistical Tests of Hypotheses

    The statistical decision-making process can be put on a rational,

    systematic basis by considering various statistically basedhypotheses

    Null hypothesis Ho: = o

    Alternative hypothesis H1: < o

    Example: Use to test if mean of sample meets minimum

    acceptable value Type I error, it was acceptable but we concluded it was not

    Type II error, it was not acceptable but we concluded it was (oops!)

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Functions of Random Variables

    Functions can be as simple or as complicated as desired

    Random variables can be independent or correlated.Some closed form solutions exist for addition andsubtraction of random variables.

    For closed form solutions, information on the input

    random variables distribution is used to describe thedistribution of the output random variable given certainconditions.

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Addition of 2 RVs

    Lets start with a simple case.

    Uniform Distribution

    Y1 = X1 + X2 Assumptions:

    X1 ~ U(0,1) X2 ~ U(0,1)

    Can you speculate on the distribution of Y1?

    Shape

    Mean Upper and lower bounds?

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Addition of 2 RVs

    10,000 Monte Carlo runs

    Theory

    Bounds: [0.0, 2.0]

    Mean: 1.0

    Empirical data Bounds: [0.01 , 1.9]

    Mean: 1.0

    Looks like a triangular distribution. Do you understand

    mathematically why it makes sense that it is? Monte Carlorandomly selects points from the distribution

    and operates on them

    Named after casino by Los Alamos scientists in 1947

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Addition of 3 RVs

    Y2 = X1 + X2 + X3 Assumptions:

    X1 ~ U(0,1)

    X2 ~ U(0,1)

    X3 ~ U(0,1) Can you speculate on the distribution of Y2?

    Shape

    Mean

    Upper and lower bounds?

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Addition of 3 RVs

    10,000 Monte Carlo runs

    Theory

    Bounds: [0.0, 3.0]

    Mean: 1.5

    Empirical data Bounds: [0.12 , 2.88]

    Mean: 1.49

    No longer looks like a triangular distribution, but its not

    quite a normal distribution either. Its simply bell-shaped.

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Addition of 5 RVs

    Y3 = X1 + X2 + X3 + X4 + X5 Assumptions:

    X1 , X2 , X3 , X4 , X5 ~ U(0,1)

    Can you speculate on the distribution of Y2?

    Shape Mean

    Upper and lower bounds?

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    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Addition of 5 RVs

    10,000 Monte Carlo runs

    Theory

    Bounds: [0.0, 5.0]

    Mean: 2.5

    Empirical data Bounds: [0.38 , 4.62]

    Mean: 2.49

    Looks much more like a normal.

    What is happening to the bounds of the empirical datawith respect to the theoretical data?

    What would happen with infinity Xi ~ U( 0,1)

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    Georgia Inst i tu t e

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    Daniel GuggenheimSchool ofAerospace Engineering Observations

    This was a simple case:

    Uniform distribution is the simplest one.

    Distributions are symmetric

    All distributions were equal

    Distribution limits (0, 1) make theoretical estimationeasier.

    Addition of RVs is very intuitive

    Things to vary:

    Number of Monte Carlo runs Number AND type of RVs

    Ranges, means and other parameters of the RVs

    The actual function of the RVs

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    Daniel GuggenheimSchool ofAerospace Engineering The Normal Distribution

    De Moivre developed the normal distribution as an

    approximation to the binomial distribution Used by Laplace in 1783 to study measurement errors

    Used by Gauss in 1809 in the analysis of astronomicaldata

    Normal distributions have many convenient properties, sorandom variables with unknown distributions are oftenassumed to be normal

    Normal distribution is often a good approximation due to

    a result known as the Central Limit Theorem Many common attributes such as test scores, height, etc.,

    follow roughly normal distributions, with few members atthe high and low ends and many in the middle

    D i l G h i

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    Daniel GuggenheimSchool ofAerospace Engineering Adding 2 Normal RVs

    X1~N(0,1) X2~N(0,1)

    Y1 = X1 + X2

    = -0.01

    = 1.43

    2 = 2.04

    D i l G h i

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    Daniel GuggenheimSchool ofAerospace Engineering Adding 2 Normal RVs

    X1~N(0,1) X3~N(3,2)

    Y2 = X1 +X3

    = 3.01

    = 2.26

    2 = 5.12

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    Daniel Guggenheim

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    Daniel GuggenheimSchool ofAerospace Engineering Subtracting 2 Normal RVs

    X1~N(0,1) X3~N(3,2)

    Y2 = X1 - X3

    = -2.96

    = 2.23

    2 = 4.96

    Daniel Guggenheim

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    Daniel GuggenheimSchool ofAerospace Engineering More Complex Functions

    Daniel Guggenheim

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    Daniel GuggenheimSchool ofAerospace Engineering More Complex Functions

    Y1 = X1 + X2 + X3 + X4 + X5 Entire range is from -1.22 to 15.21

    Mean = 6.26 Std. Dev.= 2.12 Kurt. = 3.13

    Daniel Guggenheim

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    Daniel GuggenheimSchool ofAerospace Engineering

    Continuous Risk Management

    Daniel Guggenheim

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Continuous Risk Management Process

    Make Decisions Under Uncertainty at Every Step in Process!

    Daniel Guggenheim

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Continuous Risk Management Process

    Make Decisions Under Uncertainty at Every Step in Process!

    Daniel Guggenheim

    Risk Identification Decisions

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    ggSchool ofAerospace Engineering

    Risk Identification Decisions:Knowing the Unknown

    Ref: EAI-632

    As we know, there are known knowns; there are things we know we

    know. We also know there are known unknowns; that is to say weknow there are some things we do not know. But there are also

    unknown unknowns -- the ones we don't know we don't know."

    -- Don Rumsfeld

    Daniel Guggenheim

    Risk Identification Decisions:

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    ggSchool ofAerospace Engineering

    Risk Identification Decisions:Identify Risk Early

    Early Risk Identification Enables Good Design Decisions.

    Daniel Guggenheim

    Risk Identification Decisions:

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    Study historic sources of performance, safety, cost, and schedule risks

    NASA/DoD/Industry lessons learned databases (e.g., LLIS, REDSTAR)

    CAIB Report and other event investigations

    Systematically parse project/system WBS looking for risk drivers:

    New or adapted technology/designs

    Significant design challenges due to complexity or high level of integration Harsh or new operational environments

    Optimistic design assumptions and inadequate design margins

    Inadequate testing

    Historic root sources of unreliability for your mission/system (RoSA)

    Systematically examine Risk Breakdown Structure from ESMD Risk

    Management Plan, Section 4.2.5, for issues, or other check list

    Systematically examine mission timeline and major events (e.g., EDL,

    rendezvous, deployments) for potential failures (perform PRA).

    Risk Identification Decisions:How Do I Identify Risks?

    Daniel Guggenheim

    Risk Identification Decisions:

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    Systematically examine project schedule, comparing allocations to

    historic norms (especially software and integrated test and evaluation.

    Systematically examine project cost estimates, comparing allocations

    to historic norms.

    Systematically examine project staffing plan and labor estimates,

    comparing allocations to historic norms Systematically examine all margins (e.g., mass, power, Isp), factors of

    safety, flight performance reserves, manufacturing tolerances, etc. and

    compare to historic norms.

    Have manufacturing and operations personnel participate in and

    systematically examine all aspects of the system design and conceptof operations to identify potential risks.

    Perform concurrent design, create environment that fosters open

    communication, and listen to all team members.

    Risk Identification Decisions:How Do I Identify Risks?

    Daniel Guggenheim

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    Georgia Inst i tu t e

    Of Technology

    School ofAerospace Engineering Continuous Risk Management Process

    Early Risk Identification Enables Good Design Decisions.

    Daniel GuggenheimS h l f Risk Analysis Decisions:

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    School ofAerospace Engineering

    Risk Exposure = Probability x Impact

    Probabilityof

    Occurrenc

    e

    Impact if Occurs

    Low Medium High

    Low

    Medium

    High

    Risk Analysis Decisions:How Do I Assess and Prioritize Risks?

    How do you decide level of

    impacts for prioritization? Impact against what?

    > FOMs!

    This is multi-attributedecision problem

    Level of analysis depends onresources and importance

    > From pros/cons to MAUT

    > From expert judgment toquantitative analysis

    Need integrated systems

    analysis capability How do you decide level of

    probability for prioritization?

    Experience/Databases

    Expert Elicitation

    QRA/PRA

    Daniel GuggenheimS h l f Risk Analysis Decisions:

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    Risk Analysis Decisions:Probability Assessment

    Probability

    Rating

    Ordinal

    Value

    Description

    Very Low 1 Qualitative: Very unlikely to occur, management not required in most cases. Strong controls in place.

    Quantitative: P< 10-5 (for risks with primary impact on Safety) or P

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    Risk Analysis Decisions:Impact Assessment

    Daniel GuggenheimSchool of Risk Analysis Decisions:

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    Risk Analysis Decisions:Impact Assessment

    Daniel GuggenheimSchool of Example: ELP Top Project Risks

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    RankIRMAID No. Risk Title (Owner)

    RiskType

    1 1154 Launch Vehicle Operability (J. Reuter) Perf

    2 1118Ability for CLV to Meet PerformanceRequirements (J. Reuter) Perf

    3 1128 J2X Development Schedule (J. Snoddy) Sch

    4 1113 Requirements Maturation (J. Reuter) Sch

    5 1155 Enhanced Flight Termination System (R. Burt)Cost/S

    ch

    6 1151Human Space Flight Development Summary (A.Priskos) Sch

    7 1158 Fault Tolerance Requirements (J. Reuter) Sch

    8 1156 Vehicle Controllability (J. Reuter) Perf

    9 1159Inability to meet Earth Departure Stage (EDS)loiter time requirements (P. Sumrall) Perf

    10 1152Ability of Heritage Hardware to Meet New CLVRequirements (R. Burt)

    Cost/Sch

    11 1114 Transition Between CLV and SSP (D. Dumbacher)Cost/S

    ch

    12 1116 Engineering Tools, Models and Processes (N.Otte) Perf

    Example: ELP Top Project RisksAugust 10, 2006

    Top Directorate Risk (TDR)

    Proposed Top Director Risk (P-TDR)

    Top Program Risk (TPR)

    Proposed Top Program Risk (P-TPR)

    Top Project Risk (TProjR)

    Proposed Top Project Risk (P-TProjR)

    Top Element Risk (TER)

    Proposed Top Element Risk (P-TER)

    1116

    1114

    1152

    112811131151

    11541118

    1158

    1155

    Performance Cost

    Schedule Safety

    11561159

    Likelihood

    Consequences

    5

    4

    3

    2

    1

    1 2 3 4 5

    812

    11

    10

    4

    3,5, 6

    1,2

    9

    7

    Daniel GuggenheimSchool of

    E l CX IRMA Ri k 1118 S R t

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    School ofAerospace Engineering Example: CX IRMA Risk: 1118 Summary Report

    Open Date: 7/10/2006 Status as of 10/30/2006 ECD: 1/1/2007

    Risk Title: Ability for CLV to Meet Performance Requirements

    Escalation Level: TPR

    Risk Rank: 2

    Owning WBS Element:ARES_I_VEH_INT

    Risk Owner: James Reuter

    Risk Statement:

    Given the history of vehicle and payload growth; there is a possibility that the inability tomaintain the performance and margins needed to meet performance requirements.Children - ARM # 1596, 1563, 1358, 1099, 1606

    5 - Likelihood

    Consequence(s)

    0 - Safety

    4 - Performance

    0 - Schedule

    3 - Cost

    Context:

    (Imported from ARM Risk 1006) The CLV may not be able to meet mass and

    performance requirements. These requirements are not yet well defined, other technicalrequirements may impact this further.

    Flights Affected:

    Status:

    10/4/2006 The Performance Enhancement Team (PET) has began a trades optionanalysis study in order to mitigate this risk. The study results will provide the bestmitigation strategy to buy down this risk.

    WBS Element Affected:

    CLV

    Daniel GuggenheimSchool of

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    School ofAerospace Engineering Continuous Risk Management Process

    Make Decisions Under Uncertainty at Every Step in Process!

    Daniel GuggenheimSchool of Risk Planning Decisions: How Do I

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    School ofAerospace Engineering

    Examine approaches to reduce BOTH the probability and impact of

    identified risk Determine potential impact on any FOMs if risk occurs (e.g. payload)

    Systematically look at mitigation options for offsetting effects on FOMs

    Systematically examine all other design variables/assumptions, requirements,

    or other control parameters that affect FOM (e.g., influence diagram) Must also look at effects of employing options on OTHER FOMs

    Select option(s) that offset impact on desired FOM with minimal impact on

    other FOMs including risk

    This is a multi-attribute decision problem!

    Also examine options to reduce probability that risk will occur Systematically examine all events in schedule/mission timeline or other

    assumptions that affect probability (e.g., PRA, IMS, influence diagram)

    Again, must also look at effects of employing options on ALL FOMs

    Scope level of effort/methods to resources and criticality

    Risk Planning Decisions: How Do IDecide Best Approach to Mitigate Risks?

    Daniel GuggenheimSchool of Risk Planning Decisions:

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    School ofAerospace Engineering

    gELO Performance Risk Mitigation

    ELO #2 Risk: Ares I Ability to Meet Performance Requirements

    Given the history of vehicle and payload growth, the concern is the

    inability to maintain the performance and margins needed to meetpayload requirements and affordability goals.

    Ares I configuration evolved from 4-Segment, SSME to 5-SegmentBooster, J2-X (January 2006)

    Received challenge by Cx to provide additional payload capability

    Developed weight allocation challenges to elements to meetperformance requirements while retaining performance margins

    LI

    Likeliho

    od

    Consequences

    L = Lunar

    I = ISS

    DAC-1 conducted for SRD requirements feasibility and design maturation Weight allocations not yet met

    Payload performance met only by use of performance margin

    Performance Enhancement Team (PET) established to reduce or mitigate Ares I

    Performance Risk Tasked to identify and evaluate candidate design refinements geared to meet or

    exceed payload requirements without significant impact to system safety, cost,schedule, operability

    Provide recommendations to the Project to support the DAC-2 configuration decision

    Identify threats of successfully meeting technical and programmatic requirements withthe reference configuration

    Daniel GuggenheimSchool of Risk Planning Decisions:

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    Aerospace Engineering

    gELO Performance Risk Mitigation

    Daniel GuggenheimSchool of

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    Aerospace Engineering Continuous Risk Management Process

    Make Decisions Under Uncertainty at Every Step in Process!

    Daniel GuggenheimSchool of Risk Tracking and Control Decisions:

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    Aerospace Engineering

    Continue risk identification, assessment/prioritization, and mitigation

    planning process Continuous Risk Management Keep and update prioritized list and assess progress at reducing top

    risks on regular basis in database (e.g., ARM)

    Decide to reduce or increase risk exposure score as necessary using

    processes discussed above Continually track progress at meeting requirements through allocated/

    decomposed TPMs and integrated/validated systems analysis tools

    Continually track readiness of critical technologies through TPMs

    Use systems engineering database (e.g. Cradle) to link risks to TPMs

    and requirements

    Use logic-linked integrated master schedule

    Use earned value management system to evaluate cost vs. budget

    Use expert elicitation approaches to evaluate progress (see below)

    Risk Tracking and Control Decisions:How Do I Track and Control Risks?

    Daniel GuggenheimSchool of Risk Tracking and Control Decisions:

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    Of Technology

    Aerospace EngineeringRisk Tracking and Control Decisions:

    Sample Technical Performance Measures

    Daniel GuggenheimSchool of Risk Tracking and Control Decisions:

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    Aerospace EngineeringRisk Tracking and Control Decisions:

    Sample TPM Tracking Approaches

    Daniel GuggenheimSchool ofA E i i

    Risk Tracking and Control Decisions:

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    Aerospace Engineering

    Technical Approach Overview for Technology Project

    Tech AssessmentGuidelinesFrom theProgram

    TechnologyProject DataReleased toExpert Team

    TechnologyProject Personnel

    Input toTeam Discussions

    ReportResults

    DefineRisk Assessment

    Process andProvide SW Tool

    Form IndependentExpert RiskAssessment

    Teams

    Establish RiskAssessmentCriteria andCollect Data

    Expert TeamReaffirmsTPMs &

    Reviews/DiscussesAvailable Data

    Expert Team ProvidesCollaborative

    Risk AssessmentUsing ITRACS

    Process Expert Input Expert Team Reviews

    DataITRACSInternet AccessibleSoftware

    TeleconferencingSystem

    Expert Elicitation Process (UAH/SAIC)

    Daniel GuggenheimSchool ofA E i i

    Risk Tracking and Control Decisions:

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    Aerospace Engineering

    Mechanics of the Process

    Select Technology to be assessed Select Technical or Programmatic Risk Metric to be assessed

    Assessing the selected TPM or Programmatic Risk Metric:Given the available information and data on the Technology Development, and considering allthe risk assessment criteria, what numerical interval is most likely to contain the outcome tobe achieved for this metric? And what is the relative likelihood of the other potential outcome

    intervals compared to the most likely interval?

    Metric Interval Most Likely Relative Likelihood

    20 to 25 units 5% as likely as 35 to 40

    25 to 30 25% as likely as 35 to 40

    30 to 35 75% as likely as 35 to 40

    35 to 40 100% (most likely interval)

    40 to 45 10% as likely as 35 to 40

    Expert Elicitation Process (UAH/SAIC)

    Daniel GuggenheimSchool ofAerospace Engineering

    Risk Tracking and Control Decisions:

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    Mechanics of the Process

    Metric Interval Probability Distribution

    20 to 25 units .02425 to 30 .09530 to 35 .357

    35 to 40 .47640 to 45 .0481.000

    ITRACS combines all the individual evaluators inputs to produce anormalized collaborative probability distribution:

    The collaborative probability distribution coupled with the metric goal, isused to calculate the estimated risk of not achieving the development goal:

    .6

    .4

    .2

    020 25 30 35 40 45

    Metric Value

    Metric Goal

    Risk Area (24%)

    < 38

    Expert Elicitation Process (UAH/SAIC)

    Daniel GuggenheimSchool ofAerospace Engineering

    Risk Tracking and Control Decisions:

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    Aerospace Engineering

    Expert Elicitation Process (UAH/SAIC)

    Perform initial assessment at project start (or during prioritization)

    Use process to perform project audits at scheduled review periods

    Daniel GuggenheimSchool ofAerospace Engineering

    Risk Tracking and Control Decisions:

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    Aerospace Engineering

    Probability of Success

    Expected Value Mean oraverage value of the

    estimated probability

    distribution. It is the value

    of the metric expected by

    the evaluators

    Expected Value Deviation

    Deviation of the EV from the

    goal, calculated as follows:

    Absolute Value: EV Goal

    Goal

    A minus sign in front of the

    calculated value indicates that

    the EV is worse than the goal.

    Assumption: The Low to High range contains

    100% of the possible values of the metric.

    SAICITRACS

    Expert Elicitation Process (UAH/SAIC)

    Daniel GuggenheimSchool ofAerospace Engineering

    Steps in Expert Elicitation Processes

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    Aerospace Engineering

    (General)

    EPA Expert Elicitation Task Force White Paper January 2009

    Daniel GuggenheimSchool ofAerospace Engineering

    Expert Elicitation Processes

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    Georgia Inst i tu t e

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    Aerospace Engineering

    (Cooke Approach)

    Daniel GuggenheimSchool ofAerospace Engineering

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    Aerospace Engineering

    Uncertainty and Margin in

    Design

    Daniel GuggenheimSchool ofAerospace Engineering Margin and Risk

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    Aerospace Engineering

    Judicious use of MARGIN is the most important risk mitigation strategy!

    Includes cost, schedule, and performance/weight margins

    Use of margin is necessary but not sufficient for risk management

    Still need to identify and mitigate root causes of risk

    Increasing margin decreases risk, but at the expense of other FOMs

    May decrease performance/payload or increase cost at some point Eventually reaches diminishing returns in customer value proposition

    Finding the right balance between margin/risk and other FOMs is, once

    again, a multi-attribute decision problem

    How do I know how much increasing margin decreases risk?

    Through probabilistic analysis using historical data regression or expertelicitation coupled with Monte Carlo simulation

    How do I know how much increasing margin affects other FOMs?

    Through integrated systems analysis capability or expert elicitation

    Margin and Risk

    Daniel GuggenheimSchool ofAerospace Engineering

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    p g g

    Weight/Performance Margins and

    Uncertainty

    Daniel GuggenheimSchool ofAerospace Engineering Uncertainty Risk and Weight

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    p g g Uncertainty, Risk, and Weight

    Weight is a key control variable during system design/development

    Key performance driver (e.g., payload, range)

    Can be traded for other FOMs (e.g., higher factors of safety, moreredundancy for reliability, cheaper but heavier materials for cost)

    Finding the right balance between weight margin/risk and other FOMsis, once again, a multi-attribute decision problem

    Why dont things weigh what I predicted? Inadequate model fidelity and human errors (I forgots)

    Weight growth due to integration effects during development

    > Brackets, welds, joints, integrated acoustics/vibration/thermal loads

    Manufacturing tolerances and constraints on manufacturability

    Ground operations requirements not modeled (access panels, space) Uncertainty/inadequate modeling of operational environment

    Modifications to balance other FOMs (cost, safety, risk)

    Changing requirements

    Daniel GuggenheimSchool ofAerospace Engineering Determining Weight Margins

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    Determining Weight Margins

    How do I mitigate risk of weight growth?

    Gather as much relevant historical data as possible to improve models Use high-fidelity models to capture integrated weights and loads

    Include manufacturing and operations personnel as an integral part of thedesign team and LISTEN to them

    Gather as much data as possible on operational environment

    Find the right balance between weight margin/risk and other FOMs upfront through integrated systems analysis

    Spend adequate time up front defining requirements and DONT change

    THEN, provide adequate weight margins!

    How do I decide on adequate weight margins?

    Depends on level of analysis/modeling used to derive weight prediction Gather as much relevant historical weight and growth data as possible

    Include margin allocations for contingency for non-modeled items, weightgrowth during development, uncertainty in operating environments/loads,manufacturing/operations tolerances, life and factors of safety

    Use probabilistic methods to capture historic knowledge

    Daniel GuggenheimSchool ofAerospace Engineering

    Spacecraft Weight DefinitionSPEC MIL M 38310A

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    MAXIMUM

    Limit

    Nominal

    Target

    Verified Uncertainty Manufacturing Variation

    Allowance for adverseconditions

    Criteria Changes

    Growth

    Contingency

    Estimates Parametric StudiesBased on AssumedDesign Criteria

    WeightIncrement

    SPEC MIL-M-38310A

    Daniel GuggenheimSchool ofAerospace Engineering Mass Margin Definition (JPL)

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    g ( )

    Dry massCurrent Best Estimatetaking into accounteverything known

    Spacecraft Dry MassCurrent Best Estimate

    Spacecraft Mass Margin

    SpacecraftDry Mass Allocation

    Propellant(s) Sized for SpacecraftDry mass allocation

    SpacecraftWet (Gross) Massallocation

    Payload allocationAvailable fro Launch Vehicle

    Launch Vehicle Margin (may be zero)

    SpacecraftMass(normalized)

    Daniel GuggenheimSchool ofAerospace Engineering

    Mass Properties Control (JPL)*

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    Georgia Inst i tu t e

    Of Technology*Design, Verification/Validation and Operations Principles for Flight Systems (D-17868), Rev. 2Neil Yarnell, Mar 03, 2003

    Ample margins enable risk management- balanced risk management is necessary to enable success.- prudent to have ample mass and power resources to account for and accommodate

    uncertainties and expected growth.- ample mass and power resources in conjunction with ample funding resources provide flexibility

    to resolve developmental and operational issues, and enable timely,

    balanced risk management decisions without having to perform time-consuming trade studiesto micro-manage every kg. and watt.

    Preliminary Missions

    and Systems Review

    Preliminary

    DesignReview

    Critical

    DesignReview

    Mass

    (kg)

    Launch

    Mass GrowthMass Allocation

    98% Mass Allocation

    Mass Current Best Estimate

    Mass Margin Requirement- Accommodates

    mass growth forknowns and unknowns

    30%

    20%

    10%

    2%

    Daniel GuggenheimSchool ofAerospace Engineering Mass Properties Control (AIAA)*

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    Mass Properties Control (AIAA)

    *

    Recommended Practice for Mass Properties Control for Satellites, Missiles,and Launch Vehicles, AIAA/ANSI R-020A-1999

    Design Maturity

    Structure

    ThermalControl

    Propulsion

    Batteries

    WireHarness

    Mechanisms

    Instrumentation

    ElectricalCompo

    nents

    Estimated

    (preliminary sketches)18 18 18 20 50 18 50 15

    Layout(or major modification of

    existing hardware)12 12 12 15 30 12 30 15

    Pre-Release Drawings

    (or minor modification of

    existing hardware)8 8 8 10 25 8 25 10

    Released Drawings

    (calculated value)4 4 4 5 5 4 5 5

    Existing Hardware(acutal mass from another

    program)2 2 2 3 3 2 3 3

    Actual Mass

    (measured flight hardware)0 0 0 0 0 0 0 0

    Customer Supplied

    Equipment0 0 0 0 0 0 0 0

    Percent Mass Growth Allowance

    Daniel GuggenheimSchool ofAerospace Engineering

    (AIAA Mass Properties Control for Space Systems, 2006)

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    G i I i

    Daniel GuggenheimSchool ofAerospace Engineering

    NASA SpacecraftWeight Growth History

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    Of TechnologyWeight Growth History

    Pre-Phase A 25-35%

    Phase A 25-35%

    Phase B 20-30%Phase C 15-25%

    NASA Design Margins

    for Spacecraft

    0 1 2 3 4 5 60.9

    1.0

    1.1

    1.2

    1.3

    1.4

    1.5

    Mercury

    X-20

    Apollo LMX-15

    Apollo CSM

    Gemini

    Time, years

    S

    tatusWeight/OriginalWeight

    0 1 2 3 4 5 60.9

    1.0

    1.1

    1.2

    1.3

    1.4

    1.5

    Mercury

    X-20

    Apollo LMX-15

    Apollo CSM

    Gemini

    Time, years

    S

    tatusWeight/OriginalWeight

    G i I t i t t

    Daniel GuggenheimSchool ofAerospace Engineering

    Aerospace VehicleWeight Growth History

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    Of TechnologyWeight Growth History

    1) Apollo CM 20) MGS

    2) Apollo LM 21) Peacekeeper3) ASSET 22) PILOT4) Atlas III 23) PRIME5) Atlas V 24) Shuttle ET6) B-9U 25) Shuttle Orbiter7) Classified Program A 26) Skylab8) Classified Program B 27) Titan I9) Classified Program C 28) Titan II SLV10) Classified Program D 29) Titan III B

    11) Classified Program E 30) Titan III C12) Classified Program F 31) Titan III D/E13) Classified Program G 32) Titan 34 D14) Classified Program H 33) Titan IV15) Clemintine 34) Viking16) Gemini 35) X-15A-217) H-33 36) X-3318) L-1011 37) X-34

    19) Mercury 38) XB-70A

    Lowest Weight Growth = 7%Average Weight Growth = 27.5%

    Highest Weight Growth = 55%

    G i I t i t t

    Daniel GuggenheimSchool ofAerospace Engineering

    Aerospace VehicleWeight Growth History By Category

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    Of TechnologyWeight Growth History By Category

    0

    10

    20

    30

    40

    50

    60

    CommercialAircraft

    Fighters LaunchVehicles

    HumanIn-Space

    X-Vehicles

    C-131F-106DC-10

    DC-8DC-9

    Concorde F-111

    F-102

    F-101

    Saturn I S-I

    Saturn V S-IISaturn V S-IV

    STS OrbiterX-37

    X-20

    XB-70X-33

    Apollo LM

    Gemini

    Apollo CSMMercury

    Skylab

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering

    Aerospace Vehicle Mass GrowthCumulative Probability Distribution

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    Of TechnologyCumulative Probability Distribution

    Mass Growth, Percent

    0

    0.2

    0.4

    0.6

    0.8

    1

    0 10 20 30 40 50 60

    Probability

    50% Probability or less -> 28%

    60% Probability or less -> 30%

    70% Probability or less -> 34%

    80% Probability or less -> 39%

    < = . 5

    95.0%

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    Of TechnologyWeight Growth History

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering

    Space Shuttle GrowthPhase C/D (1972-1983)

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    Wing 0.27Tail 0.14

    LH Tank 0.13

    LOX Tank 0.13

    Body 0.03Gear 0.06

    TPS 0.01

    Propulsion 0.12Subsystems 0.50

    Isp, sec -2.5

    Phase C/D (1972-1983)

    Percent

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering

    Historical Weight EstimatingRelationship (Wing)

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    y = 3079.7x0.5544

    10000

    100000

    1 10 100 1000

    Weight,

    lbs

    Wing Weight =30790.554

    (1+.20)

    Shuttle

    H-33, Phase B Shuttle

    NAR, Phase B Shuttle

    747

    C-5

    L-1011

    737

    727-200

    707

    DC-8-17%

    +20%

    -

    .17

    Design Weight*Maneuver Load*Safety Factor*Structural Span

    Root Chord

    ( )

    Relationship (Wing)

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering Weight Uncertainty Models

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    Normal(0, .113) Trunc(-.4,+inf) Shift=+.015X

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    Georgia Inst i tu t e

    Of TechnologyTriangular Distribution

    Triang(-.17, 0, .2)X

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    Georgia Inst i tu t e

    Of TechnologyMonte Carlo Simulation

    Triang(-.17, 0, .2)X

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    g

    Of Technology

    Dry Weight = 339Klbs 25% with 90% Confidence

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering Weight Uncertainty Impacts

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    g

    Of Technology

    0%

    20%

    40%

    60%

    80%

    100%

    250000 300000 350000 400000 450000

    Dry Weight, lbs

    CumulativeProbability

    Mean = 340Klbs

    95% = 426Klbs

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering

    Probabilistic Weight Tracking High Speed Research Program

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    g

    Of TechnologyHigh Speed Research Program

    96 97 98 99 00 01

    R

    elativeMTOW

    Weight

    Year

    0.8

    1.0

    1.2

    1.4

    Assessment Baseline

    5-95th PercentileUncertainty Band

    Benchmark

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering Performance Margins Other Than Weight

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    Of Technology

    Flight Performance Reserves

    Specific Impulse Margin Mixture Ratio Bias

    Maximum Temperature Margin

    Acoustic/Vibration Margins

    Maximum Pressure (Yield and Burst) Margin

    Maximum Loiter Time

    Launch Window/Availability Margin

    Flight Control Margins

    Power Margins

    Delta-V Margins Payload Margin

    Tank Ullage Margin

    Boundary Layer Transition Margins

    Etc.

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering

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    Of Technology

    Cost Margins and Uncertainty

    Georgia Inst i tu t e

    Daniel GuggenheimSchool ofAerospace Engineering Methods of Developing Cost Estimates

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    Of Technology

    Bottoms-Up Detailed Engineering Build-up

    The separate elements are identified in great detail and summedinto the total cost.

    Very complex for new systems since costs of development andproduction are unknown

    Top-Down Parametric or Statistical Regression analysis is used to establish relations between cost

    and initial parameters of the system, e.g. weight, size, speed,power, SLOC, etc.

    where xi are the parameters, c and the exponents are determinedby regression of historical data.

    Used in conceptual design Analogy

    Future costs of a new project are based on costs of old projectswith allowances for cost escalation and complexity differencesbased on simple multiplication factors.

    Cost, new = (x * Cost, old)

    1 2Exponent Exponent

    component 1 2Cost = c x x

    Georgia Inst i tu t e

    Of T h l

    Daniel GuggenheimSchool ofAerospace Engineering

    NASA/Air Force Cost Model (NAFCOM)

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    Of Technology

    Parametric cost model based on122 NASA and Air Force space

    flight hardware projects

    Launch Vehicles

    Robotic Satellites

    Human-Rated Spacecraft

    Space Shuttle

    Recent updates based onbenchmarking activity withcontractors, internal assessment

    NAFCOM customers

    MSFC, NASA HQ, IPAO, other NASAcenters

    NAFCOM is used by over 800 civilservants and government contractors

    NASA/Air Force Cost Model (NAFCOM)

    Georgia Inst i tu t e

    Of T h l

    Daniel GuggenheimSchool ofAerospace Engineering NAFCOM CER Complexity Modeling

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    Of Technology

    Complexity Generator CERs Multi-variable equations based on sophisticated statistical

    analysis of the NAFCOM data base

    Identified 73 key technical and programmatic cost drivers,such as

    > Funding availability

    > Risk management> Integration complexity

    > Pre-Development study

    > New design

    > Weight

    > Structural efficiency

    > Output Power

    > Number of Transmitters

    > Stabilization type

    > Etc.

    Georgia Inst i tu t e

    Of T h l

    Daniel GuggenheimSchool ofAerospace Engineering

    Modeling Cost Risk With CERs

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    Of Technologyg

    $

    Cost Driver (Weight)

    Cost = a + bXc

    Inputvariable

    CostEstimate

    Historical data point

    Cost estimating relationship

    Standard percent error boundsTechnical Uncertainty

    Combined CostModeling and Technical

    Uncertainty

    Cost ModelingUncertainty

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Cost Cumulative Distribution

    Function (CDF)

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    Of Technology

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    55 65 75 85 95 105 115 125 135 145 155 165 175 185 195 205 215 225

    $M

    Cumulativ

    eProbability

    Function (CDF)

    80th

    percentile$146M

    95th percentile$184M

    50% probability of cost coming in at or below $115M45% probability of cost coming in between $115M and $184M

    20% probability of cost exceeding $146M5% probability of cost exceeding $184M

    Mean

    $120M

    50th percentile$115M

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Operations Cost Risk Hidden Costs

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    Of Technology

    Direct (Visible) WorkTip of the Iceberg

    Indirect (Hidden)

    Support (Hidden)

    +

    +

    Recurr ing Ops $$s

    Direct (Most Visible) Work Drives Massive(and Least Visible) Technical &

    Administrative Support Infrastructure Example: Direct Unplanned Repair Activity

    Drives Ops Support Infra, Logistics,Sustaining Engineering, SR&QA and FlightCertification

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    Of Technology

    Life Cycle Cost Gets Locked In Earlyusing only Systems Engineering Decomposition

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Requirements Cost Risk

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    Requirements Cost/Program Cost, percent

    0 5 10 15 20

    200

    160

    80

    40

    0

    120

    GRO78OMV

    TDRSSIRAS

    Gali

    TETH

    EDO (recent start)

    ERB77

    HST

    LAND76

    COBESTSLAND78

    GRO82ERB80

    VOYAGER HEAO

    GOES I-MCEN

    MARSACTS

    CHA.REC

    SEASAT UARS

    DE

    SMM PIONVEN

    Ulysses

    IUE

    ISEE

    EUVE/EP

    PAY NOWOR

    PAY LATER

    Targ

    etCostOverrun,

    Percent

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Requirements

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

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    Of Technology

    Schedule Margins and Uncertainty

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Uncertainty, Risk, and Schedule

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    Of Technology

    Why is it never on time?

    I forgots Unaccounted-for interdependencies and temporal linkages

    Test failures

    Hardware/software integration

    Requirements changes

    Programmatic, organizational, and funding issues How do I reduce schedule uncertainty and risk?

    Gather as much relevant historical relevant schedule data as possibleand use to anchor bottoms-up predictions

    Include integration, test, manufacturing and operations personnel in

    schedule development and LISTEN to them Use logic-linked, integrated master schedule software (e.g., Primavera)

    Focus on critical path and top events that could get on critical path

    Perform probabilistic analysis using historical data or expert elicitation

    Provide adequate schedule margin based on probabilistic data

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    NASA Program Schedule DurationsFrom Red Star Database

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    gy

    0 20 40 60 80 100 120 140

    Mars Exploration Rover

    Gemini - Manned

    Skylab Workshop - Manned

    Centaur-G' - Launch Vehicle

    Voyager - Unmanned

    Viking Lander - Planetary

    Magellan - Planetary

    Viking Orbiter - Unmanned

    Apollo LM - MannedS-IVB - Launch Vehicle

    Apollo CSM - Manned

    Mars Observer - Unmanned

    Skylab Airlock - Manned

    S-II - Launch Vehicle

    External TankShuttle Orbiter - Manned

    Spacelab - Manned

    Months

    PDRCDR

    DDTE

    PDRCDRFirst Flight

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    NASA Programs/Projects DurationProbability Distribution

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    gy

    InvGauss(5.4174, 18.7886) Shift=+0.88261

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    2 4 6 810

    12

    14

    < >5.0%90.0%

    2.98 11.91

    All ProgramsMean = 6.3 years

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    NASA Programs/Projects DurationProbability Distributions

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    gy

    ExtValue(8.1224, 1.7630)

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    5 6 7 8 910

    11

    12

    13

    < >5.0% 90.0%6.188 13.359

    Gamma(1.9244, 1.5663) Shift=+2.3128

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    0.30

    2 4 6 810

    12

    14

    >5.0%90.0%2.82 9.55

    Manned ProgramsMean = 9.1 years

    Unmanned ProgramsMean = 5.3 years

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Perform Probabilistic Critical PathAnalysis on Logic-Linked IMS

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Cost and Schedule Interactions

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    Program decision makers need understanding of how uncertainties in

    costs and schedule interact Might choose a high risk schedule to meet a hard cost target

    Might be willing to have higher costs to ensure meeting a launch date

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Capturing Cost andSchedule Uncertainties

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    Difference between conditional median cost of ($107.8M) given a

    schedule of 53 months and conditional median cost ($87.4M) given ahigh-risk schedule of 43 months is over $20M

    This could be very significant to a decision maker who wished totrade cost, schedule, and risk

    Use joint probability models to analyze cost-schedule interactions

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

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    Technology Risk Mitigation

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Technology Risk Mitigation Approach

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    Select Technologies that are Evolutionary -- Not Revolutionary

    No Major Breakthroughs Required

    Define Low-Risk Back-Ups for Each Technology Project

    Includes Fall-Back and Fall-Up Positions (e.g., RLV Composite Tanks)

    Mature Key Technologies to TRL Levels 6 or 7 Before ATP Decision

    Define TPMs for Each Technology Task and Use to Track Progress

    Conduct Risk/Progress Evaluations at Major Technology DevelopmentMilestone Reviews

    Track Technology Development Progress Through Changes to TPMs

    Evaluate Impact of Technology Progress on System Requirements

    Evaluate Technology Development Risk and Take Corrective Actions

    > Develop Detailed Risk Mitigation Plans> Introduce Back-up Technologies/Approaches as Needed

    > Reallocate Funding as Required

    Tools Exist to Facilitate the Process (e.g., Active Risk Manager)

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

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    Risk Leveling

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Risk Leveling

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    How much should we try to reduce a given risk? How safe is safeenough? Is a human life priceless?

    In design, one requirement/constraint should not be a significantlylarger driver than others

    Question requirementshow cost/benefit of relaxing requirement toDecision Maker

    Good design has multiple simultaneous driving requirements/constraints

    Process of requirements leveling

    Same is true in risk analysismust perform risk leveling

    Dont let one or two risk sources dominate or go unaddressed

    Dont spend scarce resources trying to reduce one risk to a lower level ororder-of-magnitude than others

    Make it safe enough and no safer

    How do we know when the risks are leveled

    Must have integrated systems analysis capability to model and asses risks

    Can perform probabilistic risk analysis (PRA)

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    ESAS Mission ModeLoss of Crew FOM Results

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Sources of Loss of Crew Risk forESAS Lunar Mission

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    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    Radiation Shielding Design ApproachPrior to ESAS

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    0

    0.25

    0.5

    0.75

    1

    0 5 10 15Added Poly Shield Amount, g/cm^2

    Gy-Eq(BFO)

    4 X Aug 72 4 X Sep 89 Current LEO Limit

    0

    0.25

    0.5

    0.75

    1

    0 5 10 15Added Poly Shield Amount, g/cm^2

    Gy-Eq(BFO)

    4 X Aug 72 4 X Sep 89 Current LEO Limit

    Based onGraphite (60%)-Epoxy (40%)Vehicle of samemass

    Organ Dose 4Xs 1972-SPE Aluminum LSAM LSAM + Poly 5g/cm2

    Skin (Gy-Eq) 5.49 5.78 4.05 0.86 0.91 0.67

    Eye (Gy-Eq) 4.79 5.05 3.56 0.83 0.88 0.65

    BFO (Gy-Eq) 0.86 0.91 0.67 0.24 0.26 0.20

    Effective Dose (Sv) 1.08 1.14 0.84 0.28 0.29 0.23

    Organ Dose 4Xs 1989-SPE Aluminum LSAM LSAM + Poly 5g/cm2

    Skin (Gy-Eq) 0.91 0.96 0.72 0.29 0.31 0.26

    Eye (Gy-Eq) 0.82 0.86 0.66 0.29 0.31 0.26

    BFO (Gy-Eq) 0.29 0.30 0.26 0.17 0.18 0.16

    Effective Dose (Sv) 0.30 0.32 0.26 0.17 0.18 0.16

    Organ Dose 4Xs 1972-SPE Composite LSAM LSAM + Poly 5g/cm2

    Skin (Gy-Eq) 4.23 4.45 3.09 0.74 0.78 0.56

    Eye (Gy-Eq) 3.81 4.01 2.80 0.72 0.76 0.55

    BFO (Gy-Eq) 0.73 0.77 0.56 0.21 0.23 0.17

    Effective Dose (Sv) 0.90 0.95 0.69 0.25 0.26 0.20

    Organ Dose 4Xs 1989-SPE Composite LSAM LSAM + Poly 5 g/cm2

    Skin (Gy-Eq) 0.73 0.77 0.58 0.27 0.28 0.24

    Eye (Gy-Eq) 0.68 0.72 0.55 0.27 0.28 0.24

    BFO (Gy-Eq) 0.27 0.28 0.23 0.16 0.17 0.15

    Effective Dose (Sv) 0.27 0.29 0.24 0.16 0.17 0.15

    Based onAluminumVehicle

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    ESAS Analysis Cycle 2Radiation Risk Assessment

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    Solar particle event design environmentsbasis and considerations: 99% event for mortality risks (acute or

    chronic risks) The August 72 event is generallyaccepted as the benchmark solarparticle event in measurable history.

    Ones confidence of not exceeding the72 event fluence level above 30 MeVon a one year mission near the solarmaximum is about 97%.

    To achieve 99.5% confidence levelabove 30 MeV one must assume afluence of 4 times the August 72event.

    Radiation limits outside LEO do not currentlyexist - being developed by NCRP and theCHMO

    LEO Career Limit Probability of 3% additional risk of lifetimelethal cancer within a 95% confidence interval

    LEO Blood-Forming Organs (BFO) Short-term Limits 30-day limit - 25 cGy-Eq Annual limit 50 cGy-Eq

    N x 1972 Event

    2 4

    %RiskofFatalCancer

    0

    4

    8

    12

    16

    20

    EX CEV baseline

    CEV with 5 g/cm2

    poly shield

    Risk Limit

    Females 45-yr (no prior missions)

    Polyethylene Augmentation Shield, g/cm2

    0 2 4 6 8 10

    %RiskofFatalCanc

    er

    0

    4

    8

    12

    16

    20

    Female 45-yr

    Risk Limit

    4x1972 Event for EX-CEV Design

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    ESAS Analysis Cycle 2CEV Acute and Late Risks

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    Estimated probability of an SPE that could cause debilitation+ (1.5X Aug 1972event)

    Estimated probability of catastrophic event (4X Aug 1972 event)

    Recommend maximum of 2 g/cm2 CEV shielding based upon risk leveling for a 16day maximum mission (0.04 year), 0.005 P (exceeding 72 levels), and riskprobabilities given in table below

    HDPE Depth (g/cm2) % Acute Death* % Sickness % REID**

    0 9.5 54.0 9.1 [3.2,17.3]

    2 (0.02) (2.9) 3.8 [1.3,10.5]

    5 0 0 1.5 [0.5,4.3]

    HDPE Depth (g/cm2) % Acute Death* % Sickness % REID**

    0 3.0 34.4 7.6 [2.7,16.7]

    2 (0.01) (1.9) 3.4 [1.2,9.6]

    5 0 0 1.4 [0.4,3.9]

    Aluminum Vehicle, 4X 1972 SPE

    Graphite-Epoxy Vehicle, 4X 1972 SPE

    Death at 60-days with minimal medical treatment** Risk of Cancer death for 45-yr Females

    +Debilitating event identified as dose that would cause vomiting within 2 days in 50% of total population

    (99.5% confidence of not exceeding the 72 event fluence levelabove 30 MeV on a one year mission near the solar maximum)

    (99.5% confidence of not exceeding the 72 event fluence levelabove 30 MeV on a one year mission near the solar maximum)

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

    ESAS Analysis Cycle 3 SPE Risks versusProbability of SPE Occurrence in a 9-day Mission

    2

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    Nx1972

    Event F(>30 MeV)

    %Probability for

    9 day mission Acute Death Acute Sickness

    Career Limit

    Violation

    30-Day Limit

    Violation

    4X 2x10

    10

    0.02

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    70.2

    66.5

    23.4

    21.0

    60

    62

    64

    66

    68

    72

    0 1 2 3 4 5

    CEV Supplemental Radiation Protection (g/cm2)

    TLIInjectedMass(t)

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    CEVMass(t)

    CEV Mas s

    I n jec ted Mass

    RECOMMENDATION:

    Eliminate supplementalradiation shielding

    70 Injected Mass Sensitivity:~740 kg per g/cm2

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering

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    Probabilistic Risk

    Assessment

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probabilistic Risk Assessment

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    The human mind cannot grasp the causes of phenomena in

    the aggregate. But the need to find these causes is inherent inmans soul. And the human intellect, without investigating the

    multiplicity and complexity of the conditions of phenomena,

    any one of which taken separately may seem to be the cause,

    snatches at the first, the most intelligible approximation to acause, and says: This is the cause!

    Leo Tolstoy,

    War and Peace

    Scenario Development is used in risk analysis to facilitate thesystematic search for the causes of risk.

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probabilistic Risk Assessment (PRA)

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    PRA provides thorough, quantitative scenario-based approach toassessing the probability that a risk will occur and its consequences

    Used on Space Shuttle (Fragola) and ISS (Futron) Flow between process steps

    Master Logic Diagram> Identifies how hazards are controlled

    Functional Event Sequence Diagram

    > Shows how the system responds to off normal events Event Trees

    > Inductively models that represent the way pivotal events can combine inresponse to specific initiating events

    Fault Trees> Deductive models that generate logical combinations of failures that can

    cause a specific high level pivotal event Each technique addresses a part of the risk assessment problem

    In combination, allow analyst to accurately and completely representsmajority of risk

    Joseph Fragola NIA Risk-Based Design Short Course

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probabilistic Risk Assessment

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    Joseph Fragola NIA Risk-Based Design Short Course

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probabilistic Risk Assessment

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    High Mixture RatioNot Detected

    Failure in Channel A

    Erroneous Signal inChannel A

    Harness Failure inChannel A

    Logic Control Failurein Channel A

    Failure in Channel B

    Erroneous Signal inChannel B

    Harness Failure inChannel B

    Logic Control Failurein Channel B

    Loss-of-Vehicle

    LOV due toOrbiter Failure

    LOV due toSolid Rocket

    Booster Failure

    LOV due toMain Engine

    Failure

    Loss ofContainment

    Loss ofPropulsion

    Loss of

    Hydrogen Flow

    High MixtureRatio in the

    Fuel Preburner

    Loss ofPressure in the

    MCC

    Loss of GrossHydrogen

    Flow

    Lower flowratetriggers active

    computer controlsequence

    Controller IncreasesOxidizer Flow to Fuel

    PreburnerYes Yes

    High Mixture RatioDetected

    High Mixture Ratio inthe Fuel Preburner

    No

    High Mixture Ratio inthe Both Preburners

    Yes S/D

    No

    LOV

    Master Logic Diagram

    Functional Event Sequence Diagram

    Event Tree

    Fault TreeJoseph Fragola NIA Risk-Based Design Short Course

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probabilistic Risk Assessment

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    Steps in PRA Process

    Joseph Fragola NIA Risk-Based Design Short Course

    Georgia Inst i tu t e

    Of Technology

    Daniel GuggenheimSchool ofAerospace Engineering Probabilistic Risk Assessment

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    Where does data come from?


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